High-temperature-resistant corrosion-resistant high-load-bearing sizing block

By designing a high-temperature and corrosion-resistant, high-load-bearing pad, using an isosceles trapezoidal and cuboid structure, setting grooves and protrusions, and coating with polytetrafluoroethylene paint, the problems of low heat dissipation efficiency and poor corrosion resistance of existing pads are solved, achieving efficient heat dissipation and improved durability.

CN223610591UActive Publication Date: 2025-11-28XINGHUA JIANDA CASTING CO LTD
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Patent Information

Application Number
CN202422860910.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-22
Publication Date
2025-11-28
Estimated Expiration
2034-11-22

AI Technical Summary

Technical Problem

Existing heat dissipation pads have poor heat dissipation efficiency, which affects the strength and stability of cast steel parts, and they are prone to corrosion and deformation due to high temperatures, thus affecting their service life.

Method used

The high-temperature and corrosion-resistant, high-load-bearing pad is designed with an isosceles trapezoidal and cuboid structure, with grooves and protrusions to increase heat dissipation area and strength, and is coated with polytetrafluoroethylene coating on the outside to improve corrosion resistance.

Benefits of technology

It improves heat dissipation efficiency, enhances the stability and durability of the pad, prevents high-temperature corrosion, and extends service life.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a high-temperature-resistant corrosion-resistant high-load-bearing sizing block which comprises a sizing block body, and the sizing block body comprises an isosceles trapezoid sizing block body and a cuboid sizing block body. Grooves with different sizes are formed in the left end surface and the right end surface of the isosceles trapezoid sizing block; the number of the grooves is at least one. Square protrusions are arranged on the two sides of the upper end face of the isosceles trapezoid sizing block. The length of the cuboid sizing block is equal to that of the lower edge of the isosceles trapezoid sizing block; a high-temperature-resistant and corrosion-resistant coating is arranged on the outer side of the whole sizing block. On one hand, the grooves with different sizes are formed in the left end face and the right end face of the sizing block, the contact area with air is increased, the strength and the stability of the two side faces of the sizing block are improved, and the heat dissipation efficiency can be improved; on the other hand, the isosceles trapezoid and the cuboid bottom surface can provide a relatively large supporting surface, so that the gravity can be dispersed, and the pressure per unit area can be reduced; and finally, the whole sizing block is provided with the high-temperature-resistant and corrosion-resistant coating, so that the corrosion resistance and the high-temperature resistance of the sizing block are improved.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of pad iron, and specifically relates to high-temperature-resistant and corrosion-resistant high-load-bearing pad iron. BACKGROUND

[0002] Large cast steel parts are strictly required for process equipment and belong to technology and capital intensive products. In order to achieve the performance, the large forgings must be heat treated such as normalizing, tempering and annealing after forging. After heat treatment, it needs to be cooled, but the temperature is too high, and it needs to be placed on the pad iron for cooling. The pad iron in the prior art is mostly forged from waste steel, which is usually solid rectangular, and has poor heat dissipation efficiency, cannot make the cast steel part quickly dissipate heat, affects the overall strength of the cast part, and the high temperature of the cast steel part easily deforms the rectangular pad iron, affecting its supporting degree and stability. SUMMARY

[0003] The utility model discloses a high-temperature-resistant and corrosion-resistant high-load-bearing pad iron to solve the problems in the prior art.

[0004] To achieve the above object, the utility model adopts the following technical scheme: high-temperature-resistant and corrosion-resistant high-load-bearing pad iron, including pad iron, its characterized in that: the pad iron includes isosceles trapezoidal pad iron and cuboid pad iron;The left and right two end surfaces of the isosceles trapezoidal pad iron are provided with grooves;Two sides of the upper end surface of the isosceles trapezoidal pad iron are provided with square protrusions.

[0005] Preferably, the grooves are one or more, and the sizes are different, and the corners are arc-shaped.

[0006] Preferably, the square protrusion is an inwardly curved curved surface with an arc on one side perpendicular to the upper end surface of the isosceles trapezoidal pad iron.

[0007] Preferably, the length of the square protrusion is equal to the upper side length of the isosceles trapezoidal pad iron.

[0008] Preferably, the length of the cuboid pad iron is equal to the lower side length of the isosceles trapezoidal pad iron.

[0009] Preferably, the pad iron is provided with a high-temperature-resistant and corrosion-resistant coating on the outer side, and the high-temperature-resistant and corrosion-resistant coating is a polytetrafluoroethylene coating layer.

[0010] This invention increases the contact area with air by setting grooves of different sizes on both ends of the shim, which not only increases the strength and stability of the two sides of the shim 100, but also improves heat dissipation efficiency. On the other hand, the isosceles trapezoidal and cuboid bases provide a relatively large support surface, which helps to distribute gravity and reduce pressure per unit area. Finally, the entire shim is coated with a high-temperature and corrosion-resistant coating, which improves the corrosion resistance and high-temperature resistance of the shim and prevents the coating from being damaged due to excessive temperature of the cast steel parts, thus affecting the service life of the shim. Attached Figure Description

[0011] Figure 1 This is a schematic diagram of the structure of the first embodiment of the present invention.

[0012] Figure 2 This is a cross-sectional view of the first embodiment of the present invention.

[0013] Figure 3 This is a schematic diagram of the structure of the second embodiment of the present invention.

[0014] Figure 4 This is a cross-sectional view of the second embodiment of the present invention.

[0015] Labeling explanation: 100—shim; 200—isosceles trapezoidal shim; 300—rectangular shim; 400—square protrusion; 210—groove; 220—shim block; 230—first through hole; 310—second through hole. Detailed Implementation

[0016] To enable those skilled in the art to better understand the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings.

