Planetary machine sampling mechanism for heat-conducting silica gel
By designing a planetary sampling mechanism for thermally conductive silicone gel, accurate sampling of materials at different heights within the mixing tank was achieved, solving the problem of large detection errors in existing technologies and improving the accuracy of detection results and ease of operation.
Patent Information
- Application Number
- CN202520220257.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-12
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2035-02-12
AI Technical Summary
Existing samplers can only sample mixtures at the same height, and cannot sample and test materials at different heights based on the actual mixing conditions, resulting in large detection errors and poor versatility.
A planetary machine sampling mechanism for thermally conductive silicone gel was designed, including a stirring assembly and a sampling assembly. The sampling cylinder is driven to rise and fall by a lifting cylinder, and the rotation of the sampling column is controlled by a limiting plate and a contact plate to achieve sampling of materials at different heights.
This improves the accuracy and versatility of test results, enabling quick and convenient sampling from different heights within the mixing tank without opening the cover, thus reducing testing errors.
Smart Images

Figure CN223611157U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model belongs to the production technical field of heat conduction silicon gel, and particularly relates to a heat conduction silicon gel planetary machine sampling mechanism. BACKGROUND
[0002] Heat conduction silicon gel is a kind of high-performance heat conduction interface material, mainly composed of transparent silicon gel and heat conduction filler (such as alumina powder). It has excellent heat conduction performance, good electrical insulation, high and low temperature resistance, weather resistance and fluidity, and is suitable for the heat dissipation needs of various electronic devices. It is suitable for the heat dissipation needs of various irregular components, such as chamfer, gap, etc., and has good thixotropy, which can be injected into these irregular components, greatly improving the process efficiency.
[0003] The main components required in the production of heat conduction silicon gel include silicone oil, heat conduction filler, coupling agent, catalyst and the like, and the above-mentioned materials need to be fully stirred to ensure uniform distribution between the materials, thereby improving the performance of the finished product.
[0004] During the stirring process, sampling is required to detect whether the stirring result meets the standard. The existing sampler can only take mixed materials at the same height position, and cannot sample and detect materials at different height layers according to the actual situation of stirring, thus there is detection error and poor universality. UTILITY MODEL CONTENTS
[0005] The utility model provides a kind of heat conduction silicon gel planetary machine sampling mechanism, solve the defect that the existing sampler can only take mixed materials at the same height position, and cannot sample and detect materials at different height layers according to the actual situation of stirring, and there is detection error.
[0006] To achieve the above purpose, the utility model adopts the technical scheme that a kind of heat conduction silicon gel planetary machine sampling mechanism, it includes:
[0007] Stirring box;
[0008] Cover plate, the cover plate is fixed in the top of stirring box;
[0009] Stirring assembly, the stirring assembly includes first stirring shaft and second stirring shaft rotatably installed in the bottom of the cover plate, first stirring blade spirally arranged on the first stirring shaft and second stirring blade spirally arranged on the second stirring shaft;
[0010] A sampling assembly comprises a lifting plate arranged on the top of the cover plate, a sampling cylinder fixed on the lifting plate and penetrating the cover plate, a slot formed in the sampling cylinder, a through slot formed in the bottom of the sampling cylinder and communicating with the slot, a sampling column rotatably inserted into the slot, and a sampling groove formed in the bottom of the sampling column and matched with the through slot.
[0011] Optimally, the stirring assembly further comprises a support plate fixed on the top of the cover plate, a mounting plate fixed on the top of the support plate, a driving motor fixed on the mounting plate and connected with the first stirring shaft, a first gear sleeved on the first stirring shaft, and a second gear sleeved on the second stirring shaft and engaged with the first gear.
[0012] Optimally, the sampling assembly further comprises first and second limiting plates fixed on the top of the sampling cylinder and arranged oppositely, and a contact plate fixed on the circumferential surface of the sampling column and matched with the first and second limiting plates.
