Parallel detection device
By combining a laser, a nano-resistive layer, a photosensitive film, and a processor, high-precision and easy-to-operate parallel detection is achieved, solving the problems of low accuracy and low efficiency in detecting plane parallelism in existing technologies.
Patent Information
- Application Number
- CN202423264690.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-29
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-29
AI Technical Summary
Existing methods for detecting whether two planes are parallel are inaccurate, inefficient, and complex to operate, relying on manual judgment and resulting in large errors.
A laser emits laser beams, which are combined with a nano-resistive layer and a photosensitive film to identify the position of the light spot. The processor analyzes and adjusts the angle deflection of the detection plate, and the driver drives the height adjustment component to achieve parallel adjustment.
It achieves high-precision and easy-to-operate parallel inspection, improves inspection efficiency, reduces human error, and simplifies the operation process.
Smart Images

Figure CN223610806U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to optical technology field especially relates to a parallel detection device. BACKGROUND
[0002] In the research and manufacturing process of optical communication and other fields, it is often required to keep the parallelism or coplanarity between two or more than two planes, and then ensure that the light in the optical system travels along the pre-designed optical path.
[0003] The existing detection method is to install a more accurate slide rail between the two parallel planes, and then observe or detect the distance from the corresponding position of the first plane to the second plane, and if the distance is equal, it is judged as parallel. Alternatively, a horizontal laser line emitted by a laser level is used, the horizontal laser line is first made to coincide with the first plane to be detected, and then the laser level is moved to the position of the second plane, and the parallel relationship of multiple planes is adjusted or judged accordingly. Alternatively, through the limiting relationship of the machined parts, the interchangeable structural parts with corresponding limiting relationship are assembled, and then the planes with parallel requirements are assembled on the interchangeable structural parts to meet the approximate parallel relationship. The operation requires a high level of skill, and has the problems of large error and low efficiency. UTILITY MODEL CONTENT
[0004] In view of the problems in the prior art, the utility model provides a parallel detection device, which has the advantages of easy operation, high precision, high efficiency, small size and portability.
[0005] The technical scheme of the utility model is as follows:
[0006] A parallel detection device comprises:
[0007] A laser is used to emit a laser light;
[0008] A detection plate is provided with a nano-resistance layer and a photosensitive film in sequence, the laser is fixedly connected to the center position of the detection plate, the laser light is perpendicular to the detection plate, and the nano-resistance layer and the photosensitive film can identify the light point position of the laser light projected on the detection plate;
[0009] An adjusting assembly comprises an outer ring frame, an inner ring plate and a plurality of height adjusting pieces, the inner ring plate is fixed to the inner wall of the outer ring frame and is perpendicular to the inner wall of the outer ring frame, the inner ring plate has a plurality of circumferentially distributed small holes, one end of the height adjusting piece penetrates through the small hole and abuts against the detection plate, the detection plate is parallel to the inner ring plate and in contact with the inner wall of the outer ring frame;
[0010] A processor is electrically connected to the nano-resistance layer, and the processor is configured to receive the light point position detected by the nano-resistance layer, determine the angle deflection amount of the detection plate by analyzing the distance between the light point position and the exit point position of the laser and the distance between the exit point of the laser and the detected piece.
[0011] The driver is electrically connected with the height adjusting member and the processor, and is used for driving the height adjusting member to perform angular deflection on the detection plate.
[0012] As a preferred technical solution, the laser exit point position coincides with the center point of the detection plate.
[0013] As a preferred technical solution, the inner ring plate is fixed at a position of 1 / 2 of the height of the inner wall of the outer ring frame.
[0014] As a preferred technical solution, the heights of the plurality of height adjusting members are the same, and the sizes of the plurality of small holes are the same or different.
[0015] As a preferred technical solution, the small hole is a threaded hole, and the height adjusting member is a screw rod matched with the threaded hole.
[0016] As a preferred technical solution, the device further comprises a shell having a first space and a second space, a partition plate is arranged between the first space and the second space, and a through hole is arranged at a middle position of the partition plate, and the size of the through hole is greater than or equal to the size of the laser.
[0017] As a preferred technical solution, the outer ring frame is fixed on the partition plate by bolts, or is glued, or is welded.
[0018] As a preferred technical solution, the detection plate is located in the second space, and the laser passes through the through hole to enter the first space.
