Copper wire processing device
By designing a copper wire processing device, the lifting and moving of the copper wire rolls is achieved using a suspension frame and a hoisting frame, which solves the problem of acid dilution caused by high-pressure water gun washing and reduces the cost of acid washing.
Patent Information
- Application Number
- CN202423091900.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-16
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-16
AI Technical Summary
In the current copper wire pickling process, the high-pressure water gun flushing causes a large amount of rinsing water to enter the pickling tank, increasing the amount of acid added and the treatment cost.
Design a copper wire processing device that suspends copper wire coils above an acid pickling tank using a suspension frame. The copper wire coils are raised and lowered using a lifting frame and a horizontal sliding plate. They are first soaked in the acid pickling tank and then transferred to a rinsing tank for rinsing, thus preventing rinsing water from entering the acid pickling tank.
This effectively reduces acid waste and the frequency of acid addition, thus lowering the cost of acid pickling.
Smart Images

Figure CN223607376U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to copper wire processing equipment technical field especially relates to a copper wire processing device. BACKGROUND
[0002] In the production process of copper wire, a layer of oxide layer exists on the surface of copper wire after high temperature treatment, which reduces the glossiness of the surface of copper wire, so it is necessary to remove the oxide layer of copper wire after high temperature treatment and cooling, at this time, the copper wire coil needs to be put into the pickling tank, which can effectively remove the oxide layer on the surface of copper wire and improve the glossiness of the surface of copper wire.
[0003] In the actual operation process of the existing copper wire pickling, the copper wire coil is usually hung in the pickling tank to ensure that the copper wire is soaked in the acid solution, and then the copper wire coil is lifted out of the pickling tank after the oxide layer on the surface of the copper wire is removed, and the copper wire is washed with a high-pressure water gun to effectively remove the acid solution on the surface of the copper wire.
[0004] However, in the actual operation process, when the high-pressure water gun is used to wash the copper wire coil, a large amount of washing water will enter the pickling tank, thereby diluting the acid solution. Before the subsequent pickling operation, acid solution needs to be added to the pickling tank to ensure that its concentration can effectively remove the oxide layer on the surface of the copper wire, which increases the amount of acid solution added and significantly increases the cost of pickling treatment. Therefore, the present application proposes a copper wire processing device capable of reducing the cost of pickling treatment. UTILITY MODEL CONTENTS
[0005] The utility model aims at the problem of increasing the amount of acid solution added in the background art, which increases the use cost, and proposes a copper wire processing device capable of reducing the cost of pickling treatment.
[0006] The technical scheme of the utility model: a copper wire processing device, comprising a pickling table, a washing pool and a pickling pool are opened on the top of the pickling table, a plurality of spray heads are fixedly installed on the inner wall of the washing pool, a horizontal moving frame plate is slidingly installed on the top of the pickling table, the horizontal moving frame plate is provided with two, a copper wire suspension frame is movably installed between the two horizontal moving frame plates, the copper wire suspension frame is arranged above the pickling pool, a lifting frame is fixedly installed on the top of the two horizontal moving frame plates, two steel wires are wound on the lifting frame, the bottom end of the steel wire is fixedly connected with the copper wire suspension frame, an inclined slope is fixedly installed in the pickling table, and the inclined slope is arranged between the washing pool and the pickling pool.
[0007] Optionally, the copper wire suspension frame comprises two suspension plates, the suspension plates are arranged between the two horizontal moving frame plates, a copper wire suspension rod is fixedly installed between the two suspension plates, a ring buckle is fixedly installed on the suspension plate, and one end of the steel wire is tied to the ring buckle.
[0008] Optionally, an L-shaped limiting groove is formed in the inner side wall of the transverse frame plate, and a limiting shaft is fixedly installed on the outer side wall of the hanging plate, one end of the limiting shaft being inserted into the L-shaped limiting groove and being movably connected with the L-shaped limiting groove.
[0009] Optionally, a supporting plate is fixedly installed on the inner side wall of the hanging plate, and two supporting plates are fixedly connected by a bolt at the top thereof.
