Film-covered wire winding machine

By designing the structure of the film-wrapped wire winding machine, the problem of inconvenient wire roller installation was solved, enabling convenient installation and disassembly of the wire roller, improving roller changing efficiency, and ensuring the stability and efficiency of the production process.

CN223606800UActive Publication Date: 2025-11-28HUIZHOU ZHAOXINYUAN ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202520256713.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-18
Publication Date
2025-11-28
Estimated Expiration
2035-02-18

AI Technical Summary

Technical Problem

In existing film wrapping production, the separation and installation of the roller and the device driving the roller rotation are inconvenient, resulting in low roller changing efficiency.

Method used

Design a film-wrapped wire winding machine. By setting up a base plate, mounting frame, fixing frame, rotating column, drive assembly and lifting plate, etc., the machine realizes convenient installation and disassembly of the wire roller. The machine uses a drive cylinder and motor to drive the rotation and position adjustment of the wire roller. Combined with the cooperation of the limit plate and the arc plate, it ensures stable winding and convenient replacement of the wire roller.

Benefits of technology

This improves the efficiency of changing the wire rollers, ensures the stability and convenience of the wire rollers during the winding process, and increases production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the technical field of film-covered wire production, and discloses a film-covered wire winding machine which comprises a bottom plate, a mounting frame and a fixing frame are arranged on the bottom plate at intervals, a mounting seat is arranged on the mounting frame, a rotating disc is horizontally and rotatably arranged on the side, close to the fixing frame, of the mounting seat, a rotating column is concentrically arranged on the rotating disc, and a wire roller sleeves the rotating column; a driving assembly for driving the rotating disc to rotate is arranged on the mounting frame, a lifting plate is vertically and slidably arranged on the fixing frame, a sliding column is horizontally and slidably arranged on the lifting plate, a limiting disc is rotatably arranged at the end, close to the rotating column, of the sliding column, a first driving air cylinder is horizontally arranged on the lifting plate, and a piston rod of the first driving air cylinder is connected with the sliding column. When the wire roller is fully wound, the first driving air cylinder drives the sliding column and the limiting disc to move, so that the limiting disc is separated from the wire roller, then the lifting plate descends to drive the limiting disc to descend, finally, the wire roller slides out of the rotating column, and then the rotating column is sleeved with the wire roller which is not wound with the film covered wire.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of film covered wire production, particularly relates to a film covered wire winding machine. BACKGROUND

[0002] Film covered wire is a kind of winding wire that is made of oxygen-free copper pole or electrical round aluminum pole, is extruded or drawn through a certain specification mold, is annealed, and is then wrapped with 2-3 layers of polyester film or non-woven fabric for electrical insulation on the copper-aluminum conductor.The product has good voltage resistance and is mainly used for the winding of air-core reactors and other similar electrical equipment.

[0003] At present, after the production of film covered wire, the film covered wire is wound and collected by using a wire roller.However, the wire roller is separated from and installed on the device for driving the wire roller to rotate, which is inconvenient, so that when a wire roller is full of film covered wire, it takes a long time to replace a new wire roller, resulting in low efficiency of replacing the wire roller. UTILITY MODEL CONTENTS

[0004] To solve the above problems, the utility model provides a film covered wire winding machine.

[0005] The above technical purpose of the utility model is realized by the following technical scheme: a film covered wire winding machine, comprising a bottom plate, the bottom plate is provided with a mounting frame and a fixing frame at intervals, the mounting frame is provided with a mounting seat, the mounting seat is provided with a rotating disc horizontally rotatably arranged near one side of the fixing frame, the rotating disc is provided with a rotating column concentrically, the rotating column is provided with a wire roller, the mounting frame is provided with a driving assembly for driving the rotating disc to rotate, the fixing frame is vertically slidably provided with a lifting plate, the lifting plate is horizontally slidably provided with a sliding column, the sliding column is rotatably provided with a limiting disc near one end of the rotating column, the lifting plate is horizontally provided with a first driving cylinder, and the piston rod of the first driving cylinder is connected with the sliding column.

