Cable winding device

By coordinating the clamping drive mechanism and the winding mechanism in the cable winding device, the problems of inconvenient loading and unloading of I-beams and poor winding quality are solved, realizing an efficient and convenient cable winding process, reducing labor costs and improving production efficiency and winding quality.

CN223606799UActive Publication Date: 2025-11-28NANTONG INST OF TECH
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Patent Information

Application Number
CN202520039804.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-08
Publication Date
2025-11-28
Estimated Expiration
2035-01-08

AI Technical Summary

Technical Problem

Existing winding devices suffer from problems such as inconvenience in loading and unloading I-beams, high labor costs, low production efficiency, and poor winding quality.

Method used

The cable winding device, composed of a clamping drive mechanism, a winding mechanism, a fixed column, a movable seat, a driven internal gear, a driving gear, and a motor, achieves precise fixation of the I-beam and uniform winding of the cable through the coordinated operation of a servo motor or a stepper motor, thereby improving winding efficiency and quality.

Benefits of technology

It enables convenient installation and removal of I-beam coils, reduces manpower input, improves winding efficiency and quality, ensures uniform and tight winding of cables, and meets diverse production needs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cable winding device, which relates to the technical field of cable production equipment and comprises a base, a clamping driving mechanism, a first motor, an inserting shaft, a spline hole and the like. Through exquisite design and cooperative operation of all the mechanisms, after a proper I-shaped barrel is selected to be sleeved with an insertion shaft, the I-shaped barrel can be accurately fixed by means of a structure composed of a second motor, a first screw rod, a movable base and the like, operation is convenient and efficient, and manpower input is reduced; the cable winding machine is complete in function, after a cable penetrates through a guide wheel of the cable stroking mechanism and is fixed to an I-shaped cylinder, a third motor drives the I-shaped cylinder to rotate during winding, meanwhile, a fourth motor drives the guide wheel to move left and right, it is guaranteed that the cable is evenly and tightly wound, the winding quality is effectively guaranteed, and the winding problem is avoided; the device is flexible to use, when I-shaped cylinders on other insertion shafts need to be replaced or operated, the first motor is started to drive the movable base to rotate, the target insertion shaft can be rapidly rotated to the position where operation is convenient, production flexibility and efficiency are improved, and diversified production requirements are met.
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Description

TECHNICAL FIELD

[0001] The utility model relates to cable production equipment technical field, especially a cable winding device. BACKGROUND

[0002] After cable production is completed, winding is a key step, which relates to whether the cable can be orderly stored and the convenience of subsequent handling and use, and has a significant influence on the logistics cost and operation efficiency of the cable industry. However, upon examining the current winding device, the installation and removal process of the I-shaped tube is prominent. During installation, the operation space of the traditional winding device is cramped, and the staff can only rely on their own experience and physical strength to adjust the position of the I-shaped tube along the axial and radial directions multiple times, and slight deviation will lead to subsequent winding disorder, the whole process is time-consuming and laborious, which greatly hinders the production progress.

[0003] After winding is completed, the situation is also not optimistic. The weight of the I-shaped tube full of cables increases significantly, but the existing winding device does not have a convenient design for taking and placing, and usually at least two workers are needed to cooperate, one person to hold the heavy I-shaped tube firmly, and the other person to remove the fixation and move it, which not only causes waste of manpower and increases the cost of enterprises, but also easily causes safety problems and endangers production due to cooperation difficulties. More importantly, the complicated and inefficient taking and placing process greatly prolongs the equipment downtime, destroys the production continuity, and seriously damages the overall efficiency.

