A vibration disc unloading and distributing structure

Abstract

The utility model provides a kind of vibration disc blanking distribution structure, including fixed rack, be equipped with vibration material tray and with it opposite connection straight vibration track assembly on fixed rack, straight vibration track assembly one end is equipped with distribution table, limit mechanism and material taking module are equipped on distribution table, straight vibration track assembly one end is opposite connection with limit mechanism, limit mechanism includes push cylinder and pressure piece, material taking module includes X-axis moving assembly, Y-axis moving assembly, Z-axis moving assembly and material taking suction cup.The utility model has the beneficial effects: through set up the combination structure of distribution table and vibration disc structure combination, realized the integrated operation of material accurate delivery, orderly distribution, automatic grabbing, effectively improve production efficiency.

Description

TECHNICAL FIELD

[0001] The utility model mainly relates to the technical field of vibration disc, concretely relates to a vibration disc unloading and distributing structure. BACKGROUND

[0002] In the field of automatic production, the vibration disc unloading and distributing structure is widely used in the automatic feeding and sorting process of various materials, and is a key equipment for ensuring the continuity and efficiency of the production process.

[0003] The traditional vibration disc unloading and distributing structure has many problems in actual application. First, in the material conveying link, the common vibration conveying method is difficult to accurately control the vibration frequency and amplitude, which leads to the accumulation and stagnation of materials in the conveying process, seriously affecting the conveying efficiency and reducing the continuity of the whole production process. Moreover, the materials lack effective limiting measures on the conveying track, and are easily deviated from the track due to vibration or other factors, causing material scattering and loss, increasing production cost and affecting product quality stability. When the materials reach the designated position, they cannot be stably stopped, making it difficult to accurately perform subsequent processing operations and easily causing processing errors, reducing product consistency and qualification rate. In the material taking link, the traditional material taking mechanism usually has simple structure and low moving control precision, and cannot realize the batch, accurate adsorption and handling of materials, and can only take batch materials, which cannot meet the fine requirements of material feeding one by one in modern production, limiting the diversity and flexibility of production process. In addition, the traditional vibration disc unloading and distributing structure is inconvenient in installation and debugging. The height adaptability between components is poor, and it is difficult to flexibly adjust according to actual needs during installation, resulting in long equipment installation period and increasing time cost and labor cost of equipment use.

[0004] It should be noted that the above content belongs to the technical cognition range of the inventor. Due to the vast and complex technical content in this field, the above content of the present application does not necessarily constitute the prior art. CONTENT OF THE UTILITY MODEL

[0005] 1. Technical problem to be solved by the utility model:

[0006] The utility model provides a vibration disc unloading and distributing structure to solve the technical problems in the above background technology.

[0007] 2. Technical scheme:

[0008] In order to achieve the above object, the utility model provides a technical scheme for a vibrating disc blanking and distributing structure, which comprises a fixed rack, wherein the fixed rack is provided with a vibrating material disc and a straight vibrating track assembly opposite to the vibrating material disc, one end of the straight vibrating track assembly is provided with a distributing table, the distributing table is provided with a limiting mechanism and a material taking module, one end of the straight vibrating track assembly is opposite to the limiting mechanism, the limiting mechanism comprises a pushing air cylinder and a pressing block, and the material taking module comprises an X-axis moving assembly, a Y-axis moving assembly, a Z-axis moving assembly and a material taking suction cup.

[0009] Further, the straight vibrating track assembly comprises a vibrating seat and a feeding track, limiting pressing plates are arranged on both sides of the feeding track, one end of the feeding track close to the pressing block is provided with a step, one end of the feeding track close to the vibrating material disc is provided with a full material sensor, and the pressing block is arranged in matching with the step.

[0010] Further, the X-axis moving assembly comprises a pen-shaped air cylinder and a straight line sliding rail, a sliding seat in sliding connection with the straight line sliding rail is arranged on the straight line sliding rail, and a bumper is further arranged on one end of a piston rod of the pen-shaped air cylinder.