[0019] As a preferred technical solution, the detection plate and the outer ring frame are circular, and the inner ring plate is also circular.
[0020] As a preferred technical solution, the device further comprises a display screen, a power supply device, and an instrument panel, the power supply device is electrically connected with the display screen and the driver, and the display screen is located in the first space; the instrument panel is electrically connected with the power supply device, and the instrument panel is arranged on the outer surface of the shell.
[0021] The technical scheme adopted by the utility model reaches the beneficial effects:
[0022] The parallel detection device provided in the embodiment mainly comprises a laser, a detection plate, an adjusting assembly, a processor, and a driver, the laser is located at the center position of the detection plate, the laser light emitted by the laser is perpendicular to the surface of the detection plate, and the laser is fixedly connected with the detection plate, a nanometer resistance layer and a photosensitive film are sequentially arranged on the surface of the detection plate, the two cooperate to receive and identify the specific light point position, the angular deflection amount of the detection plate is obtained through processing and analysis of the processor, and then the driver is started to perform angular deflection on the detection plate, so that the detection plate obtains the specific position and posture of the detected piece at this time, and a plurality of parallel planes having the same position and posture as the detected piece can be obtained based on the detection plate at this time, and the device has the advantages of easy operation, high precision, and high efficiency. Attached Figure Description
[0023] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below, forming part of this utility model. The illustrative embodiments of this utility model and their descriptions explain this utility model and do not constitute an improper limitation of this utility model. In the accompanying drawings:
[0024] Fig. 1 This is a schematic diagram of the parallel detection device disclosed in this embodiment;
[0025] Fig. 2 This is a schematic diagram of the parallel detection device disclosed in this embodiment.
[0026] Explanation of reference numerals in the attached figures:
[0027] Parallel detection device 10; laser 11; detection plate 12; outer ring frame 13; inner ring plate 14; height adjustment component 15; driver 16; power supply device 17; power switch 18; display screen 19; instrument panel 20; housing 21; bolt 22; lead wire 23; stepper motor 24. Detailed Implementation
[0028] To make the objectives, technical solutions, and advantages of this utility model clearer, the technical solutions of this utility model will be clearly and completely described below in conjunction with specific embodiments and corresponding drawings. In the description of this utility model, it should be noted that the term "or" is generally used to include the meaning of "and / or," unless otherwise expressly stated otherwise.
[0029] In the description of this utility model, it should be understood that terms such as "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, terms such as "connected" and "linked" should be interpreted broadly. For example, it can refer to a fixed connection, a detachable connection, or an integral connection; it can refer to a mechanical connection or an electrical connection; it can refer to a direct connection or an indirect connection through a medium. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.
[0030] In addition, those skilled in the art should understand that in the disclosure of the utility model, the orientation or positional relationship indicated by the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is based on the orientation or positional relationship shown in the drawings, which is only for the convenience of describing the utility model and simplifying the description, and does not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, therefore the above terms cannot be understood as a limitation on the utility model.
[0031] Obviously, the described embodiments are only part of the embodiments of the utility model, not all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor belong to the scope of protection of the utility model.
[0032] Embodiments
[0033] Based on the existing parallel adjustment mode and equipment, there are problems of poor precision and low efficiency, according to Figs. 1-2 The embodiment provides a parallel detection device 10, which comprises:
[0034] A laser 11 is used to emit laser light;
[0035] A detection plate 12 is sequentially provided with a nano-resistance layer and a photosensitive film, the detection plate 12 is fixedly connected with the laser 11 at a central position, and the laser light is perpendicular to the detection plate 12, and the nano-resistance layer and the photosensitive film can identify the light spot position of the laser light projected on the detection plate 12;
[0036] An adjusting assembly comprises at least an outer ring frame 13, an inner ring plate 14 and a plurality of height adjusting pieces 15, the inner ring plate 14 is fixed to the inner wall of the outer ring frame 13 and is perpendicular to the inner wall of the outer ring frame 13, the inner ring plate 14 has a plurality of circumferentially distributed small holes, one end of the height adjusting piece 15 penetrates through the small hole and abuts against the detection plate 12, the detection plate 12 is parallel to the inner ring plate 14 and is in contact with the inner wall of the outer ring frame 13;
[0037] A processor is electrically connected with the nano-resistance layer, and the processor is configured to receive the light spot position detected by the nano-resistance layer, determine the angle deflection amount of the detection plate 12 by analyzing the distance between the light spot position and the exit point position of the laser 11 and the distance between the laser 11 and the surface to be detected.