[0006] By adopting the above technical scheme, the bottom plate, mounting frame, fixing frame, rotating column and driving assembly are arranged, the sliding column and limiting disc are lifted by lifting the lifting plate, until the limiting disc is concentric with the rotating column, then the sliding column and limiting disc are moved by the first driving cylinder, so that the limiting disc and rotating disc clamp the wire roller, then the driving assembly drives the rotating disc and rotating column to rotate and drives the wire roller to rotate to wind the film covered wire.When the wire roller is full, the first driving cylinder drives the sliding column and limiting disc to move, so that the limiting disc is separated from the wire roller, then the lifting plate is lowered to drive the limiting disc to descend, and finally the wire roller is slid out of the rotating column, and then the wire roller without winding film covered wire is sleeved on the rotating column.The wire roller is stable, and the wire roller is convenient to disassemble and assemble, so that the efficiency of replacing the wire roller is high.

[0007] Further, vertical support columns are arranged on the lifting plate, four support columns are arranged in a rectangular array, and an arc-shaped plate is arranged at the top of the four support columns.

[0008] By adopting the above technical scheme, the support columns and the arc-shaped plate are arranged, after the wire roller is fully wound, the first driving cylinder drives the sliding column to move, so that the limiting disc is separated from the wire roller, then the lifting plate is lowered, the support columns and the arc-shaped plate are lowered, until the arc center of the arc-shaped plate is concentric with the center of the rotating column, then the wire roller is moved, so that the wire roller is separated from the rotating column, and the wire roller is supported by the arc-shaped plate, which is convenient for taking down the wire roller.

[0009] Further, a support frame is arranged on the bottom plate, a support plate is arranged at the top of the support frame, two vertical plates are arranged at intervals on the support plate, a guide rod is arranged between the two vertical plates, the guide rod is parallel to the rotating column, a sliding seat is slidably arranged on the guide rod, and a wire guide tube is horizontally arranged on the sliding seat.

[0010] By adopting the above technical scheme, the support frame, the support plate, the vertical plate and the guide rod are arranged, the film package wire passes through the wire guide tube and is then wound on the wire roller, the sliding seat reciprocally slides on the guide rod, the wire guide tube is reciprocally moved, and thus the film package wire is uniformly wound on the wire roller.

[0011] Further, two vertical blocks are arranged at intervals on one side of the wire guide tube close to the rotating column, a sliding groove is vertically formed in the vertical block, the grooves of the two sliding grooves are oppositely arranged, a cutter is vertically and commonly arranged in the two sliding grooves, a top plate is commonly arranged at the top of the two vertical blocks, an electric push rod is vertically arranged on the top plate, and the piston rod of the electric push rod penetrates through the top plate downward and is connected with the cutter.

[0012] By adopting the above technical scheme, the vertical block, the cutter, the top plate and the electric push rod are arranged, when the wire roller is fully wound, the cutter is moved by the electric push rod to cut the film package wire, and thus the wire roller is conveniently taken down.

[0013] Further, a threaded rod is rotatably arranged between the two vertical plates, the sliding seat is screw-connected with the threaded rod through a threaded hole, a rotating motor is horizontally arranged on the support frame, and the output shaft of the rotating motor is connected with the end of the threaded rod.

[0014] By adopting the above technical scheme, the threaded rod and the rotating motor are arranged, the threaded rod is driven to rotate by the rotating motor, and since the sliding seat is screw-connected with the threaded rod through the threaded hole, the rotation of the threaded rod can drive the sliding seat to slide.

[0015] Further, the driving assembly comprises a mounting block arranged on the mounting seat, a driving motor is horizontally arranged on the mounting block, and the output shaft of the driving motor penetrates through the mounting seat and is connected with the rotating disc.

[0016] By adopting the technical scheme, the mounting block and the driving motor are arranged.

[0017] Further, the rotating column is circumferentially provided with protrusions, the length direction of the protrusions is consistent with the length direction of the rotating column, the inner wall of the wire roller is provided with grooves corresponding to the protrusions, and the protrusions are matched with the grooves.

[0018] By adopting the technical scheme, the protrusions and the grooves are arranged, the rotating column and the wire roller are fixed in the circumferential direction through the matching of the protrusions and the grooves, and the wire roller is conveniently driven to rotate by the rotating column.