[0011] Further, the Z-axis moving assembly is fixedly connected with the sliding seat, and a front end of the Z-axis moving assembly is connected with the Y-axis moving assembly.

[0012] Further, the material taking suction cup is connected with the Y-axis moving assembly, and the material taking suction cup comprises a positioning support, a suction cup seat and a cylindrical suction cup.

[0013] Further, the distributing table is provided with adjusting plate one and adjusting plate two, a limiting strip is arranged on the adjusting plate one, and a lower end of the adjusting plate two is connected with the fixed rack.

[0014] Further, one end of a discharging port of the vibrating material disc is opposite to the straight vibrating track assembly, and the vibrating material disc is provided with a material shortage sensing assembly.

[0015] 3. Beneficial effects:

[0016] Compared with the prior art, the utility model has the following beneficial effects:

[0017] The utility model discloses the combination structure that the distributing table and the vibrating disc structure are combined is set up, realizes the integrated operation of accurate material conveying, orderly distributing and automatic grabbing, and effectively improves production efficiency.

[0018] It should be noted that the structures not introduced in the utility model are the same as the prior art or can be realized by using the prior art, and details are not described here. DRAWINGS

[0019] Fig. 1 It is the whole structure schematic view of the utility model;

[0020] Fig. 2 It is the local structure schematic view of the utility model;

[0021] Fig. 3 It is another local structure schematic view of the utility model.

[0022] Reference signs:

[0023] 1, fixed frame; 2, vibrating tray; 3, straight vibrating track assembly; 301, vibrating seat; 302, feeding track; 303, limiting pressing plate; 304, full material sensor; 4, distributing table; 5, limiting mechanism; 501, pushing cylinder; 502, pressing block; 6, material taking module; 601, X-axis moving assembly; 6011, pen-shaped cylinder; 6012, linear slide rail; 6013, sliding seat; 6014, buffer; 602, Y-axis moving assembly; 603, Z-axis moving assembly; 604, material taking suction cup; 6041, positioning support; 6042, suction cup seat; 6043, cylindrical suction cup; 7, adjusting plate one; 701, limiting strip; 8, adjusting plate two. DETAILED DESCRIPTION

[0024] In order to facilitate the understanding of the utility model, the utility model will be described more fully below with reference to the relevant drawings, wherein several embodiments of the utility model are given, however, the utility model can be realized in many different forms, and is not limited to the embodiments described herein, on the contrary, the purpose of providing these embodiments is to make the disclosure of the utility model more thorough and comprehensive.

[0025] In the description of the utility model, it is understood that the orientation or positional relationship indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "page", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and therefore cannot be understood as indicating or implying that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.

[0026] In addition, the terms "first", "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined with "first", "second" can explicitly or implicitly include one or more of the features. In the description of the utility model, the meaning of "multiple" is two or more, unless otherwise specifically limited.

[0027] In the utility model, unless another explicit provision and limitation, the terms "mount", "connect", "connect", "fix", "have", "set" and so on should be broad understanding, for example, can be fixed connection, also can be detachable connection, or integrally connect, can be mechanical connection, also can be electrical connection, can be direct connection, also can indirectly connect through intermediate medium, can be the intercommunication of two elements. For ordinary skilled person in the art, the specific meaning of the above terms in the utility model can be understood according to specific circumstances. Embodiment

[0028] Refer to the attached Figs. 1-3 A vibration disc unloading and distributing structure, including fixed frame 1, fixed frame 1 is equipped with vibration tray 2 and the straight vibration track assembly 3 opposite with it, straight vibration track assembly 3 one end is equipped with distributing table 4, distributing table 4 is equipped with limiting mechanism 5 and material taking module 6, straight vibration track assembly 3 one end is opposite with limiting mechanism 5, limiting mechanism 5 includes push cylinder 501 and pressure block 502, material taking module 6 includes X-axis moving assembly 601, Y-axis moving assembly 602, Z-axis moving assembly 603 and material taking suction cup 604.