[0017] Example 1

[0018] like Figure 1 , Figure 2 As shown, this utility model provides a high-temperature and corrosion-resistant high-load-bearing pad, including a pad 100, wherein the pad 100 includes an isosceles trapezoidal pad 200 and a cuboid pad 300; the isosceles trapezoidal pad 200 has grooves 210 on its left and right end faces; and square protrusions 400 are provided on both sides of the upper end face of the isosceles trapezoidal pad 200.

[0019] Preferably, there is at least one groove 210, which increases the heat dissipation surface area of ​​the left and right end faces of the pad 100, thereby improving the heat dissipation efficiency; the grooves 210 are of different sizes, which not only increases the strength and stability of the two sides of the pad 100, but also improves the heat dissipation efficiency; the rounded corners can effectively disperse stress and improve the overall strength and durability of the pad 100.

[0020] Preferably, the square protrusion 400 is an inwardly curved surface with an arc on the side perpendicular to the upper end surface of the isosceles trapezoidal pad iron 200, which can make the upper end surface of the pad iron 100 more uniform in stress, reduce the local high stress area, and thus prolong the service life of the pad iron 100.

[0021] Preferably, the length of the square protrusion 400 is equal to the length of the upper side of the isosceles trapezoidal pad iron 200, which prevents the square protrusion 400 from being too small to reduce stress or too large to cause the pad iron 100 to be heavier at the top and lighter at the bottom, affecting the overall stability.

[0022] Preferably, the length of the cuboid pad iron 300 is equal to the length of the lower side of the isosceles trapezoidal pad iron 200, which makes the bottom structure of the pad iron 100 more stable and thus improves the overall stability.

[0023] Preferably, the pad iron 100 has a high-temperature and corrosion-resistant coating on the entire outer side, and the high-temperature and corrosion-resistant coating is a polytetrafluoroethylene coating layer. The polytetrafluoroethylene coating layer is obtained by coating polytetrafluoroethylene paint on the entire outer side of the pad iron 100. Because polytetrafluoroethylene paint has excellent corrosion resistance and high temperature resistance, a high-temperature and corrosion-resistant coating is obtained on the entire outer side of the pad iron 100.

[0024] Example Two

[0025] As shown in Figure 3 , Figure 4 the present embodiment further comprises the following technical solutions based on example one: the isosceles trapezoidal pad iron 200 has first through holes 230 of the same diameter uniformly arranged at the middle position of the upper end surface; the cuboid pad iron 300 has second through holes 310 of the same diameter uniformly arranged, corresponding to the positions of the first through holes 230; the first through holes 230 and the second through holes 310 are of the same diameter and are in communication inside the pad iron 100; there is at least one of the first through holes 230 and the second through holes 310, and the number of through holes affects the number of heat conduction paths. The more through holes there are, the more heat can be absorbed and dispersed, and the higher the heat dissipation efficiency.

[0026] Preferably, the first through holes 230 are provided with spacers 220, and the length of the spacers 220 is consistent with the width of the upper end surface of the pad iron 100, and the width is less than the distance between the two first through holes 230. The size of the spacers 220 determines the size of the contact area. The larger the contact area, the more load can be distributed, which can reduce local stress concentration and thus improve the overall load-bearing capacity of the pad iron 100.

[0027] Preferably, the cushion block 220 can support the cast steel part, so that a gap is formed between the cast steel part and the cushion iron 100, and then the first through hole 230 and the second through hole 310 form a convection heat exchange. When the air flows, the heat on the surface of the cast steel part and the cushion iron 100 can be taken away, so as to reduce the temperature of the two.

[0028] The above only describes the preferred embodiments of the present application and is not intended to limit the present application. Those skilled in the art can make various modifications and changes to the present application. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application shall be included in the protection scope of the present application.

Claims

1. A high-temperature-resistant, corrosion-resistant and high-load-bearing pad iron, comprising a pad iron (100), the pad iron (100) comprising an isosceles trapezoidal pad iron (200) and a cuboid pad iron (300); the isosceles trapezoidal pad iron (200) is provided with a groove (210) at the left and right end faces; the upper end face of the isosceles trapezoidal pad iron (200) is provided with a square protrusion (400) on both sides, characterized in that: The middle position of the upper end surface of the isosceles trapezoidal pad iron (200) is uniformly provided with first through holes (230) with the same diameter; the cuboid pad iron (300) is uniformly provided with second through holes (310) with the same diameter, corresponding to the positions of the first through holes (230); the first through holes (230) and the second through holes (310) have the same diameter and are in communication inside the pad iron (100). ​ 2. The high temperature resistant, corrosion resistant, high load bearing gasket of claim 1, wherein: The recesses (210) are one or at least one, and have different sizes, and the corners are arc-shaped.

3. The high temperature and corrosion resistant high load bearing pad iron of claim 1, wherein: The square protrusion (400) is an inwardly curved curved surface with an arc on one side perpendicular to the upper end surface of the isosceles trapezoidal pad iron (200).

4. The high temperature and corrosion resistant high load bearing pad iron of claim 1, wherein: The length of the square protrusion (400) is equal to the upper side length of the isosceles trapezoidal pad iron (200).

5. The high-temperature resistant and corrosion-resistant high-load-bearing pad as described in claim 1, characterized in that: The length of the cuboid pad iron (300) is equal to the lower side length of the isosceles trapezoidal pad iron (200).

6. The high temperature and corrosion resistant high load bearing pad as claimed in claim 1, wherein: The first through holes (230) are provided with spacers (220) therebetween.

7. The high temperature and corrosion resistant high load bearing gasket of claim 1, wherein: The pad iron (100) is provided with a high-temperature-resistant and corrosion-resistant coating on the outside, and further, the high-temperature-resistant and corrosion-resistant coating is a polytetrafluoroethylene coating layer.