[0038] A driver 16 is electrically connected with the height adjusting piece 15 and the processor, and is used to drive the height adjusting piece 15 to perform angle deflection on the detection plate 12.
[0039] The parallel detection device 10 provided by the embodiment mainly comprises a laser 11, a detection plate 12, an adjusting assembly, a processor and a driver 16. The laser 11 is located at the center of the detection plate 12. The laser light emitted by the laser 11 is perpendicular to the surface of the detection plate 12. The laser 11 is fixedly connected with the detection plate 12. The surface of the detection plate 12 is sequentially provided with a nanometer resistance layer and a photosensitive film. The two can cooperate to receive and identify the specific light point position. The angle deflection amount of the detection plate 12 is obtained through the processing and analysis of the processor, and then the driver 16 is started to perform angle deflection on the detection plate 12. At this time, the detection plate 12 obtains the specific position and posture of the detected part. Based on the detection plate 12 at this time, a plurality of parallel planes with the same position and posture as the detected part can be obtained. The device has the advantages of easy operation, high precision, high efficiency, small size, convenient carrying and the like.
[0040] The laser 11 is used to emit a beam of detection laser light. The optical signal is not limited to coming from a fiber collimator, but can come from other collimated beams, such as a helium-neon laser 11. The laser 11 is arranged at the center of the detection plate 12. The laser 11 and the detection plate 12 can be fixedly connected as a whole by gluing or welding. Preferably, the emission point of the laser 11 coincides with the center point of the detection plate 12. Fixing the two as a whole helps accurate positioning and reduces detection errors. One surface of the detection plate 12 is sequentially provided with a nanometer resistance layer and a photosensitive film, that is, a layer of photosensitive film is arranged on the nanometer resistance layer. The photosensitive film captures the light information and converts it into an electrical signal to be transmitted to the nanometer resistance layer. The nanometer resistance layer can be regarded as a network array arranged by countless nanometer resistors, as a signal transmission network, to receive the specific position signal of the light point and then transmit it to the processor to accurately determine the specific position of the point laser light source, which is efficient and accurate.
[0041] Further, according to Fig. 2, the adjusting assembly mainly comprises an outer ring frame 13, an inner ring plate 14 and a plurality of height adjusting pieces 15, the inner wall of the outer ring frame 13 is fixedly connected with the inner ring plate 14, a plurality of small holes are distributed on the inner ring plate 14 in the circumferential direction, it can be understood that a plurality of small holes are arranged on the inner ring plate 14, the plurality of small holes are arranged at equal intervals and uniformly, preferably, the plurality of small holes are closely and uniformly arranged, so as to improve the adjusting precision; the height adjusting piece 15 is a columnar body, such as a cylinder, a triangular prism or the like, preferably, the columnar body shape of the height adjusting piece 15 is consistent with the shape of the small hole, for example, the plurality of small holes are circular holes, and the plurality of height adjusting pieces 15 are cylindrical bodies; preferably, the heights of the plurality of height adjusting pieces 15 are the same, the sizes of the plurality of small holes are the same or different, the height of the height adjusting piece 15 needs to be greater than the thickness of the inner ring plate 14, so that the height adjusting piece 15 can pass through the small hole, in the embodiment, the shape of the height adjusting piece 15 and the small hole is not limited, and the height of the height adjusting piece 15 needs to be the same, and the height of each height adjusting piece 15 is also the same after passing through the small hole, so that the detection plate 12 can be kept in a parallel state after being placed on the top of the plurality of height adjusting pieces 15, which is more convenient for subsequent adjusting operation.
[0042] Further, see Fig. 2 A clamping block or other limiting structure can be arranged at a relative position of the inner wall of each small hole, which needs to be matched with the height adjusting piece 15, so as to fix the height adjusting piece 15, for example, a plurality of limiting blocks are sequentially arranged in the longitudinal direction of the inner wall of the plurality of small holes, the plurality of limiting blocks are arranged at equal intervals, and a plurality of clamping grooves are arranged in the longitudinal direction of the columnar wall of the height adjusting piece 15, the position of the height adjusting piece 15 is fixed based on the clamping block and the clamping groove when the height adjusting piece 15 is moved, preferably, each small hole is a threaded hole, and the height adjusting piece 15 is a screw rod matched with the threaded hole, which is simple and easy to operate and has high efficiency.