[0029] Straight vibration track assembly 3 includes vibration seat 301 and feeding track 302, and the feeding track 302 is provided with limiting pressing plate 303 on both sides, the vibration seat 301 provides power for the movement of the material on the feeding track 302 by generating high-frequency vibration, and the frequency and amplitude of the vibration are carefully designed and adjusted to ensure that the material can move along the feeding track 302 at a stable and appropriate speed, avoid material accumulation or stagnation, and improve the conveying efficiency.

[0030] The end of the feeding track 302 close to the pressure block 502 has a step, the end of the feeding track 302 close to the vibration tray 2 is provided with a full material sensor 304, the pressure block 502 is matched with the step, and the limiting pressing plate 303 arranged on both sides of the feeding track 302 plays a precise limiting role on the material. In the material conveying process, the limiting pressing plate 303 prevents the material from deviating from the track due to vibration or other factors, ensures that the material always runs within the established track range, guarantees the stability and accuracy of the conveying, effectively avoids the scattering and loss of the material, and thus ensures the coherence of the entire production process. When the material is conveyed to the step position, the pressure block 502 can be accurately pushed down and tightly cooperate with the step to effectively compress and position the material. This action not only ensures that the material remains stable at a specific position, but also facilitates the orderly material taking of the material taking module 6.

[0031] The taking suction cup 604 is connected with the Y-axis moving assembly 602, and the taking suction cup 604 comprises a positioning support 6041, a suction cup seat 6042 and a cylindrical suction cup 6043. The taking suction cup 604 moves in three-axis directions through the X-axis moving assembly 601, the Y-axis moving assembly 602 and the Z-axis moving assembly 603, and the moving control precision is high, so that the taking suction cup 604 performs the action of sub-feeding and suction carrying, and realizes feeding one by one.

[0032] The lower end of the distributing table 4 is provided with an adjusting plate one 7 and an adjusting plate two 8. The adjusting plate one 7 is provided with a limiting strip 701, and the lower end of the adjusting plate two 8 is connected with the fixed rack 1. During installation, the installation height between the adjusting plate one 7 and the adjusting plate two 8 can be adjusted through the installation holes reserved on the adjusting plate one 7 and the adjusting plate two 8, so that the distributing table 4 and the straight vibration track assembly 3 are adapted in the height direction.

[0033] One end of the discharge port of the vibrating material tray 2 is connected with the straight vibration track assembly 3, and the vibrating material tray 2 is provided with a material shortage sensing assembly. When the material shortage sensing assembly identifies that the inside of the vibrating material tray 2 is in a material shortage state, the vibrating material tray 2 stops. When the straight vibration track assembly 3 identifies that the track is full through the full material sensor 304, the vibrating material tray 2 stops, and the material is stopped at the discharge port of the vibrating material tray 2.

[0034] In the embodiment, the operation steps are as follows:

[0035] Device preparation: the height of the distributing table 4 is adjusted through the installation holes reserved on the adjusting plate one 7 and the adjusting plate two 8, so that the distributing table 4 and the straight vibration track assembly 3 are adapted in the height direction, the material can be smoothly transferred, and it is ensured that the position of the limiting strip 701 is correct and the material conveying is not affected;

[0036] Starting the vibrating material tray and the straight vibration track assembly: the power supply of the vibrating material tray 2 and the straight vibration track assembly 3 is turned on, the vibrating material tray 2 is started, the material is conveyed to the straight vibration track assembly 3 connected with the vibrating material tray 2, the vibrating seat 301 is turned on, the vibration frequency and amplitude are adjusted to the preset optimal parameters, it is ensured that the material moves along the feeding track 302 at a stable and appropriate speed under the action of vibration, and the material is prevented from being accumulated or stopped;

[0037] Material conveying and limiting: the limiting press plates 303 on both sides of the feeding track 302 can accurately limit the material during the conveying process, the material is prevented from deviating from the track due to vibration or other factors, it is ensured that the material always moves in the established track range, the stability and accuracy of conveying are ensured, and the scattering and loss of the material are effectively avoided;