[0010] Optionally, the lifting frame comprises a supporting plate, the supporting plate being fixedly installed at the top of the two transverse frame plates, two supporting frames being fixedly installed at the top end of the supporting plate, and a winding roller being rotatably installed between the two supporting frames, a long strip-shaped opening being formed in the supporting plate, and one end of the steel cable being inserted through the long strip-shaped opening and wound around the winding roller.
[0011] Optionally, two sliding grooves are formed in the top of the pickling table, and a plurality of rollers are rotatably installed at the bottom of the transverse frame plate, the bottom of the roller being inserted into the sliding groove and being in contact with the groove bottom.
[0012] Compared with the prior art, the application has at least one of the following beneficial technical effects:
[0013] The copper wire roll is hung above the pickling tank by the copper wire suspension frame, the copper wire suspension frame is driven by the landing gear to move downward, so that the copper wire roll is immersed in the acid liquid in the pickling tank, after the pickling treatment is completed, the copper wire roll is lifted by the landing gear and is moved to the rinsing tank for rinsing, so that the acid liquid on the surface of the copper wire is removed, the rinsing water is prevented from entering the pickling tank in the rinsing stage, the acid liquid in the pickling tank is prevented from being diluted, the frequency of adding the acid liquid into the pickling tank is reduced, and the cost of the pickling treatment is effectively reduced. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 The overall structure schematic diagram of the utility model is given;
[0015] Figure 2 The connection schematic diagram of the copper wire suspension frame and the transverse frame plate is given;
[0016] Figure 3 The structure schematic diagram of the copper wire suspension frame of the utility model is given;
[0017] Figure 4 The structure schematic diagram of the lifting frame of the utility model is given.
[0018] Reference signs: 1, pickling table; 11, sliding groove;
[0019] 2, rinsing tank;
[0020] 3, spray head;
[0021] 4, slope;
[0022] 5. Lifting frame; 51. Support plate; 52. Support frame; 53. Winding roller; 54. Long strip opening;
[0023] 6. Steel cable;
[0024] 7. Horizontal sliding frame; 71. L-shaped limiting groove; 72. Rollers;
[0025] 8. Copper wire suspension bracket; 81. Suspension plate; 82. Copper wire suspension rod; 83. Support plate; 84. Limiting shaft; 85. Reinforcing plate; 86. Ring buckle;
[0026] 9. Pickling tank. Detailed Implementation
[0027] The technical solution of this utility model will be further described below with reference to the accompanying drawings and specific embodiments.
[0028] Example
[0029] like Figures 1-4 As shown, the present invention proposes a copper wire processing device, including an acid pickling table 1. The top of the acid pickling table 1 has a rinsing tank 2 and an acid pickling tank 9, and a ramp 4 is provided between the acid pickling tank 9 and the rinsing tank 2. During the transfer of the copper wire coil from the acid pickling tank 9 to the rinsing tank 2, the acid dripping from the copper wire coil falls onto the ramp 4 and can then flow into the acid pickling tank 9, effectively reducing the waste of acid. Several nozzles 3 are fixedly installed on the inner wall of the rinsing tank 2. When the copper wire coil moves into the rinsing tank 2, water is sprayed onto the copper wire coil through the nozzles 3 to rinse it, facilitating the removal of acid from the surface of the copper wire. Two symmetrically arranged transverse sliding joints are slidably installed on the top of the acid pickling table 1. A copper wire hanging frame 8 is movably installed between two transverse sliding frame plates 7. The copper wire coil is placed on the copper wire hanging frame 8 to ensure that the copper wire coil can be suspended above the pickling tank 9. A lifting frame 5 is fixedly installed on the top of the two transverse sliding frame plates 7. Two steel cables 6 are wound on the lifting frame 5. One end of the steel cables 6 is tied to the copper wire hanging frame 8. The lifting frame 5 can drive the copper wire hanging frame 8 to move up and down, so as to put the copper wire coil into the pickling tank 9. After pickling, the copper wire coil is lifted out of the pickling tank 9 and pushed towards the side of the rinsing tank 2 to transfer the copper wire coil into the rinsing tank 2, so as to facilitate the acid rinsing treatment on the surface of the copper wire coil.
