Online sampling auxiliary device for threshing and redrying leaf structure detection

By designing an online sampling auxiliary device for leaf structure detection through leaf re-baking, the leaf is thinned and stored at a constant temperature, which solves the problem of detection lag caused by insufficient detection capacity, realizes the flexibility and convenience of leaf structure detection, and ensures the accuracy of detection data.

CN223606673UActive Publication Date: 2025-11-28HONGYUN HONGHE TOBACCO (GRP) CO LTD
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Patent Information

Application Number
CN202323099004.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2023-11-16
Publication Date
2025-11-28
Estimated Expiration
2033-11-16

AI Technical Summary

Technical Problem

In existing technologies, insufficient detection capabilities of leaf structure during leaf re-baking lead to detection lag, resulting in data deviation and affecting detection accuracy.

Method used

Design an online sampling auxiliary device for leaf re-baking structure detection, including a feeding unit, a material storage unit, and a discharging unit. The device uses a vibrating spreading belt to spread the leaf thin and then sends it into a hollow double-layer stainless steel container for constant temperature storage to avoid changes in leaf morphology and ensure stable detection characteristics.

Benefits of technology

It improves the flexibility and convenience of blade structure inspection, avoids data deviation, and ensures the accuracy and timeliness of inspection data.

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Abstract

The utility model discloses an online sampling auxiliary device for threshing and redrying leaf structure detection, which has the main design conception that a plurality of leaf structure detection characteristic keeping components are introduced, and the detection characteristics of threshing and redrying sampling detection leaves are reliably and stably kept within a certain time. The flexibility and convenience of blade structure detection are improved, and the problem of detection data offset caused by insufficient detection capability and detection lag is avoided. Specifically, the sampled and detected leaves are spread to be thin and then placed in a constant temperature control container to be stored, so that leaf shape change caused by mutual extrusion of the leaves and temperature change is avoided, the detection characteristics of the leaf structure are stabilized, effective buffering is provided for subsequent detection, and the flexibility and convenience of leaf structure detection are improved. The scheme is simple and practical, the control mode is mature and easy to implement, and the system has application value and popularization prospect in the industry.
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Description

Technical Field

[0001] This utility model relates to the field of cigarette manufacturing, and in particular to an online sampling auxiliary device for detecting the structure of re-dried and pounded leaves. Background Technology

[0002] Leaf structure indicators are one of the important process quality indicators of tobacco leaf threshing and re-drying lines in the tobacco industry. During the production process, samples of tobacco leaves after threshing or re-drying are taken at regular intervals and the leaf structure is tested in the laboratory.

[0003] Currently, most blade structure testing utilizes multi-layer vibrating screen equipment. This involves separating tobacco leaves of different sizes using screens with varying apertures, followed by weighing and calculation to characterize the blade structure. This method requires timely testing after sampling because changes in temperature over time can alter the blade's morphology, leading to deviations in the blade structure testing data.

[0004] In actual production, a typical leaf re-drying production line is equipped with 1-2 blade structure testing vibrating screens. During busy production periods or when conducting experimental research, a large number of blade structure tests are often required. However, insufficient testing capacity can lead to samples not being tested in a timely manner, resulting in data inaccuracies and an inability to accurately guide production. In other words, according to industry practice, blade structure testing during leaf re-drying must be completed quickly after sampling; otherwise, changes in blade morphology will alter testing characteristics and cause data inaccuracies. However, in actual production, insufficient testing capacity frequently leads to testing delays, affecting the accuracy of blade structure testing data. Utility Model Content

[0005] In view of the above, the present invention aims to provide an online sampling auxiliary device for leaf structure detection by leaf re-baking, so as to solve the problem of leaf structure detection data deviation caused by insufficient detection capability and detection lag.

[0006] The technical solution adopted in this utility model is as follows:

[0007] This utility model provides an online sampling auxiliary device for leaf structure detection during leaf re-baking, including:

[0008] Feeding unit, material storage unit and discharging unit;

[0009] The feeding unit, the material storage unit, and the discharging unit are connected in sequence. The feeding unit is used for spreading and conveying the re-dried leaves, the material storage unit is used for constant temperature preservation of the leaves, and the discharging unit is used for outputting the stored re-dried leaves for inspection.