[0038] Material positioning: when the material is conveyed to the step position near one end of the pressing block 502 of the feeding track 302, the pushing cylinder 501 is started to push the pressing block 502 to accurately press down and tightly cooperate with the step, effectively press and position the material, and ensure that the material is stable at a specific position, facilitating subsequent material taking operation;

[0039] Material taking operation: the material taking module 6 is started, the X-axis moving assembly 601, the Y-axis moving assembly 602 and the Z-axis moving assembly 603 work cooperatively to control the three-axis movement of the material taking suction cup 604, so that the material taking suction cup 604 moves above the material, the material taking suction cup 604 is lowered (Z-axis movement), the cylindrical suction cup 6043 is used to adsorb the material, then the material taking suction cup 604 is raised (Z-axis reverse movement), and then the X-axis and Y-axis moving assemblies are used to carry the material to a specified position, so that the material is taken one by one, and the material taking and carrying of subsequent materials are repeated;

[0040] Device stop: when the material conveying and taking operation are completed, the power supply of the vibrating tray 2 and the straight vibrating track assembly 3 is turned off to stop the material conveying, the power supply of the material taking module 6 is turned off to stop the work of the material taking suction cup 604, and finally the residual material on the surface of the device and around the device is cleaned to keep the working area clean.

[0041] The above-described embodiments only express certain implementation manners of the present application, and the description is more specific and detailed, but it should not be understood as a limitation on the scope of the present application; it should be pointed out that for ordinary skilled persons in the art, without departing from the concept of the present application, a number of modifications and improvements can be made, which all belong to the protection scope of the present application; therefore, the protection scope of the present application should be subject to the appended claims.

Claims

1. A vibration disc blanking and distributing structure, comprising a fixed frame (1), wherein a vibration disc (2) and a straight vibration track assembly (3) opposite to the vibration disc (2) are arranged on the fixed frame (1), characterized in that: The straight vibration track assembly (3) is provided with a distribution table (4) at one end, the distribution table (4) is provided with a limiting mechanism (5) and a material taking module (6), one end of the straight vibration track assembly (3) is connected with the limiting mechanism (5), the limiting mechanism (5) comprises a pushing cylinder (501) and a pressing block (502), the material taking module (6) comprises an X-axis moving assembly (601), a Y-axis moving assembly (602), a Z-axis moving assembly (603) and a material taking suction cup (604).

2. The vibrating disc blank dividing structure according to claim 1, characterized in that: The straight vibration track assembly (3) comprises a vibration seat (301) and a feeding track (302), both sides of the feeding track (302) are provided with limiting pressing plates (303), one end of the feeding track (302) close to the pressing block (502) has a step, one end of the feeding track (302) close to the vibrating tray (2) is provided with a full material sensor (304), the pressing block (502) is matched with the step.

3. The vibrating disc blank dividing structure according to claim 1, characterized in that: The X-axis moving assembly (601) comprises a pen-shaped cylinder (6011) and a linear slide rail (6012), the linear slide rail (6012) is provided with a sliding seat (6013) connected therewith, one end of the piston rod of the pen-shaped cylinder (6011) is further provided with a buffer (6014).

4. The vibrating disc blank dividing structure according to claim 3, characterized in that: The Z-axis moving assembly (603) is fixedly connected with the sliding seat (6013), and the front end of the Z-axis moving assembly (603) is connected with the Y-axis moving assembly (602).

5. The vibrating disk dispensing structure according to claim 1, wherein: The material taking suction cup (604) is connected with the Y-axis moving assembly (602), and the material taking suction cup (604) comprises a positioning support (6041), a suction cup seat (6042) and a cylindrical suction cup (6043).

6. The vibrating disk dispensing structure according to claim 1, characterized in that: The distribution table (4) is provided with an adjusting plate one (7) and an adjusting plate two (8) at the lower end, the adjusting plate one (7) is provided with a limiting strip (701), and the lower end of the adjusting plate two (8) is connected with the fixed rack (1).

7. The vibrating disk dispensing structure according to claim 1, characterized in that: One end of the vibrating tray (2) is connected with the straight vibration track assembly (3), and the vibrating tray (2) is provided with a lack of material sensing assembly.

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