[0043] Further, see Fig. 2 The inner ring plate 14 is fixed to the position of 1 / 2 of the height of the inner wall of the outer ring frame 13, and the height of the height adjusting piece 15 is preferably less than the height of the outer ring frame 13, each height adjusting piece 15 can be a stepping motor 24 independently controlled to rise and fall by a processor, and is respectively connected to a driver 16 through a lead wire 23, in this way, the adjusting space is not limited, and other components are not interfered, so as to improve the adjusting efficiency.
[0044] Further, the processor is electrically connected with the nanoresistance layer and the laser 11, and can be electrically connected by the lead 23. The processor is configured to receive the light point position detected by the nanoresistance layer and the distance between the laser light source and the piece to be detected. The distance between the light point position and the exit point position of the laser 11 and the distance between the exit point of the laser 11 and the piece to be detected are analyzed to determine the angle deflection amount of the detection plate 12. It can be understood that the processor is programmed to perform corresponding adjustment actions according to the specific operation of the device. The algorithm is mainly used to complete the programming of parallel adjustment. The specific algorithm can be set by a person skilled in the art, and will not be specifically introduced here.
[0045] See Fig. 2 The device also includes a display screen 19, a power supply device 17, and an instrument panel 20. The power supply is electrically connected with the display screen 19 and the driver 16, and can be electrically connected by the lead 23. The display screen 19 is used to realize the input and prompt interface of human-computer interaction, so that the device is more intelligent. The instrument panel 20 is used to protect the internal components, and has a switch-on / off key 18 and a display screen 19 connected thereto. The switch-on / off key 18 is used to realize the operation of starting and shutting down.
[0046] Further, see Figs. 1-2 In order to protect the integrity of the above-mentioned components, preferably, a shell 21 is further included. The shell 21 has a first space and a second space, and a partition plate is arranged between the first space and the second space. The partition plate has a through hole at the middle position, and the size of the through hole is greater than or equal to the size of the point laser light source. The outer ring frame 13 is fixed on the partition plate by bolts 22, or is glued or welded. The detection plate 12 is located in the second space, the laser 11 passes through the through hole to enter the first space, and the exit point of the laser 11 and the detection plate 12 are located on the same plane. The display screen 19 is located in the first space. The instrument panel 20 is electrically connected with the power supply device 17, and the instrument panel 20 is arranged on the outer surface of the shell 21. In order to facilitate the user to carry, handles are arranged at the opposite positions of the outer part of the shell 21. The handles can be two same parallel plates, or two same arc structures, which are not limited here. See Fig. 1 .
[0047] Further, in actual operation, since the laser light is perpendicular to the detection plate 12, the distance L between the detection plate 12 and the surface of the object to be detected is first measured, at this time the laser 11 has a ranging function to obtain data L, or the data L is measured manually, and the value of L and the parallel accuracy of the device are input into the system through the interactive interface; after the laser light is reflected by the surface of the object to be detected, if it returns to the laser 11 along the original path, the surface of the object to be detected and the detection plate 12 are parallel to each other, if the surface of the object to be detected and the detection plate 12 are not in a parallel state, but are deflected by an angle w, then the light emitted from the laser 11 is deflected by an angle of 2w after being reflected by the surface of the object to be detected, the intersection of the reflected light and the detection plate 12 is point A, the geometric center of the detection plate 12 is the emission point of the laser 11, which is point O, and it is assumed that the distance of the OA line segment detected by the nanoresistor layer and the photosensitive plate on the surface of the detection plate 12 is Δd, and the angle value of w can be calculated by solving the triangle as w = arctan {(Δd / 2) ÷ L}.
[0048] The above calculation result is executed by an algorithm in the processor, and the processor starts the driver 16 to execute the angle deflection of the detection plate 12 on the height assembly, when the angle deflection is executed, the laser light emitted by the nanoresistor layer and the photosensitive plate on the surface of the detection plate 12 receives the laser light emitted by the laser 11 after being reflected by the surface of the object to be detected, and the reflected light point A deviates from the side of point O, which is the side where the detection plate 12 is higher relative to the surface of the object to be detected, the integral part of the detection plate 12 and the laser 11 needs to be rotated by an angle w around the axis perpendicular to the reflecting surface and downward, so as to make the detection plate 12 approach parallel to the surface of the object to be detected, and the direction of the deflection angle is opposite to the direction of the reflected light deviating from the center O of the detection plate 12.