[0019] Further, the bottom of the lifting plate is vertically provided with four vertical columns arranged in a rectangular array, the top of the fixing frame is provided with sliding holes corresponding to the vertical columns, and the vertical columns are slidably connected with the corresponding sliding holes.

[0020] By adopting the technical scheme, the vertical columns and the sliding holes are arranged, and the stability of the lifting plate in lifting is ensured.

[0021] Further, the fixing frame is internally provided with a second driving air cylinder, and the piston rod of the second driving air cylinder penetrates through the top of the fixing frame and is connected with the lifting plate.

[0022] By adopting the technical scheme, the second driving air cylinder is arranged, and the lifting plate is lifted through the second driving air cylinder.

[0023] In conclusion, the utility model has the following beneficial effects: the bottom plate, the mounting frame, the fixing frame, the rotating column and the driving assembly are arranged, the sliding column and the limiting disc are lifted through the lifting plate, the limiting disc is concentric with the rotating column until the limiting disc is concentric with the rotating column, the sliding column and the limiting disc are moved through the first driving air cylinder, the limiting disc and the rotating disc clamp the wire roller, then the driving assembly drives the rotating disc, the rotating column and the wire roller to rotate and wind the film-covered wire, when the wire roller is fully wound, the first driving air cylinder drives the sliding column and the limiting disc to move, so that the limiting disc is separated from the wire roller, then the lifting plate is lowered to drive the limiting disc to be lowered, finally the wire roller is slid out of the rotating column, the wire roller on which the film-covered wire is not wound is sleeved on the rotating column, the wire roller is stably ensured, the wire roller is conveniently disassembled and assembled, and the efficiency of replacing the wire roller is high. BRIEF DESCRIPTION OF DRAWINGS

[0024] Figure 1 It is a whole structure schematic view of the utility model embodiment;

[0025] Figure 2 It is a structure schematic view of the fixing frame, the limiting disc and the arc-shaped plate of the utility model embodiment;

[0026] Figure 3Is the structural schematic view of the support plate and the sliding seat of the embodiment of the utility model;

[0027] Figure 4 Is Figure 3 The A part enlarged view of

[0028] Figure 5 Is the structural schematic view of the mounting rack, the driving assembly and the rotating column of the embodiment of the utility model.

[0029] In the drawing: 10, bottom plate; 20, mounting rack; 21, mounting seat; 22, rotating disc; 23, rotating column; 24, wire roller; 30, fixed frame; 31, lifting plate; 32, sliding column; 33, limiting disc; 34, first driving cylinder; 40, support column; 41, arc plate; 42, convex strip; 43, recess; 44, stand column; 45, second driving cylinder; 50, driving assembly; 51, mounting block; 52, driving motor; 60, support frame; 61, support plate; 62, vertical plate; 63, guide rod; 64, sliding seat; 65, wire tube; 66, threaded rod; 67, rotating motor; 70, vertical block; 71, sliding groove; 72, cutter; 73, top plate; 74, electric push rod. DETAILED DESCRIPTION

[0030] The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application; obviously, the described embodiments are only part of the embodiments of the present application, not all the embodiments; based on the embodiments in the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the present application.

