An exhaust system cooler test fixture
By using a combination of a drive extrusion cylinder, an actuating extrusion ring, and a rubber airbag ring in the test fixture for the emission system cooler, the problems of cumbersome wire binding installation and air leakage were solved, achieving the effects of simplified installation and improved efficiency.
Patent Information
- Application Number
- CN202423267798.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-30
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-30
AI Technical Summary
The air inlet of the existing emission system cooler test fixture is usually connected to the external pipe by binding with wire or iron hoops, which is cumbersome to operate and prone to leakage.
It adopts a combination structure of driving extrusion cylinder, actuating extrusion ring, telescopic connecting sleeve and extrusion rubber airbag ring. By rotating the actuating extrusion ring, the rubber airbag ring is expanded and the outer connecting pipe is fastened in the air inlet groove. The friction between the rubber and the pipe is used to prevent slippage and fall off.
It simplifies the installation process, avoids air leaks, and improves work efficiency and usability.
Smart Images

Figure CN223611090U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the related technical field of emission system intercooler test, and specifically relates to an emission system intercooler test tool. BACKGROUND
[0002] The intercooler in the emission system usually refers to the intermediate cooler, also known as the intercooler. It is installed between the supercharger and the intake manifold, and mainly functions to improve the scavenging efficiency of the engine. The intermediate cooler cools the pressurized air, helping the engine to inhale and burn fuel more effectively, thereby improving the performance and efficiency of the engine. Such a cooler can be water-cooled or air-cooled, depending on the design and application requirements. In the turbocharged vehicle, the intermediate cooler is particularly important, as it can significantly improve fuel economy and reduce exhaust emissions.
[0003] The emission system intercooler test tool is a device for testing the emission system intercooler.
[0004] However, the product intake path intake port communication outer connecting pipe of the emission system intercooler test tool is usually installed by wire binding or iron hoop, which is not only more cumbersome to operate, but also prone to air leakage.
[0005] The utility model improves the above problems, and specifically relates to an emission system intercooler test tool convenient for connecting the pipeline intake port. CONTENT OF THE UTILITY MODEL
[0006] The utility model aims to provide an emission system intercooler test tool to solve the problem of the product intake path intake port communication outer connecting pipe of the emission system intercooler test tool being usually installed by wire binding or iron hoop, which is not only more cumbersome to operate, but also prone to air leakage.
[0007] To achieve the above purpose, the utility model provides the following technical scheme: an emission system intercooler test tool, comprising a test tool mounting plate body and a waterway plug head arranged at the middle position of the upper end of the test tool mounting plate body;
[0008] A manual plug head is arranged at the side position of the waterway plug head;
[0009] A drive extrusion cylinder is arranged at the side of the manual plug head;
[0010] The driving extrusion cylinder is provided with a product air inlet. A toggle extrusion ring is provided on the outer side of the product air inlet. A telescopic connecting sleeve is provided on the side of the toggle extrusion ring. The telescopic connecting sleeve is rotatably connected to the toggle extrusion ring via a rotating shaft. A connecting auxiliary mounting sleeve is provided on the side of the telescopic connecting sleeve. A compression rubber airbag ring is provided on the inner side of the connecting auxiliary mounting sleeve. An internal connecting vent pipe is provided on the inner side of the compression rubber airbag ring. Rotating the toggle extrusion ring can compress the telescopic connecting sleeve to inflate the compression rubber airbag ring.
[0011] Preferably, the outer side of the actuating compression ring is textured, and the actuating compression ring is rotatably connected to the telescopic connecting sleeve via a rotating shaft.
[0012] Preferably, the outer side of the connecting auxiliary mounting sleeve is textured, and the inner left half of the inner side of the connecting auxiliary mounting sleeve is threaded.
[0013] Preferably, a flip-over extrusion rod is provided on the left side of the manual sealing head, and an extrusion column is provided on the bottom surface of the head of the flip-over extrusion rod.
[0014] Preferably, an intermediate connecting support block is provided at the middle position of the flipping extrusion rod, and the intermediate connecting support block is connected to the flipping extrusion rod through a rotating shaft.
[0015] Preferably, a product pressing drive cylinder is provided at the end of the flipping extrusion rod, and the lifting column of the product pressing drive cylinder is connected to the flipping extrusion rod through a rotating shaft.
[0016] Preferably, an electrical signal quick-connect plate is provided on the test fixture mounting plate near the left end, and an air vent quick-connect plate is provided on the rear side of the test fixture mounting plate.
[0017] Preferably, a side pull handle is provided on the upper side of the test fixture mounting plate near the corner. The side pull handle has a U-shaped structure and is installed and connected to the test fixture mounting plate by welding.
