Intercooler, power system and automobile

By installing a baffle in the intercooler intake chamber, the intake chamber is divided into multiple intake channels, which solves the problem of uneven gas flow rate, achieves uniform gas cooling, and improves cooling efficiency.

CN223608638UActive Publication Date: 2025-11-28CHONGQING SOKON POWER CO LTD
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Patent Information

Application Number
CN202423235081.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-26
Publication Date
2025-11-28
Estimated Expiration
2034-12-26

AI Technical Summary

Technical Problem

The gas flow rate in the existing intercooler is uneven, resulting in poor cooling effect. In some areas, the cooling fins cannot play their full role, and the overall cooling efficiency is reduced.

Method used

A baffle is installed in the intake chamber of the intercooler to divide it into multiple intake channels, ensuring that the gas enters the cooling chamber evenly for cooling. The design of the baffle adjusts the gas flow rate and direction to achieve uniform intake.

Benefits of technology

The baffle design allows for more uniform gas flow within the intercooler, improving cooling efficiency, ensuring full utilization of the cooling fins, and enhancing overall cooling efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The embodiment of the utility model provides an intercooler, a power system and an automobile, and relates to the technical field of automobile power. The intercooler comprises a cooling chamber, an air inlet chamber and partition plates, an air outlet of the air inlet chamber is communicated with the cooling chamber, the partition plates are arranged in the air inlet chamber and used for dividing the interior of the air inlet chamber into a plurality of air inlet channels, and the air inlet channels are used for introducing air and enabling the air to enter the cooling chamber to be cooled. A gas outlet of the gas inlet chamber communicates with the cooling chamber, gas can be introduced into the gas inlet chamber, and the gas enters the cooling chamber to be cooled; the partition plates are arranged in the air inlet chamber and divide the interior of the air inlet chamber into the multiple air inlet channels, air can be introduced into each air inlet channel and enters the cooling chamber through the multiple air inlet channels to be cooled, the multiple air inlet channels can disperse the air, the air can enter the cooling chamber more evenly to be cooled, and the cooling efficiency is improved. And the partition plate in the air inlet chamber can ensure air inlet uniformity, so that the cooling efficiency is improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of automobile power, specifically, relates to a intercooler, power system and car. BACKGROUND

[0002] In the prior art, when the gas after engine supercharging enters the intercooler, the gas flow rate is fast, and due to the large number of fins inside the intercooler and uneven distribution, the flow of the gas between the fins is uneven, thereby affecting the cooling effect. Specifically, after the high-temperature and high-pressure gas after supercharging directly enters the intercooler, the high-speed flow characteristics cause uneven distribution of the gas between the fins, and the gas flow rate in some areas is too high, while the gas flow rate in other areas is too low. This uneven flow rate distribution can cause the cooling fins in some areas to not fully exert their cooling effect, thereby reducing the overall cooling efficiency.

[0003] Therefore, how to improve the flow uniformity of the gas in the intercooler to improve the cooling efficiency has become a technical problem to be solved at present. SUMMARY

[0004] The purpose of the utility model includes providing an intercooler, power system and car, which can ensure uniformity of intake air and thereby improve cooling efficiency.

[0005] The embodiments of the utility model can be implemented as follows:

[0006] Cooling chamber;

[0007] Intake chamber, the gas outlet of the intake chamber and the cooling chamber are communicated;

[0008] Partition, the partition is arranged in the intake chamber, and is used for separating the intake chamber into a plurality of intake channels, and the plurality of intake channels are used for respectively introducing gas and making the gas enter the cooling chamber for cooling.

[0009] Optionally, the two sides of the partition are a first side and a second side respectively, and the first side and the second side form a first intake channel and a second intake channel with the inner wall of the intake chamber respectively.

[0010] Optionally, the first intake channel and the second intake channel are arranged in up and down along the intake direction of the intake chamber.

[0011] Optionally, the cross-sectional area ratio of the first intake channel and the second intake channel is 1:1-1:3.

[0012] Optionally, the partition plate comprises a first section, a second section and a third section connected in sequence, the first section is parallel to the air inlet direction of the air inlet chamber, the third section is parallel to the air inlet direction of the cooling chamber, and the second section is an arc structure for guiding the gas on the first section to the third section.