[0010] In at least one possible implementation, the feeding unit comprises a vibrating spreading belt and a belt conveyor belt;

[0011] The vibrating spreading belt is located in front of the belt conveyor belt and is used for spreading the laid leaves.

[0012] The belt conveyor belt is used for feeding the leaves into the material storage unit.

[0013] In at least one possible implementation, the material storage unit adopts a cuboid stainless steel container and has a hollow double-layer structure; a heating and monitoring assembly is arranged in the hollow layer.

[0014] In at least one possible implementation, the monitoring assembly comprises a first timer and a temperature sensor.

[0015] In at least one possible implementation, the auxiliary device further comprises a prompting unit in electrical signal connection with the monitoring assembly, and the prompting unit is used at least for outputting the heating time and the temperature.

[0016] In at least one possible implementation, the material storage unit is further provided with a second timer, and the second timer is used for outputting the leaf storage time in association with the prompting unit.

[0017] In at least one possible implementation, the discharging unit adopts a belt conveyor device connected with a discharging port of the material storage unit.

[0018] Compared with the prior art, the main design concept of the utility model is to introduce a leaf structure detection characteristic maintaining assembly, to reliably and stably maintain the detection characteristic of the threshed leaf sampling detection leaf within a certain time, to improve the flexibility and convenience of the leaf structure detection, and to avoid the detection data deviation problem caused by insufficient detection capability and detection lag. Specifically, the spreaded sampling detection leaf can be stored in a constant-temperature control container, to avoid the leaf shape change caused by mutual extrusion and temperature change of the leaf, to stabilize the detection characteristic of the leaf structure, to provide effective buffering for subsequent detection, and to improve the flexibility and convenience of the leaf structure detection. The utility model scheme is simple and practical, has a mature and easy-to-implement control mode, and has application value and promotion prospect in the industry. BRIEF DESCRIPTION OF DRAWINGS

[0019] To make the purpose, technical scheme and advantages of the utility model clearer, the utility model will be further described below in combination with the drawings, in which:

[0020] Figure 1 A schematic view of the online sampling auxiliary device for threshed leaf structure detection provided by the utility model embodiment. DETAILED DESCRIPTION

[0021] Embodiments of the present application are described in detail below with reference to the accompanying drawings, wherein the same or similar numerals represent the same or similar elements or elements having the same or similar functions throughout. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present application and cannot be interpreted as a limitation on the present application.

[0022] The utility model provides an embodiment of online sampling auxiliary device of threshing and redrying leaf structure detection, concretely speaking, as Figure 1 As shown in the figure, it includes: a feeding unit 1, a material storage unit 2 and a discharging unit 3, wherein the feeding unit 1, the material storage unit 2 and the discharging unit 3 are connected in turn, the feeding unit 1 is used for spreading and conveying the threshing and redrying leaves, the material storage unit 2 is used for constant temperature preservation of the threshing and redrying leaves, and the discharging unit 3 is used for outputting the stored threshing and redrying leaves.

[0023] The specific operation process of the above embodiment can refer to the following: the material storage unit 2 can be pre-set and preheated, and after the temperature reaches the required standard (for example, the preheating operation is monitored by a first timer and / or a temperature sensor), the online sampling and material laying operation can be started by the electrical signal association of the feeding unit 1, for example, in some embodiments, the operator can be prompted (not shown in the figure) to evenly lay the sampled leaves into the feeding unit (or lay the material in an automatic manner in other embodiments), and the feeding unit 1 evenly sends the spread leaves into the material storage unit 2 for sealed storage; when the leaf structure detection is needed, the material in the material storage unit 2 is outputted by the discharging unit 3 for subsequent detection in an artificial or automatic manner. It can be supplemented here that the material storage unit 2 can be additionally provided with a second timer for cooperating with the prompting unit to show the leaf storage time.