[0004] Even if the winding device disclosed in the Chinese utility model patent with the patent number CN 206244174 U is referred to, although it alleviates some traditional problems to a certain extent, the installation and removal process of the I-shaped tube still has the drawbacks of complicated operation and time-consuming, the downtime for installation and removal is long, and the winding quality is not satisfactory, the tightness of the cable winding is not uniform, and even loose phenomenon occurs, which brings hidden dangers to cable storage and handling, reduces product quality and market competitiveness. Therefore, it is urgent to develop a winding device that can conveniently install and remove the I-shaped tube, improve winding efficiency, and save labor cost. UTILITY MODEL CONTENTS

[0005] The utility model aims to solve the above problems and provides a cable winding device, which solves the problems of inconvenient installation and removal of the I-shaped tube, high labor cost, low production efficiency and poor winding quality of the existing winding device.

[0006] In order to solve the above problems, the utility model provides a technical scheme: a cable winding device, including base, clamping drive mechanism, straightening mechanism, fixed column, movable seat, driven internal gear, driving gear, motor one, plug shaft and spline hole, the upper left side of base is equipped with clamping drive mechanism, the upper right side of base is fixedly connected with fixed column, the inside of right side of base is fixedly connected with motor one, and the driving gear is fixedly connected on the output shaft on the upper side of motor one, the right lower side of straightening mechanism is fixedly connected on the top of fixed column, the inside of movable seat central part is movably connected on the outside of fixed column, the inside of movable seat lower side is fixedly connected with driven internal gear, and the driven internal gear is connected with driving gear, the four around central parts of movable seat are movably connected with plug shaft, and the spline hole is equipped on the outside central part of plug shaft, and the spline hole on the left side is connected with clamping drive mechanism.

[0007] As preferred, the specific structure of the clamping drive mechanism includes motor two, guide groove, screw one, moving seat, motor three, rotating seat and spline shaft; the motor two is fixedly connected in the central part of the base; the guide groove is horizontally arranged on the upper left side of the base, the screw one is movably connected in the central part of the guide groove, and the right side center of the screw one is fixedly connected with the left side center of the motor two; the moving seat is movably connected on the inside of the upper side of the guide groove, the threaded hole arranged on the lower side of the moving seat is connected with the screw one, and the motor three is fixedly connected on the upper left side of the moving seat; the rotating seat is movably connected on the inside of the upper side of the moving seat, the left side center of the rotating seat is fixedly connected with the output shaft on the right side of the motor three, and the spline shaft is fixedly connected in the central part of the right side of the rotating seat.

[0008] As preferred, the motor two and the motor three are servo motors or stepping motors.

[0009] As preferred, the specific structure of the straightening mechanism includes sliding groove seat, sliding groove, screw two, motor four, sliding block and guide wheel; the sliding groove seat is fixedly connected on the top of the fixed column on the right lower side, the horizontal sliding groove is arranged on the left lower side of the sliding groove seat, and the motor four is fixedly connected on the right side end of the sliding groove seat; the screw two is movably connected in the central part of the sliding groove, the right side center of the screw two is fixedly connected with the output shaft on the left side of the motor four; the sliding block is movably connected on the inside of the sliding groove on the outside of the upper side, the threaded hole arranged on the upper side of the sliding block is connected with the screw two, and the guide wheel is movably connected in the inside of the lower side of the sliding block.

[0010] As preferred, the motor four is a servo motor or a stepping motor.

[0011] As preferred, the motor one is a servo motor or a stepping motor.

[0012] The utility model discloses an advantageous effect has: (1) the utility model has simple structure, low in production cost, convenient installation, through the ingenious design and the collaborative operation of each mechanism, selects the appropriate I -beam sleeve and inserts the axle, with the structure that motor no.

[0013] (2) the utility model has complete function, and the cable line passes through the guide pulley of line straightening mechanism and is fixed in I -beam after, when winding, motor no. 3 drives I -beam rotation, simultaneously motor no. 4 drives guide pulley left and right movement, ensures that cable line is uniformly closely wound, effectively guarantees winding quality, avoids the problem of winding.

[0014] (3) the utility model for flexible use, when needing to replace or operate other I -beam on axle, starts motor no. 1 and drives movable seat rotation, can quickly turn target axle to the place convenient for operation, improves production flexibility and efficiency, satisfies the diversified production demand. DRAWINGS

[0015] Figure 1 It is the structural diagram of the utility model.