[0031] As Figures 1-5As shown, the embodiment of the application discloses a film package winding machine, which comprises a bottom plate 10, a mounting frame 20, a fixing frame 30, a rotating column 23 and a driving assembly 50. The mounting frame 20 and the fixing frame 30 are arranged on the bottom plate 10 in a spaced manner. The mounting frame 20 is provided with a mounting seat 21. The mounting seat 21 is provided with a rotating disc 22 which rotates horizontally near one side of the fixing frame 30. The rotating column 23 is concentrically arranged near one side of the rotating disc 22. A wire roller 24 is sleeved on the rotating column 23 and is used for winding the film package. The driving assembly 50 is arranged on the mounting frame 20 and is used for driving the rotating disc 22 to rotate and drive the wire roller 24 to rotate. The fixing frame 30 is vertically provided with a lifting plate 31. The lifting plate 31 is horizontally provided with a sliding column 32. The lifting plate 31 is horizontally provided with a sliding rail. The length direction of the sliding rail is consistent with the length direction of the rotating column 23. The sliding column 32 is slidably connected with the sliding rail through a sliding block. The sliding column 32 is rotatably provided with a limiting disc 33 near one end of the rotating column 23. The limiting disc 33 is provided with a circular groove near one side of the rotating column 23. The circular groove is matched with the end of the rotating column 23. The lifting plate 31 is horizontally provided with a first driving cylinder 34. The piston rod of the first driving cylinder 34 is connected with the sliding column 32. After the wire roller 24 is sleeved on the rotating column 23, the lifting plate 31 drives the sliding column 32 and the limiting disc 33 to ascend until the limiting disc 33 is concentric with the rotating column 23. Then the first driving cylinder 34 drives the sliding column 32 and the limiting disc 33 to move so that the limiting disc 33 and the rotating disc 22 clamp the wire roller 24. Then the driving assembly 50 drives the rotating disc 22 and the rotating column 23 to rotate and drive the wire roller 24 to rotate to wind the film package. When the wire roller 24 is fully wound, the first driving cylinder 34 drives the sliding column 32 and the limiting disc 33 to move so that the limiting disc 33 is separated from the wire roller 24. Then the lifting plate 31 descends and drives the limiting disc 33 to descend. Finally, the wire roller 24 is slid out of the rotating column 23. Then the wire roller 24 which is not wound with the film package is sleeved on the rotating column 23. The wire roller 24 is stable and convenient to disassemble and assemble, and the efficiency of replacing the wire roller is high.

[0032] Specifically, the driving assembly 50 comprises a mounting block 51 arranged on the mounting seat 21. The mounting block 51 is horizontally provided with a driving motor 52. The output shaft of the driving motor 52 penetrates through the mounting seat 21 and is connected with the rotating disc 22. The driving motor 52 drives the rotating disc 22 to rotate. The rotating column 23 is circumferentially and spacedly provided with convex strips 42. The length direction of the convex strips 42 is consistent with the length direction of the rotating column 23. The inner wall of the wire roller 24 is provided with grooves 43 corresponding to the convex strips 42. The convex strips 42 are matched with the grooves 43. Through the cooperation of the convex strips 42 and the grooves 43, the rotating column 23 and the wire roller 24 are fixed in the circumferential direction. The rotating column 23 drives the wire roller 24 to rotate.

[0033] When the device is set, the bottom plate 10 is provided with a support frame 60, and a support plate 61 is arranged at the top of the support frame 60. Two vertical plates 62 are arranged at intervals on the support plate 61, and a guide rod 63 is arranged between the two vertical plates 62. The guide rod 63 is parallel to the rotating column 23. A sliding seat 64 is slidably arranged on the guide rod 63. A wire guide tube 65 is horizontally arranged on the sliding seat 64. The film-wrapped wire passes through the wire guide tube 65 and is then wound on the wire roller 24. The sliding seat 64 reciprocally slides on the guide rod 63, driving the wire guide tube 65 to reciprocally move, so that the film-wrapped wire is uniformly wound on the wire roller 24. Two vertical blocks 70 are arranged at intervals on the side of the wire guide tube 65 close to the rotating column 23. A sliding groove 71 is vertically formed on the vertical block 70. The two sliding grooves 71 are oppositely arranged. A cutter 72 is vertically and commonly arranged in the two sliding grooves 71, so that the cutter 72 can cut off the film-wrapped wire when it moves. A top plate 73 is commonly arranged at the top of the two vertical blocks 70. An electric push rod 74 is vertically arranged on the top plate 73. The piston rod of the electric push rod 74 penetrates downward through the top plate 73 and is connected with the cutter 72. When the wire roller 24 is fully wound, the cutter 72 is driven to move by the electric push rod 74, so as to cut off the film-wrapped wire, which is convenient for the staff to take down the wire roller 24. A threaded rod 66 is rotatably arranged between the two vertical plates 62. The sliding seat 64 is screw-connected with the threaded rod 66 through a threaded hole. The threaded rod 66 can drive the sliding seat 64 to slide by rotating. A rotating motor 67 is horizontally arranged on the support frame 60. The output shaft of the rotating motor 67 is connected with the end portion of the threaded rod 66. The rotating motor 67 drives the threaded rod 66 to rotate forward and then reversely, so that the sliding seat 64 reciprocally slides on the guide rod 63. The wire roller 24 is provided with a fixing hole. When a new wire roller 24 is sleeved on the rotating column 23, the end portion of the film-wrapped wire penetrates through the fixing hole, so that the wire roller 24 can wind the film-wrapped wire when it rotates.