[0013] Optionally, the partition plate is a curved surface structure, and a central angle corresponding to the partition plate is 3°-8°.

[0014] Optionally, the partition plate and the air inlet chamber are integrally formed.

[0015] Optionally, the cooling chamber comprises an outer shell and a heat dissipation fin, the heat dissipation fin is installed in the outer shell, and the outer shell is communicated with the air outlet of the air inlet chamber.

[0016] Optionally, the air inlet and the air outlet of the air inlet chamber are circular structures, and the diameter of the air inlet is smaller than that of the air outlet.

[0017] The utility model discloses still provide a kind of power system, including engine and intercooler, the air outlet chamber of the engine and the intercooler is connected.

[0018] The utility model discloses still provide a kind of car, including vehicle body and power system, the power system is installed in the vehicle body.

[0019] The utility model discloses an intercooler, power system and car have the beneficial effects that:

[0020] The intercooler comprises a cooling chamber, an air inlet chamber and a partition plate. The air outlet of the air inlet chamber is communicated with the cooling chamber. The partition plate is arranged in the air inlet chamber to divide the air inlet chamber into multiple air inlet channels. The multiple air inlet channels are used to respectively introduce gas and make the gas enter the cooling chamber for cooling. In use, the air outlet of the air inlet chamber is communicated with the cooling chamber. The air inlet chamber can introduce gas. The gas enters the cooling chamber for cooling. The partition plate arranged in the air inlet chamber divides the air inlet chamber into multiple air inlet channels. Each air inlet channel can introduce gas and make the gas enter the cooling chamber for cooling through the multiple air inlet channels. The multiple air inlet channels can disperse the gas to make the gas more uniformly enter the cooling chamber for cooling. The partition plate in the air inlet chamber can ensure the uniformity of air inlet, thereby improving the cooling efficiency.

[0021] The power system comprises an engine and an intercooler. The engine is connected with the air outlet chamber of the intercooler. The power system has all the functions of the intercooler.

[0022] The car comprises a vehicle body and a power system. The power system is installed in the vehicle body. The car has all the functions of the intercooler. BRIEF DESCRIPTION OF DRAWINGS

[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present application, the drawings needed to be used in the embodiments will be briefly introduced as follows. It should be understood that the following drawings only show some embodiments of the present application, and therefore should not be regarded as a limitation on the scope. For those skilled in the art, other related drawings can be obtained without creative labor on the basis of the drawings.

[0024] Figure 1 The structure schematic diagram of the intercooler under the first view is provided for the embodiment;

[0025] Figure 2 The structure schematic diagram of the intercooler under the second view is provided for the embodiment, wherein the structures of the first side and the second side of the partition plate are shown;

[0026] Figure 3 The structure schematic diagram of the intercooler under the second view is provided for the embodiment, wherein the structures of the first section, the second section and the third section of the partition plate are shown.

[0027] Icon: 10-cooling chamber; 11-outer shell; 12-radiating fin; 20-inlet chamber; 201-inlet; 202-outlet; 30-partition plate; 31-first section; 32-second section; 33-third section; 301-first side; 302-second side; 40-outlet chamber; 100-intercooler. DETAILED DESCRIPTION

[0028] In order to make the purpose, technical solutions and advantages of the embodiments of the present application more clear, the technical solutions in the embodiments of the present application will be described clearly and completely in combination with the drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all the embodiments. The components of the embodiments of the present application described and shown in the drawings herein can be arranged and designed in various different configurations.

[0029] Therefore, the following detailed description of the embodiments of the present application provided in the drawings is not intended to limit the scope of the claimed present application, but only represents selected embodiments of the present application. Based on the embodiments in the present application, all other embodiments obtained by those skilled in the art without creative labor are within the scope of the present application.

[0030] It should be noted that: similar reference numerals and letters represent similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined and explained in the subsequent drawings.

[0031] In the description of the utility model, it needs to be explained that if the terms "upper", "lower", "inner", "outer" and the like indicate the orientation or positional relationship shown in the drawings, or the orientation or positional relationship commonly used when the utility model product is used, it is only for the convenience of describing the utility model and simplifying the description, and it does not indicate or imply that the device or element indicated must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.

[0032] In addition, if the terms "first", "second" and the like are used only to distinguish the description, and cannot be understood as indicating or implying relative importance.