[0016] Figure 2 It is the structural diagram of the utility model.

[0017] Figure 3 It is the structural diagram of the utility model.

[0018] 1 - base plate;2 - clamping drive mechanism;3 - line straightening mechanism;4 - fixed column;5 - movable seat;6 - driven internal gear;7 - driving gear;8 - motor no. 1;9 - axle;10 - spline hole;21 - motor no. 2;22 - guide groove;23 - screw no. 1;24 - movable seat;25 - motor no. 3;26 - rotating seat;27 - spline shaft;31 - sliding groove seat;32 - sliding groove;33 - screw no. 2;34 - motor no. 4;35 - sliding block;36 - guide pulley. SPECIFIC IMPLEMENTATION

[0019] For example, Figure 1As shown, the specific embodiment adopts the following technical scheme: a cable winding device, comprising a base 1, a clamping driving mechanism 2, a wire straightening mechanism 3, a fixed column 4, a movable seat 5, a driven internal gear 6, a driving gear 7, a motor 8, a shaft 9 and a spline hole 10; the left upper side of the base 1 is provided with the clamping driving mechanism 2, the right upper side of the base 1 is fixedly connected with the fixed column 4, the right inner side of the base 1 is fixedly connected with the motor 8, and the upper output shaft of the motor 8 is fixedly connected with the driving gear 7; the right lower side of the wire straightening mechanism 3 is fixedly connected to the top of the fixed column 4; the central inner part of the movable seat 5 is movably connected to the outside of the fixed column 4, the lower inner part of the movable seat 5 is fixedly connected with the driven internal gear 6, and the driven internal gear 6 is connected with the driving gear 7, the central part of the movable seat 5 is movably connected with the shaft 9 around, and the central part of the outer side of the shaft 9 is provided with the spline hole 10, and the spline hole 10 on the left side is connected with the clamping driving mechanism 2.

[0020] As shown, Figure 2 The specific structure of the clamping driving mechanism 2 comprises a motor 21, a guide groove 22, a screw 23, a moving seat 24, a motor 25, a rotating seat 26 and a spline shaft 27; the motor 21 is fixedly connected to the central inner part of the base 1; the guide groove 22 is horizontally provided on the left upper side of the base 1, the central inner part of the guide groove 22 is movably connected with the screw 23, and the right side center of the screw 23 is fixedly connected with the left side center of the motor 21; the lower outer part of the moving seat 24 is movably connected in the guide groove 22, the threaded hole provided on the lower side of the moving seat 24 is connected with the screw 23, and the left upper side of the moving seat 24 is fixedly connected with the motor 25; the left outer part of the rotating seat 26 is movably connected on the upper inner part of the moving seat 24, the left side center of the rotating seat 26 is fixedly connected with the right output shaft of the motor 25, and the right central part of the rotating seat 26 is fixedly connected with the spline shaft 27.

[0021] Among them, the motor 21 and the motor 25 are servo motors or stepping motors.

[0022] As shown, Figure 3 The specific structure of the wire straightening mechanism 3 comprises a sliding groove seat 31, a sliding groove 32, a screw 33, a motor 34, a sliding block 35 and a guide wheel 36; the right lower side of the sliding groove seat 31 is fixedly connected to the top of the fixed column 4, the left lower side of the sliding groove seat 31 is provided with a horizontal sliding groove 32, and the right end of the sliding groove seat 31 is fixedly connected with the motor 34; the screw 33 is movably connected in the central part of the sliding groove 32, and the right side center of the screw 33 is fixedly connected with the left output shaft of the motor 34; the upper outer part of the sliding block 35 is movably connected in the sliding groove 32, the threaded hole provided on the upper side of the sliding block 35 is connected with the screw 33, and the lower inner part of the sliding block 35 is movably connected with the guide wheel 36.

[0023] The motor four 34 is a servo motor or a stepping motor; and the motor one 8 is a servo motor or a stepping motor.