[0034] When the device is set, the bottom plate 10 is provided with a support frame 60, and a support plate 61 is arranged at the top of the support frame 60. Two vertical plates 62 are arranged at intervals on the support plate 61, and a guide rod 63 is arranged between the two vertical plates 62. The guide rod 63 is parallel to the rotating column 23. A sliding seat 64 is slidably arranged on the guide rod 63. A wire guide tube 65 is horizontally arranged on the sliding seat 64. The film-wrapped wire passes through the wire guide tube 65 and is then wound on the wire roller 24. The sliding seat 64 reciprocally slides on the guide rod 63, driving the wire guide tube 65 to reciprocally move, so that the film-wrapped wire is uniformly wound on the wire roller 24. Two vertical blocks 70 are arranged at intervals on the side of the wire guide tube 65 close to the rotating column 23. A sliding groove 71 is vertically formed on the vertical block 70. The two sliding grooves 71 are oppositely arranged. A cutter 72 is vertically and commonly arranged in the two sliding grooves 71, so that the cutter 72 can cut off the film-wrapped wire when it moves. A top plate 73 is commonly arranged at the top of the two vertical blocks 70. An electric push rod 74 is vertically arranged on the top plate 73. The piston rod of the electric push rod 74 penetrates downward through the top plate 73 and is connected with the cutter 72. When the wire roller 24 is fully wound, the cutter 72 is driven to move by the electric push rod 74, so as to cut off the film-wrapped wire, which is convenient for the staff to take down the wire roller 24. A threaded rod 66 is rotatably arranged between the two vertical plates 62. The sliding seat 64 is screw-connected with the threaded rod 66 through a threaded hole. The threaded rod 66 can drive the sliding seat 64 to slide by rotating. A rotating motor 67 is horizontally arranged on the support frame 60. The output shaft of the rotating motor 67 is connected with the end portion of the threaded rod 66. The rotating motor 67 drives the threaded rod 66 to rotate forward and then reversely, so that the sliding seat 64 reciprocally slides on the guide rod 63. The wire roller 24 is provided with a fixing hole. When a new wire roller 24 is sleeved on the rotating column 23, the end portion of the film-wrapped wire penetrates through the fixing hole, so that the wire roller 24 can wind the film-wrapped wire when it rotates.

[0035] The four vertical columns 44 are arranged in a rectangular array, and the fixing frame 30 is provided with sliding holes corresponding to the vertical columns 44 at the top, the vertical columns 44 are in sliding connection with the corresponding sliding holes, so as to ensure the stability of the lifting of the lifting plate 31.

[0036] The use principle of the film-wrapped wire winding machine in the embodiment is as follows: the driving motor 52 is started to drive the rotating disc 22, the rotating column 23 and the convex strip 42 to rotate, and drive the wire roller 24 to rotate to wind the film-wrapped wire, at the same time, the rotating motor 67 is started to drive the threaded rod 66 to rotate, so that the wire roller 24 reciprocally moves with the sliding seat 64 when winding the film-wrapped wire, so as to ensure the uniformity of the winding of the film-wrapped wire on the wire roller 24. When the wire roller 24 is fully wound, the electric push rod 74 is started to drive the cutter 72 to move to cut the film-wrapped wire, then the first driving cylinder 34 drives the sliding column 32 and the limiting disc 33 to move, so that the limiting disc 33 is separated from the wire roller 24, then the second driving cylinder 45 drives the lifting plate 31 to descend, and drives the limiting disc 33 to descend until the center of the arc of the arc-shaped plate 41 is concentric with the center of the rotating column 23, then the wire roller 24 is slid to be separated from the rotating column 23 and supported by the arc-shaped plate 41, and then the wire roller 24 fully wound with the film-wrapped wire is taken off. Then, the new wire roller 24 is sleeved on the rotating column 23, and the convex strip 42 is matched with the groove 43.