[0018] Compared with the prior art, this utility model provides a test fixture for a system cooler in an emission system, which has the following advantages:
[0019] In the emission system cooler testing fixture, the drive extrusion cylinder is equipped with a product air inlet. An actuating extrusion ring is located on the outer side of the product air inlet. A telescopic connecting sleeve is located on the side of the actuating extrusion ring, and the telescopic connecting sleeve is rotatably connected to the actuating extrusion ring via a rotating shaft. A connecting auxiliary installation sleeve is located on the side of the telescopic connecting sleeve, and a compression rubber airbag ring is located on the inner side of the connecting auxiliary installation sleeve. An internal connecting vent pipe is located on the inner side of the compression rubber airbag ring. Rotating the actuating extrusion ring compresses the telescopic connecting sleeve, inflating the compression rubber airbag ring. The inflated compression rubber airbag ring presses the outer connecting pipe into a groove near the end of the product air inlet, securing it in place. Due to the high friction between the rubber and the pipe, slippage and detachment are prevented. The fixture is simple, convenient, and quick to install, effectively saving time and improving worker efficiency, thus enhancing the practicality of the emission system cooler testing fixture. Attached Figure Description
[0020] Figure 1 This is a top view schematic diagram of the overall structure of the test fixture for the emission system cooler of this utility model.
[0021] Figure 2 This is a frontal view of the overall structure of the test fixture for the emission system cooler of this utility model.
[0022] Figure 3 This is an enlarged structural schematic diagram of position A of the test fixture for the emission system cooler of this utility model.
[0023] Figure 4 This is a cross-sectional structural diagram of the test fixture for the emission system cooler of this utility model, serial number A.
[0024] In the diagram: 1. Test fixture mounting plate; 2. Product clamping drive cylinder; 3. Intermediate connecting support block; 4. Tilting extrusion rod; 5. Water passage plug; 6. Manual plug; 7. Drive extrusion cylinder; 8. Code reader quick-change bracket; 9. Air outlet quick-connect; 10. Electrical signal quick-connect board; 11. Side pull handle; 12. Product air inlet; 13. Actuating extrusion ring; 14. Telescopic connecting sleeve; 15. Connecting auxiliary mounting sleeve; 16. Built-in connecting vent pipe; 17. Extrusion rubber airbag ring. Detailed Implementation
[0025] Clearly and completely describe the technical scheme in the embodiments of the utility model with reference to the drawings in the embodiments of the utility model, obviously, the described embodiment is only a part of the embodiment of the utility model, and is not all the embodiment. Based on the embodiment in the utility model, all other embodiments obtained by the person skilled in the art without making creative labor belong to the range of protection of the utility model.
[0026] The utility model provides a kind of exhaust system cooler test tool as shown in Figures 1-4 As shown in, a kind of exhaust system cooler test tool, including test tool mounting plate body 1 and the waterway plug head 5 of test tool mounting plate body 1 upper end middle position;Manual plug head 6 is provided at the side surface position of waterway plug head 5;Manual plug head 6 is provided with drive extrusion cylinder 7 on the side surface;Product intake path air inlet 12 is provided on drive extrusion cylinder 7, and the outer side surface position of product intake path air inlet 12 is provided with the extrusion ring 13 of pushing, the side surface position of the extrusion ring 13 of pushing is provided with telescopic connecting sleeve 14, and telescopic connecting sleeve 14 is rotatably connected with the extrusion ring 13 of pushing by pivot, the side surface position of telescopic connecting sleeve 14 is provided with the auxiliary installation sleeve 15 of connection, the inner side surface position of auxiliary installation sleeve 15 of connection is provided with extrusion rubber air bag ring 17, and the inner side position of extrusion rubber air bag ring 17 is provided with built-in connecting air pipe 16, and the extrusion rubber air bag ring 17 is inflated to make it swell by extruding telescopic connecting sleeve 14 to the extrusion rubber air bag ring 17 by rotating the extrusion ring 13 of pushing, and the outer connecting pipe is extruded into the recess close to the end of product intake path air inlet 12 and is clamped, and because the friction between rubber and pipeline is large, it will not slide off, and it is simple, convenient and fast to install and place, can effectively save time, improve the work efficiency of staff, and effectively improve the use practicality of exhaust system cooler test tool.
[0027] As shown in Figure 3 The outer side position of the extrusion ring 13 of pushing is provided with a pattern, and the extrusion ring 13 of pushing is rotatably connected with the telescopic connecting sleeve 14 by pivot, the side outer side surface position of auxiliary installation sleeve 15 of connection is provided with a pattern, the left half of the inner side surface of auxiliary installation sleeve 15 of connection is provided with a thread, and the pattern of the extrusion ring 13 of pushing can increase the friction between the hand of user and effectively avoid the phenomenon that the hand of user slips and cannot rotate.