[0024] Regarding the several components involved in the above device, in detail, the feeding unit 1 can specifically include a vibrating spreading belt and a belt conveying belt, wherein the vibrating spreading belt is located in front of the belt conveying belt for spreading and laying the leaves, and the belt conveying belt is used for sending the leaves into the material storage unit 2;

[0025] In addition, in some embodiments, the material storage unit 2 is preferably a container made of rectangular parallelepiped stainless steel material and has a hollow double-layer structure, and corresponding heating and monitoring components are arranged in the hollow layer (the specific heating electric control mode can refer to the existing mature electric heating control scheme, and the present application does not make redundant description or limitation on this);

[0026] Finally, it can be pointed out that the discharge unit 3 can preferably employ a belt conveyor device which is coupled to the discharge opening of the material storage unit 2.

[0027] To sum up, the main design concept of the utility model is to introduce a leaf structure detection characteristic maintaining assembly, which reliably and stably maintains the detection characteristic of the leaf structure detection sampling detection leaf within a certain time, thereby improving the flexibility and convenience of the leaf structure detection and avoiding the detection data deviation problem caused by insufficient detection capacity and detection lag. Specifically, the sampling detection leaf can be thinned and placed in a constant temperature control container for storage, thereby avoiding the leaf shape change caused by mutual extrusion and temperature change of the leaf, stabilizing the detection characteristic of the leaf structure, providing effective buffering for subsequent detection, and improving the flexibility and convenience of the leaf structure detection. The utility model scheme is simple and practical, the control mode is mature and easy to implement, and has application value and promotion prospect in the industry.

[0028] In the embodiments of the utility model, if the expression of the position is mentioned, it is based on the relative concept of the embodiment, and in addition, "at least one" means one or more, and "multiple" means two or more. The "and / or" describes the association relationship of the associated objects, which means that there can be three kinds of relationships, for example, A and / or B can mean that A exists alone, A and B exist together, and B exists alone. Wherein A and B can be singular or plural. The character " / " generally represents that the front and rear associated objects are in an "or" relationship. "At least one of the following" and similar expressions mean any combination of these items, including any combination of single or multiple items. For example, at least one of a, b and c can mean: a, b, c, a and b, a and c, b and c, or a and b and c, wherein a, b and c can be single or multiple.

[0029] The above embodiments shown in the drawings detail the structure, features and effect of the utility model, but the above is only a preferred embodiment of the utility model, and it should be noted that the technical features involved in the above embodiments and preferred modes can be reasonably combined and matched into multiple equivalent schemes without departing from or changing the design idea and technical effect of the utility model. Therefore, the utility model is not limited to the implementation range shown in the drawings, and any changes or modifications made in accordance with the concept of the utility model, or equivalent embodiments with equivalent changes, shall be within the protection scope of the utility model as long as they do not exceed the spirit covered by the specification and drawings.

Claims

1. An online sampling auxiliary device for detecting the structure of leaves after leaf re-baking, characterized in that, The utility model relates to a leaf threshing and redrying device, comprising: a feeding unit, a material storage unit and a discharging unit; wherein the feeding unit, the material storage unit and the discharging unit are connected in sequence, the feeding unit is used for spreading and conveying threshed leaves, the material storage unit is used for constant-temperature sealed storage of leaves, and the discharging unit is used for outputting the stored threshed leaves for inspection; the feeding unit comprises a vibrating spreading belt and a belt conveyor belt; wherein the vibrating spreading belt is located in front of the belt conveyor belt and is used for spreading leaves; and the belt conveyor belt is used for conveying leaves into the material storage unit; the material storage unit adopts a rectangular parallelepiped container made of stainless steel and has a hollow double-layer structure; a heating and monitoring assembly is arranged in the hollow layer; the auxiliary device further comprises a prompt unit in electrical signal connection with the monitoring assembly; and the material storage unit is further provided with a second timer, which is used for outputting the storage time of leaves in association with the prompt unit.

2. The online sampling aid for leaf inspection of a conditioning leaf structure as claimed in claim 1, wherein, the monitoring assembly comprises a first timer and a temperature sensor.

3. The online sampling aid for leaf inspection of a conditioning leaf structure as claimed in claim 2, wherein, the prompt unit is also used for outputting the heating time and temperature.

4. The online sampling aid for leaf structure detection in a conditioning plant according to any one of claims 1 to 3, characterized in that the discharging unit adopts a belt conveyor device connected with the discharge port of the material storage unit.