[0037] The above only describes the preferred embodiments of the present application, and the protection scope of the present application is not limited to the above-described embodiments. Any technical solution falling within the idea of the present application belongs to the protection scope of the present application. It should be noted that, for ordinary skilled in the art, some improvements and decorations without departing from the principle of the present application are also considered to be within the protection scope of the present application.

Claims

1. A film wrapping machine characterized by: The utility model provides a kind of cable winding device, including bottom plate (10), the mounting frame (20) and fixed frame (30) are arranged at interval on the bottom plate (10), the mounting seat (21) is provided on the mounting frame (20), the rotary disc (22) is horizontally rotationally arranged near fixed frame (30) side of the mounting seat (21), the rotary disc (22) is concentrically provided with rotary column (23), the wire roller (24) is sleeved on the rotary column (23), the drive assembly (50) for driving rotary disc (22) rotation is provided on the mounting frame (20), the lifting plate (31) is vertically slidably arranged on the fixed frame (30), the sliding column (32) is horizontally slidably arranged on the lifting plate (31), the limit disc (33) is rotationally arranged near one end of the sliding column (32) of rotary column (23), the first drive cylinder (34) is horizontally arranged on the lifting plate (31), and the piston rod of the first drive cylinder (34) is connected with the sliding column (32).

2. A film-wound winding machine according to claim 1, characterized in that: The lifting plate (31) is vertically provided with support column (40), the support column (40) has four, four support columns (40) are arranged in rectangular array, and four support columns (40) are commonly provided with an arc plate (41) on top.

3. A film-wound winding machine according to claim 1, characterized in that: The bottom plate (10) is provided with support frame (60), the support plate (61) is commonly provided on the top of the support frame (60), two vertical plates (62) are arranged at intervals on the support plate (61), and a guide rod (63) is arranged between the two vertical plates (62). The guide rod (63) is parallel to the rotary column (23), the sliding seat (64) is slidably arranged on the guide rod (63), and the wire tube (65) is horizontally arranged on the sliding seat (64).

4. A film-wound winding machine according to claim 3, characterized in that: The wire tube (65) is provided with two vertical blocks (70) at intervals on one side of the rotary column (23), the vertical block (70) is vertically provided with a sliding groove (71), the two sliding grooves (71) are oppositely arranged, and a cutter (72) is vertically slidably arranged in the two sliding grooves (71). Two vertical blocks (70) are commonly provided with a top plate (73) on top, an electric push rod (74) is vertically arranged on the top plate (73), and the piston rod of the electric push rod (74) passes through the top plate (73) downward and is connected with the cutter (72).

5. A film-wound winding machine according to claim 3, characterized in that: The threaded rod (66) is rotationally arranged between the two vertical plates (62), the sliding seat (64) is spirally connected with the threaded rod (66) through threaded hole, and the rotating motor (67) is horizontally arranged on the support frame (60). The output shaft of the rotating motor (67) is connected with the end portion of the threaded rod (66).

6. A film-wound winding machine according to claim 1, characterized by: The drive assembly (50) includes mounting block (51) provided on mounting seat (21), drive motor (52) is horizontally arranged on the mounting block (51), and the output shaft of the drive motor (52) passes through the mounting seat (21) and is connected with rotary disc (22).

7. A film-wound winding machine according to claim 1, characterized by: The rotating column (23) is provided with convex strips (42) in a circumferential direction, the length direction of the convex strips (42) is consistent with the length direction of the rotating column (23), the inner wall of the wire roller (24) is provided with grooves (43) corresponding to the convex strips (42), and the convex strips (42) are matched with the grooves (43).

8. A film-wound winding machine according to claim 1, characterized by: The bottom of the lifting plate (31) is vertically provided with four vertical columns (44) arranged in a rectangular array, the top of the fixing frame (30) is provided with sliding holes corresponding to the vertical columns (44), and the vertical columns (44) are in sliding connection with the corresponding sliding holes.

9. A film-wound winding machine according to claim 1, characterized by: The fixing frame (30) is provided with a second driving cylinder (45), and the piston rod of the second driving cylinder (45) penetrates through the top of the fixing frame (30) and is connected with the lifting plate (31).