[0028] As shown in Figure 1As shown, the left side of the manual plugging head 6 is provided with a turnover extrusion rod body 4, the bottom of the head of the turnover extrusion rod body 4 is provided with an extrusion column, the middle of the turnover extrusion rod body 4 is provided with a middle connecting support block 3, the middle connecting support block 3 is connected with the turnover extrusion rod body 4 through a rotating shaft, the end of the turnover extrusion rod body 4 is provided with a product pressing driving cylinder 2, the jacking column of the product pressing driving cylinder 2 is connected with the turnover extrusion rod body 4 through a rotating shaft, the product pressing driving cylinder 2 drives the end of the turnover extrusion rod body 4 to move upward, because the middle connecting support block 3 makes the middle of the turnover extrusion rod body 4 unable to lift, so the two ends of the turnover extrusion rod body 4 will move in opposite directions to extrude.
[0029] As shown in the drawings, Figure 1 As shown, the left end of the test tool mounting plate body 1 is provided with a signal quick plug 10, and the rear side of the test tool mounting plate body 1 is provided with a gas exhaust quick plug 9, which is usually used to provide a quick and convenient interface for connecting test equipment and a cooler to be tested. Such design allows test personnel to quickly replace test modules or connect different test equipment without complex electrical connections each time, which can improve test efficiency, reduce test preparation time, and facilitate maintenance and upgrading of the test system.
[0030] As shown in the drawings, Figure 1 As shown, the side of the test tool mounting plate body 1 near the corner is provided with a side pull handle 11, the side pull handle 11 is in U-shaped structure, the side pull handle 11 is installed and connected with the test tool mounting plate body 1 by welding, and the side pull handle 11 provides a holding point to facilitate the user to move the test tool mounting plate body 1.
[0031] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing detailed description of the present application, for those skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement, within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included in the scope of protection of the present application.
Claims
1. A test fixture for a system cooler in an emission system, comprising: The test fixture mounting plate (1) and the water channel plug (5) set at the middle position of the upper end of the test fixture mounting plate (1); A manual sealing head (6) is provided on the side of the waterway sealing head (5); The manual sealing head (6) is provided with a drive extrusion cylinder (7) on its side; Its features are: The driving extrusion cylinder (7) is provided with a product air inlet (12). A toggle extrusion ring (13) is provided on the outer side of the product air inlet (12). A telescopic connecting sleeve (14) is provided on the side of the toggle extrusion ring (13). The telescopic connecting sleeve (14) is rotatably connected to the toggle extrusion ring (13) via a rotating shaft. A connecting auxiliary installation sleeve (15) is provided on the side of the telescopic connecting sleeve (14). A compression rubber airbag ring (17) is provided on the inner side of the connecting auxiliary installation sleeve (15). An internal connecting vent pipe (16) is provided on the inner side of the compression rubber airbag ring (17). Rotating the toggle extrusion ring (13) can compress the telescopic connecting sleeve (14) to inflate the compression rubber airbag ring (17).
2. The test fixture for a system cooler in an emission system according to claim 1, characterized in that: The outer side of the actuating compression ring (13) is textured, and the actuating compression ring (13) is rotatably connected to the telescopic connecting sleeve (14) via a rotating shaft.
3. The test fixture for a system cooler in an emission system according to claim 1, characterized in that: The outer side of the connecting auxiliary mounting sleeve (15) is textured, and the inner left half of the inner side of the connecting auxiliary mounting sleeve (15) is threaded.
4. The test fixture for a system cooler in an emission system according to claim 1, characterized in that: A flip-out squeezing rod (4) is provided on the left side of the manual sealing head (6), and a squeezing column is provided on the bottom of the head of the flip-out squeezing rod (4).
5. The test fixture for a system cooler in an emission system according to claim 4, characterized in that: An intermediate connecting support block (3) is provided at the middle position of the flipping extrusion rod (4), and the intermediate connecting support block (3) is connected to the flipping extrusion rod (4) through a rotating shaft.
6. The test fixture for a system cooler in an emission system according to claim 5, characterized in that: A product pressing drive cylinder (2) is provided at the end of the flipping extrusion rod (4), and the lifting column of the product pressing drive cylinder (2) is connected to the flipping extrusion rod (4) through a rotating shaft.
7. The test fixture for a system cooler in an emission system according to claim 1, characterized in that: An electrical signal quick-connect plate (10) is provided on the test fixture mounting plate (1) near the left end, and an air vent quick-connect plate (9) is provided on the rear side of the test fixture mounting plate (1).
8. The test fixture for a system cooler in an emission system according to claim 1, characterized in that: A side pull handle (11) is provided on the upper side of the test fixture mounting plate (1) near the corner. The side pull handle (11) has a U-shaped structure and is installed and connected to the test fixture mounting plate (1) by welding.