[0024] The utility model discloses a use state is: the utility model has simple and reasonable structure, low in production cost, convenient to install, complete function, when using, first, select the appropriate size of I -beam, and its sleeve is located in the left side of device axle 9, at this time, I -beam is in movable state, and the subsequent fixed operation is waited for, and then start motor two 21, because motor two 21 is firmly fixed in the central interior of base 1, and it starts to operate and drives the rotation of screw rod one 23 fixedly connected with the right end center, and screw rod one 23 rotates smoothly in the guide groove 22 that is horizontally set in the left upper side of base 1, and the lower outside of moving seat 24 is movably connected in guide groove 22, and the threaded hole set on its lower side is closely connected with screw rod one 23, so under the rotation of screw rod one 23, moving seat 24 starts to move right along guide groove 22, and motor three 25 fixedly connected with the left upper side of moving seat 24 and rotating seat 26 movably connected with the right side interior thereof are synchronously moved right, until spline shaft 27 fixedly connected with the right side central of rotating seat 26 is accurately inserted into spline hole 10 of left axle 9, and rotating seat 26 tightly clamps I -beam, realizes the firm installation of I -beam, here, motor two 21 and motor three 25 are servo motor or step motor, and the accuracy of I -beam fixed position is ensured by the precise control characteristics thereof, then the one end of cable line is carefully threaded through the guide wheel 36 in the wire straightening mechanism 3, after the cable line passes through the guide wheel 36, continues to be wound and connected on the I -beam fixed, and the fixed of the starting winding point is good, so that subsequent winding operation is smoothly carried out, and motor three 25 is started when winding, and motor three 25 drives the rotating seat 26 fixedly connected with the output shaft to rotate quickly, and then drives the I -beam clamped to rotate, and the I -beam starts to wind the cable line, and at the same time, motor four 34 is started, and motor four 34 drives screw rod two 33 to rotate in the sliding slot 32, so that the sliding block 35 connected with the screw can move left and right repeatedly, and the guide wheel 36 on the lower side of sliding block 35 moves synchronously, and the outgoing angle and position of cable line are continuously adjusted, so that the cable line can be evenly and closely wound on the I -beam, and the uneven or loose winding is avoided, and motor four 34 is servo motor or step motor, and the moving stroke and rhythm of sliding block 35 are accurately controlled, and the winding quality is guaranteed, when the I -beam needs to be replaced, or the I -beam on other axle 9 around the central of movable seat 5 needs to be installed or removed, motor one 8 is started, and motor one 8 is fixed on the right side interior of base 1, and the driving gear 7 fixedly connected on the upper side output shaft starts to rotate, and the driving gear 7 is accurately engaged with the driven internal gear 6 fixedly connected with the lower side interior of movable seat 5, drives movable seat 5 to rotate flexibly around fixed column 4, rotates the target axle 9 to the position convenient for operation, and the flexibility and efficiency in the production process are greatly improved, and motor one 8 is also servo motor or step motor, and the accurate and reliable rotating action of movable seat 5 is guaranteed, and different winding demand scenes are met, and through the close cooperation of each mechanism strictly according to the above steps,Under the cooperation of the key components such as the clamping driving mechanism 2, the wire straightening mechanism 3, the motor one 8, the motor two 21, the motor three 25 and the motor four 34, the cable winding device can realize efficient, stable and high-quality winding of the cable, and fully meet diversified production requirements.

[0025] In the control mode of the utility model, the control is started manually or by using existing automation technology, and the wiring diagram of the power element and the power supply are common knowledge in the art, and the utility model is mainly used for protecting mechanical devices, so the control mode and wiring arrangement are not explained in detail.

[0026] In the description of the utility model, it should be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "the other end", "upper", "one side", "top", "inner", "front", "central", "both ends" and the like indicate the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the indicated device or element must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model.