[0033] It should be noted that the features in the embodiments of the utility model can be combined with each other without conflict.

[0034] In the related art, when the gas pressurized by the engine enters the intercooler, the gas flow rate is fast, and due to the large number of fins inside the intercooler and the uneven distribution, the flow of the gas between the fins is uneven, thereby affecting the cooling effect. Specifically, after the high-temperature and high-pressure gas pressurized directly enters the intercooler, its high-speed flow characteristic causes uneven distribution of the gas between the fins, and the gas flow rate in some areas is too high, while the gas flow rate in other areas is too low. This uneven flow rate distribution can cause the cooling fins in some areas to not fully exert their cooling effect, thereby reducing the overall cooling efficiency.

[0035] Therefore, how to improve the flow uniformity of the gas in the intercooler to improve the cooling efficiency has become a technical problem to be solved at present.

[0036] To solve the above problems, the utility model provides an intercooler 100 which can ensure uniformity of the intake air, thereby improving the cooling efficiency, and thus can improve the problem of non-uniform intake of the gas in the intercooler 100.

[0037] The utility model also provides an automobile, which comprises a vehicle body and a power system, the power system is installed on the vehicle body and used to provide power to the vehicle body. Specifically, the power system comprises an engine and an intercooler 100, the gas outlet chamber 40 of the intercooler 100 is connected with the engine of the power system, the intercooler 100 is used to cool the gas and deliver the cooled gas to the inside of the engine, thereby reducing the thermal load of the engine and improving the power of the engine.

[0038] Understandably, the power system further comprises a transmission system, a fuel supply system, an exhaust system and an electrical system, the engine, the intercooler 100, the transmission system, the fuel supply system, the exhaust system and the electrical system work together.

[0039] The overall structure, working principle and technical effects of the intercooler 100 are described in detail below through embodiments and in combination with the drawings.

[0040] It can be understood that the intercooler 100 is a device for reducing the temperature of air entering the engine cylinder. It is mainly used in a turbocharged or mechanically supercharged internal combustion engine system to improve the intake efficiency and engine performance. The intercooler 100 increases the intake density by reducing the intake temperature, thereby improving the output power and combustion efficiency of the engine.

[0041] The intercooler 100 provided in the embodiment is mainly applied to the power system of an automobile. In other embodiments, the intercooler 100 can also be applied to the power system of a motorcycle or a ship, etc. to enhance the power output, which is not specifically limited here.

[0042] Please refer to Figures 1-3 The intercooler 100 includes a cooling chamber 10, an intake chamber 20, a partition plate 30 and an outlet chamber 40. The outlet 202 of the intake chamber 20 is communicated with the cooling chamber 10. The partition plate 30 is arranged in the intake chamber 20 and is used to separate the intake chamber 20 into a plurality of intake channels. The plurality of intake channels are used to respectively pass in gas and make the gas enter the cooling chamber 10 for cooling. The outlet chamber 40 is communicated with the cooling chamber 10 and is connected with the engine, and is used to pass in the cooled gas and make the cooled gas enter the engine.

[0043] In the embodiment, the cooling chamber 10 includes an outer shell 11 and a heat dissipation fin 12. The heat dissipation fin 12 is installed in the outer shell 11. The outer shell 11 is communicated with the outlet 202 of the intake chamber 20. The inlet and outlet of the heat dissipation fin 12 are respectively communicated with the intake chamber 20 and the outlet chamber 40. After the gas in the intake chamber 20 enters the heat dissipation fin 12, the heat dissipation fin 12 takes away the heat in the gas by increasing the surface area in contact with the air, so as to achieve the purpose of cooling the gas. The cooled gas is passed into the outlet chamber 40 and finally enters the engine.