[0049] Through multiple cycle operations, when the execution standard is reached, the "locking" option can be selected from the operation interface in the display screen 19, that is, the relative position of the detection plate 12 at this time in the device is locked, and the position and posture of the object to be detected are obtained, and then only the positions and postures of the subsequent multiple parallel surfaces need to be adjusted to be parallel to the detection plate 12. After that, the parallel detection device 10 emits a collimated laser beam, and the operator can adjust the position and posture of the subsequent parallel surface, when the reflected light reflected by the object to be detected is detected again by the nanoresistor layer and the photosensitive film on the surface of the detection plate 12, the display screen 19 of the parallel detection device 10 will prompt "parallel" or emit a beeping sound to indicate that the parallel surface is parallel to the detection plate 12. The device effectively improves the efficiency and accuracy of detection, has strong applicability and simple operation, does not depend on subjective judgment of the human eye, and can objectively provide high-precision data.
[0050] The above describes in detail one parallel detection device of the embodiment of the present application, and the principle and implementation mode of the present application are described by applying specific examples; the above embodiment is only used to help understand the method of the present application and its core idea; meanwhile, for the general technical personnel in the art, the specific implementation mode and application range will be changed according to the idea of the present application; and in conclusion, the content of the specification should not be understood as the limitation of the present application.
Claims
1. A parallel detection device, characterized by, The parallel detection device comprises a laser for emitting laser light; a detection plate, which is provided with a nanoresistor layer and a photosensitive film in sequence, and is fixedly connected with the laser at a central position, and the laser light is perpendicular to the detection plate, and the nanoresistor layer and the photosensitive film can identify the light spot position of the laser light projected on the detection plate; an adjusting assembly, which comprises an outer ring frame, an inner ring plate and a plurality of height adjusting members, the inner ring plate is fixed to the inner wall of the outer ring frame and is perpendicular to the inner wall of the outer ring frame, the inner ring plate has a plurality of circumferentially distributed small holes, one end of the height adjusting member penetrates through the small hole and abuts against the detection plate, the detection plate is parallel to the inner ring plate and is in contact with the inner wall of the outer ring frame; a processor, which is electrically connected with the nanoresistor layer, and is configured to receive the light spot position detected by the nanoresistor layer, determine the angle deflection amount of the detection plate by analyzing the distance between the light spot position and the laser exit point position and the distance between the laser exit point and the object to be detected; and a driver, which is electrically connected with the height adjusting member and the processor, and is used to drive the height adjusting member to perform angle deflection on the detection plate.
2. The parallel detection device according to claim 1, wherein the laser exit point position coincides with the center point of the detection plate.
3. The parallel detection device according to claim 2, wherein the inner ring plate is fixed to the position of 1 / 2 of the height of the inner wall of the outer ring frame.
4. The parallel detection device according to claim 1, wherein the heights of the plurality of height adjusting members are the same, and the sizes of the plurality of small holes are the same or different.
5. The parallel detection device according to claim 4, wherein the small hole is a threaded hole, and the height adjusting member is a screw rod matched with the threaded hole.
6. The parallel detection device according to claim 1, further comprising a housing, which has a first space and a second space, and a partition plate is arranged between the first space and the second space, and the partition plate has a through hole at the middle position, and the size of the through hole is greater than or equal to the size of the laser.
7. The parallel detection device according to claim 6, wherein the outer ring frame is fixed to the partition plate by bolts, or is glued, or is welded.
8. The parallel detection device according to claim 7, wherein the detection plate is located in the second space, and the laser enters the first space through the through hole.
9. The parallel detection device according to claim 8, wherein the detection plate is circular, and the outer ring frame and the inner ring plate are all circular.
10. The parallel detection device according to claim 9, further comprising a display screen, a power supply device and an instrument panel, the power supply device is electrically connected with the display screen and the driver, and the display screen is located in the first space; the instrument panel is electrically connected with the power supply device, and the instrument panel is arranged on the outer surface of the housing.