[0030] Further, the copper wire hanging frame 8 comprises two hanging plates 81, and a copper wire hanging rod 82 is fixedly installed between the two hanging plates 81, the copper wire coil is sleeved on the copper wire hanging rod 82, the loop buckle 86 is fixedly installed on the hanging plate 81, one end of the steel cable 6 is tied on the loop buckle 86, which facilitates lifting and transferring; the inner side wall of the hanging plate 81 is fixedly installed with a supporting plate 83, the top of the two supporting plates 83 is fixedly installed with a reinforcing plate 85, the two hanging plates 81 are internally reinforced by the reinforcing plate 85, and when the copper wire coil is sleeved on the copper wire hanging rod 82, the top of the two hanging plates 81 can be prevented from tilting inward, and the structural firmness of the copper wire hanging frame 8 is effectively improved.
[0031] Secondly, the inner side wall of the transverse moving frame plate 7 is drilled with an L-shaped limiting groove 71, and the outer side wall of the hanging plate 81 is fixedly installed with a limiting shaft 84, one end of the limiting shaft 84 is inserted into the L-shaped limiting groove 71 and is movably connected with the L-shaped limiting groove 71, and when the copper wire hanging frame 8 moves up and down, the limiting shaft 84 is limited in the horizontal direction by the L-shaped limiting groove 71, so that the copper wire coil can stably move up and down, and the acid liquid is prevented from splashing due to the horizontal shaking of the copper wire coil.
[0032] Further, the lifting frame 5 comprises a supporting plate 51, which is fixedly installed on the top of the two transverse moving frame plates 7, the upper surface of the supporting plate 51 is fixedly installed with two symmetrical supporting frames 52, the wire winding roller 53 is rotatably installed between the two supporting frames 52, the steel cable 6 is wound on the wire winding roller 53, and the supporting plate 51 is drilled with a long strip-shaped opening 54, one end of the steel cable 6 away from the wire winding roller 53 passes through the long strip-shaped opening 54 and is connected with the loop buckle 86, and when the wire winding roller 53 winds or unwinds the steel cable 6, the steel cable 6 can be stretched or contracted in the long strip-shaped opening 54, so that the winding or unwinding of the steel cable 6 by the supporting plate 51 is prevented.
[0033] Secondly, the top of the pickling table 1 is drilled with two sliding grooves 11, and a plurality of rollers 72 are rotatably installed on the bottom of the transverse moving frame plate 7, when the transverse moving frame plate 7 is arranged on the top of the pickling table 1, the rollers 72 are inserted into the sliding grooves 11 and are in contact with the groove bottom, and when the transverse moving frame plate 7 is pushed to move horizontally, the rollers 72 roll along the sliding grooves 11, so that the stability of the transverse moving frame plate 7 during horizontal movement is effectively improved.
[0034] In this embodiment, first, the copper wire hanging frame 8 is placed on one side of the pickling table 1, the copper wire roll is sleeved on the copper wire hanging rod 82, the reinforcing plate 85 is fixed between the two hanging plates 81, the steel cable 6 is pulled to one side of the copper wire hanging frame 8, and the end of the steel cable 6 is tied to the ring buckle 86; the motor (not shown in the figure, which can be installed at the outer side wall of the transverse frame plate 7, and the output shaft of the motor is fixedly connected with the rotating shaft at one end of the winding roller 53) drives the winding roller 53 to rotate, and then the steel cable 6 is wound, in this process, the copper wire hanging frame 8 gradually moves to one side of the pickling table 1, when the copper wire hanging frame 8 contacts the end of the pickling table 1, it gradually lifts up, at this time, the staff manually supports the copper wire hanging frame 8, when the limiting shaft 84 approaches the opening of the L-shaped limiting groove 71, the winding roller 53 temporarily stops rotating, the staff manually pushes the limiting shaft 84 into the L-shaped limiting groove 71, and when the limiting shaft 84 moves to the vertical part of the L-shaped limiting groove 71, the copper wire roll can be hung above the pickling tank 9.