[0044] It can be understood that the heat dissipation fin 12 has a plurality of fins. Adjacent two fins form a heat dissipation channel therebetween, so as to Figure 2The relative positions in the drawings are described, and the plurality of fins are arranged in sequence in the up-down direction. In the prior art, when the intercooler is used, the gas entering the air inlet chamber is easy to concentrate on the lower side of the air inlet chamber, resulting in that a large amount of gas is concentrated in the heat dissipation channels on the lower side of the heat dissipation fins, and the gas in the heat dissipation channels on the upper side of the heat dissipation fins is less, thereby causing the gas in the whole heat dissipation fins to be unevenly distributed, the gas on the lower side of the heat dissipation fins cannot be completely cooled, and the overall cooling efficiency is reduced. In order to solve this technical problem, the intercooler 100 provided in the embodiment is used, and a baffle 30 is arranged in the air inlet chamber 20. The baffle 30 divides the inside of the air inlet chamber 20 into a plurality of air inlet channels. Each air inlet channel can pass the gas and make the gas enter the cooling chamber 10 for cooling through the plurality of air inlet channels. The plurality of air inlet channels can disperse the gas, so that the gas enters the cooling chamber 10 for cooling more uniformly. The baffle 30 in the air inlet chamber 20 can ensure the air inlet uniformity, thereby improving the cooling efficiency.

[0045] It should be noted that the two sides of the baffle 30 are a first side 301 and a second side 302, respectively. The first side 301 and the second side 302 form a first air inlet channel and a second air inlet channel with the inner wall of the air inlet chamber 20, respectively. The first air inlet channel and the second air inlet channel can shunt the gas in the air inlet chamber 20, avoid the gas from concentrating on the lower side of the air inlet chamber 20, the gas in the first air inlet channel can enter the lower side of the cooling chamber 10 for cooling, and the gas in the second air inlet channel can enter the upper side of the cooling chamber 10 for cooling, thereby ensuring the air inlet uniformity and improving the cooling efficiency.

[0046] Please refer to Figure 2 , the first air inlet channel and the second air inlet channel are arranged in sequence in the air inlet direction of the air inlet chamber 20.

[0047] In the embodiment, the cross-sectional area ratio of the first air inlet channel and the second air inlet channel is 1:1-1:3. Specifically, the cross-sectional area ratio of the first air inlet channel and the second air inlet channel is 1:2. In other embodiments, the cross-sectional area ratio of the first air inlet channel and the second air inlet channel can also be 1:1 or 1:3, which is not limited here.

[0048] Please refer to Figure 3 , the baffle 30 includes a first segment 31, a second segment 32 and a third segment 33 connected in sequence. The arrangement direction of the first segment 31 is parallel to the air inlet direction of the air inlet chamber 20, and the arrangement direction of the third segment 33 is parallel to the air inlet direction of the cooling chamber 10. The second segment 32 is an arc structure for guiding the gas on the first segment 31 to the third segment 33.

[0049] With Figure 3The relative position relationship in the figure is described as follows: the air inlet direction of the air inlet chamber 20 is the up-down direction, the air outlet direction of the air inlet chamber 20 is the front-rear direction, the first section 31 is arranged along the up-down direction, the first section 31 divides the air inlet 201 of the air inlet chamber 20 into two parts, the second section 32 can guide the gas entering the second air inlet channel to flow towards the third section 33, the third section 33 is arranged along the front-rear direction, and can guide the gas to enter the upper side of the cooling chamber 10, thereby increasing the amount of gas entering the upper side of the cooling chamber 10, and making the gas entering the upper side and the lower side of the cooling chamber 10 more uniform.

[0050] In order to change the flow direction of the gas in the air inlet chamber 20, the partition plate 30 is a curved surface structure, and the central angle corresponding to the partition plate 30 is 3°-8°. Specifically, the central angle corresponding to the partition plate 30 is 5°. In other embodiments, the central angle corresponding to the partition plate 30 can also be 3°, 6° or 8°, which is not limited here.

[0051] It also needs to be explained that in the prior art, after the gas enters the air inlet chamber, it will be concentrated in the lower side of the air inlet chamber, and the flow rate of the gas in the lower side of the air inlet chamber is faster than that in the upper side of the air inlet chamber. In order to keep the flow rate of the gas in the air inlet chamber uniform, the partition plate 30 in the embodiment is a curved surface structure. When the gas flows in the first air inlet channel, the gas flows along the first side 301 of the partition plate 30, the first side 301 of the partition plate 30 is expanded, and the flow rate of the gas can be reduced; when the gas flows in the second air inlet channel, the gas flows along the second side 302 of the partition plate 30, the second side 302 of the partition plate 30 is compressed, and the flow rate of the gas can be increased. Therefore, the arrangement of the partition plate 30 can reduce the flow rate of the gas in the first air inlet channel and increase the flow rate of the gas in the second air inlet channel, thereby ensuring that the flow rates of the gases in the first air inlet channel and the second air inlet channel are consistent, and further ensuring the cooling efficiency.