[0027] In the utility model, unless otherwise specified and limited, the terms "mounting", "setting", "connection", "fixing", "screw connection" and the like should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrated; it can be mechanical connection, or electrical connection; it can be directly connected, or indirectly connected through an intermediate medium; it can be the internal communication of two elements or the interaction relationship between two elements, unless otherwise specified, those skilled in the art can understand the specific meaning of the above terms in the utility model according to the specific situation.

[0028] The basic principles and main features of the utility model and the advantages of the utility model are shown and described above, and those skilled in the art should understand that the utility model is not limited by the above examples, and the above examples and descriptions in the specification are only to illustrate the principles of the utility model, various changes and improvements can be made to the utility model without departing from the spirit and scope of the utility model, and these changes and improvements all fall within the scope of the claimed utility model, and the scope of protection of the utility model is defined by the appended claims and their equivalents.

Claims

1. A cable winding device, characterized by: It includes base (1), clamping drive mechanism (2), line mechanism (3), fixed column (4), movable seat (5), driven gear (6), driving gear (7), motor one (8), shaft (9) and spline hole (10); The left upper side of the base (1) is provided with the clamping drive mechanism (2), the right upper side of the base (1) is fixedly connected with the fixed column (4), the right side of the base (1) is fixedly connected with the motor one (8), and the upper side output shaft of the motor one (8) is fixedly connected with the driving gear (7); The line mechanism (3) is fixedly connected to the top of the fixed column (4) on the right side. The movable seat (5) is movably connected to the outside of the fixed column (4) in the central part, the lower inside of the movable seat (5) is fixedly connected with the driven gear (6), and the driven gear (6) is connected with the driving gear (7), the movable seat (5) is movably connected with the shaft (9) around the central part, the spline hole (10) is formed in the central part of the outer side of the shaft (9), and the spline hole (10) on the left side is connected with the clamping drive mechanism (2).

2. The cable wrapping device of claim 1, wherein: The specific structure of the clamping drive mechanism (2) includes motor two (21), guide groove (22), screw one (23), moving seat (24), motor three (25), rotating seat (26) and spline shaft (27); The motor two (21) is fixedly connected to the central part of the base (1); The guide groove (22) is horizontally formed on the left upper side of the base (1), the central inside of the guide groove (22) is movably connected with the screw one (23), and the right side center of the screw one (23) is fixedly connected with the left side center of the motor two (21); The lower outside of the moving seat (24) is movably connected in the guide groove (22), the threaded hole provided on the lower side of the moving seat (24) is connected with the screw one (23), and the left upper side of the moving seat (24) is fixedly connected with the motor three (25); The left outside of the rotating seat (26) is movably connected to the upper inside of the moving seat (24), the left side center of the rotating seat (26) is fixedly connected with the right side output shaft of the motor three (25), and the right side central part of the rotating seat (26) is fixedly connected with the spline shaft (27).

3. The cable wrapping device of claim 2, wherein: The motor two (21) and the motor three (25) are both servo motors or stepping motors.

4. The cable wrapping device of claim 1, wherein: The specific structure of the line mechanism (3) includes sliding groove seat (31), sliding groove (32), screw two (33), motor four (34), sliding block (35) and guide wheel (36); The right lower side of the sliding groove seat (31) is fixedly connected to the top of the fixed column (4), the left lower side of the sliding groove seat (31) is provided with a horizontal sliding groove (32), and the right end of the sliding groove seat (31) is fixedly connected with the motor four (34); The screw two (33) is movably connected to the central part of the sliding groove (32), and the right side center of the screw two (33) is fixedly connected with the left side output shaft of the motor four (34); The upper outside of the sliding block (35) is movably connected in the sliding groove (32), the threaded hole provided on the upper side of the sliding block (35) is connected with the screw two (33), and the lower inside of the sliding block (35) is movably connected with the guide wheel (36).

5. The cable wrapping device of claim 4, wherein: The fourth motor (34) is a servo motor or a stepping motor.

6. The cable wrapping device of claim 1, wherein: The first motor (8) is a servo motor or a stepping motor.

Citation Information

Patent Citations

  • Cable winding device

    CN206244174U