[0035] When entering the pickling treatment stage, the steel cable 6 is unwound by the winding roller 53, so that the copper wire hanging frame 8 slowly moves downward, ensuring that the copper wire roll can slowly fall into the pickling tank 9, and the copper wire roll is soaked and pickled by the acid liquid in the pickling tank 9, when the oxide layer on the surface of the copper wire is removed, the copper wire hanging frame 8 is lifted again, so that the copper wire roll can be lifted above the pickling tank 9; the transverse frame plate 7 is pushed to the side of the flushing tank 2, and when the copper wire hanging frame 8 moves above the flushing tank 2, the steel cable 6 is unwound again by the winding roller 53, ensuring that the copper wire roll can slowly drop into the flushing tank 2, at this time, the copper wire roll is flushed by the spray head 3, which can flush away the acid liquid on the surface of the copper wire, and the flushing tank 2 and the pickling tank 9 are independently arranged, which can prevent a large amount of flushing water from flowing into the pickling tank 9 when the copper wire is flushed, avoid diluting the acid liquid, and reduce the frequency of adding acid liquid to the pickling tank 9; during the process of transferring the copper wire roll from the pickling tank 9 to the flushing tank 2, part of the acid liquid attached to the surface of the copper wire falls on the slope 4 and then flows into the pickling tank 9 again, which can reduce the waste of acid liquid, and the amount of acid liquid added during the pickling process of the copper wire can be reduced, thereby effectively reducing the cost of copper wire pickling.
[0036] The above specific embodiments are only several optional embodiments of the present application, and based on the technical solutions of the present application and the related inspiration of the above embodiments, those skilled in the art can make various alternative improvements and combinations on the above specific embodiments.
Claims
1. A copper wire processing device, comprising an acid pickling table (1), wherein the top of the acid pickling table (1) is provided with a rinsing tank (2) and an acid pickling tank (9), and a plurality of nozzles (3) are fixedly installed on the inner wall of the rinsing tank (2), characterized in that, It also includes: A sliding frame plate (7) is slidably installed on the top of the pickling table (1). There are two sliding frame plates (7). A copper wire suspension frame (8) is movably installed between the two sliding frame plates (7). The copper wire suspension frame (8) is erected above the pickling tank (9). A lifting frame (5) is fixedly installed on the top of two horizontal sliding frame plates (7). Two steel cables (6) are wound on the lifting frame (5). The bottom end of the steel cables (6) is fixedly connected to the copper wire suspension frame (8). A ramp (4) is fixed inside the pickling station (1), and the ramp (4) is located between the rinsing tank (2) and the pickling tank (9).
2. The copper wire processing device according to claim 1, characterized in that, The copper wire suspension frame (8) includes two suspension plates (81), which are positioned between two transverse frame plates (7). A copper wire suspension rod (82) is fixedly installed between the two suspension plates (81). A ring buckle (86) is fixedly installed on the suspension plate (81), and one end of the steel cable (6) is tied to the ring buckle (86).
3. The copper wire processing device according to claim 2, characterized in that, An L-shaped limiting groove (71) is chiseled on the inner side wall of the transverse frame plate (7), and a limiting shaft (84) is fixedly installed on the outer side wall of the suspension plate (81). One end of the limiting shaft (84) is inserted into the L-shaped limiting groove (71) and movably connected to it.
4. The copper wire processing device according to claim 3, characterized in that, A support plate (83) is fixedly installed on the inner wall of the suspension plate (81), and a reinforcing plate (85) is fixedly installed on the top of the two support plates (83) together by bolts.
5. The copper wire processing device according to claim 1, characterized in that, The lifting frame (5) includes a support plate (51), which is fixedly installed on the top of two transverse frame plates (7). Two support frames (52) are fixedly installed on the top of the support plate (51). A winding roller (53) is rotatably installed between the two support frames (52). A long strip opening (54) is cut on the support plate (51). One end of the steel cable (6) passes through the long strip opening (54) and is wound around the winding roller (53).
6. The copper wire processing apparatus according to claim 1, characterized in that, The top of the pickling table (1) has two grooves (11) and the bottom of the transverse frame plate (7) is rotatably equipped with several rollers (72). The bottom of the rollers (72) is inserted into the grooves (11) and contacts the bottom of the grooves.