[0052] In the embodiment, the partition plate 30 and the air inlet chamber 20 are integrally formed. In other embodiments, the partition plate 30 can also be welded with the inside of the air inlet chamber 20, which is not limited here.

[0053] It can be understood that the air inlet 201 and the air outlet 202 of the air inlet chamber 20 are both circular structures, and the diameter of the air inlet 201 is smaller than that of the air outlet 202.

[0054] In summary, the intercooler 100, the power system and the automobile provided by the embodiment of the present application, the intercooler 100 comprises a cooling chamber 10, an air inlet chamber 20 and a partition plate 30, the air outlet 202 of the air inlet chamber 20 is communicated with the cooling chamber 10, the partition plate 30 is arranged in the air inlet chamber 20 and is used for separating the air inlet chamber 20 into multiple air inlet channels, and the multiple air inlet channels are used for respectively introducing gas and making the gas enter the cooling chamber 10 to be cooled. In use, the air outlet 202 of the air inlet chamber 20 is communicated with the cooling chamber 10, the air inlet chamber 20 can introduce gas, the gas enters the cooling chamber 10 to be cooled; the partition plate 30 arranged in the air inlet chamber 20 separates the air inlet chamber 20 into multiple air inlet channels, each air inlet channel can introduce gas and make the gas enter the cooling chamber 10 to be cooled via the multiple air inlet channels, the multiple air inlet channels can disperse the gas, so that the gas more uniformly enters the cooling chamber 10 to be cooled, and the partition plate 30 in the air inlet chamber 20 can ensure the air inlet uniformity, thereby improving the cooling efficiency.

[0055] The above is only a specific implementation manner of the present application, but the protection scope of the present application is not limited to this, any skilled person in the art can easily think of changes or replacements within the technical range disclosed by the present application, which should be covered in the protection scope of the present application.

Claims

1. An intercooler, characterized in that, include: Cooling chamber (10); An air intake chamber (20) is provided, the air outlet (202) of which is connected to the cooling chamber (10); A partition (30) is disposed in the air intake chamber (20) to divide the interior of the air intake chamber (20) into multiple air intake channels, which are used to allow gas to enter the cooling chamber (10) for cooling.

2. The intercooler of claim 1, wherein, The two sides of the partition (30) are a first side (301) and a second side (302), respectively. The first side (301) and the second side (302) form a first air intake channel and a second air intake channel with the inner wall of the air intake chamber (20), respectively.

3. The intercooler of claim 2, wherein, The first air intake channel and the second air intake channel are arranged vertically along the air intake direction of the air intake chamber (20).

4. The intercooler of claim 2, wherein, The cross-sectional area ratio of the first air intake channel and the second air intake channel is 1:1 to 1:

3.

5. The intercooler of claim 1, wherein, The partition (30) includes a first section (31), a second section (32), and a third section (33) connected in sequence. The first section (31) is arranged in a direction parallel to the air intake direction of the air intake chamber (20), and the third section (33) is arranged in a direction parallel to the air intake direction of the cooling chamber (10). The second section (32) has an arc-shaped structure and is used to guide the gas on the first section (31) to the third section (33).

6. The intercooler of claim 1, wherein, The partition (30) has a curved surface structure, and the central angle of the partition (30) is 3°-8°.

7. The intercooler of claim 1, wherein, The partition (30) and the air intake chamber (20) are integrally formed.

8. The intercooler of claim 1, wherein, The cooling chamber (10) includes a shell (11) and heat dissipation fins (12). The heat dissipation fins (12) are installed inside the shell (11). The shell (11) is connected to the air outlet (202) of the air inlet chamber (20).

9. The intercooler of claim 1, wherein, The air inlet (201) and air outlet (202) of the air inlet chamber (20) are both circular structures, and the diameter of the air inlet (201) is smaller than the diameter of the air outlet (202).

10. A power system characterized by, Includes an engine and an intercooler as described in any one of claims 1-9, wherein the engine and the outlet chamber (40) of the intercooler (100) are connected.

11. An automobile characterized by comprising: It includes a vehicle body and the power system as described in claim 10, wherein the power system is mounted on the vehicle body.