[0013] When the sampling column is rotated to the state that the sampling groove and the through slot are coincident, the contact plate is in contact with the second limiting plate.
[0014] When the sampling column is rotated to the state that the sampling groove and the through slot are opposite, the contact plate is in contact with the first limiting plate.
[0015] Optimally, the sampling assembly further comprises a vertical plate arranged on one side of the stirring box, an extension plate fixed on the top of the vertical plate and extending towards one side of the stirring box, a lifting cylinder fixed on the top of the extension plate and connected with the lifting plate, a guide sleeve embedded on the extension plate, and a guide column penetrating the guide sleeve and fixed on the top of the lifting plate.
[0016] Optimally, it further comprises a feeding port fixed on the top of the cover plate, a discharging port fixed on the bottom of the outside of the stirring box, and a discharging table fixed on the bottom of the inside of the stirring box, the top of the discharging table is arranged obliquely, the discharging port is connected with the lowest part of the discharging table, and the sampling cylinder is inserted into the feeding port.
[0017] Optimally, the helical directions of the first and second stirring blades are the same.
[0018] Optimally, the diameters of the first and second gears are the same.
[0019] Optimally, the sampling assembly further comprises an anti-falling plate fixed on the top of the guide column and a supporting rib obliquely fixed between the vertical plate and the extension plate, the diameter of the anti-falling plate is larger than that of the guide column.
[0020] Thanks to the use of the above technical solutions, the present application has the following advantages compared with the prior art:
[0021] The planetary sampling mechanism for thermally conductive silicone gel of this invention uses a stirring assembly to mix the materials in the mixing tank. During sampling, the sampling assembly can take samples from the mixture at different heights in the mixing tank, which improves the accuracy of the test results and makes it more versatile.
[0022] Furthermore, the cover does not need to be opened during sampling, making the operation faster and more convenient. Attached Figure Description
[0023] Figure 1 This is a schematic diagram of the structure of the mixing tank of this utility model;
[0024] Figure 2 This is a cross-sectional view of the mixing tank of this utility model;
[0025] Figure 3 This is a front view of the material handling component of this utility model;
[0026] Figure 4 This is a partial structural schematic diagram of the material handling component of this utility model;
[0027] Figure 5 This utility model Figure 4 A partial structural diagram;
[0028] Figure 6 This is a schematic diagram of the sampling tube and sampling column used in the sampling process of this utility model;
[0029] Figure 7 This is a schematic diagram of the sampling tube and sampling column after sampling according to this utility model;
[0030] Explanation of reference numerals in the attached figures:
[0031] 1. Mixing tank; 2. Cover plate; 3. Feed inlet; 4. Discharge platform; 5. Discharge port; 6. Support plate; 7. Mounting plate; 8. Drive motor; 9. First gear; 10. First stirring shaft; 11. First stirring blade; 12. Second gear; 13. Second stirring shaft; 14. Second stirring blade; 15. Vertical plate; 16. Extension plate; 17. Support rib; 18. Guide sleeve; 19. Guide column; 20. Lifting plate; 21. Lifting cylinder; 22. Anti-detachment plate; 23. Sampling cylinder; 24. Slot; 25. Through groove; 26. Sampling column; 27. Sampling slot; 28. Handle; 29. First limiting plate; 30. Second limiting plate; 31. Contact plate. Detailed Implementation
[0032] The present invention will be further described below with reference to the embodiments shown in the accompanying drawings.
[0033] like Figures 1-3As shown, it is the structure schematic diagram of the planet machine sampling mechanism for heat-conducting silicon gel, the inside of the stirring box 1 is hollow structure, convenient for internal material mixing and stirring. The cover plate 2 is fixed on the top of the stirring box 1 (i.e. the opening side of the stirring box 1) by screw fastening mode. The feeding port 3 is arranged on the top of the cover plate 2, which is convenient to add materials into the stirring box 1 and sample taking (the feeding port 3 is composed of a feeding column and a feeding hole, the feeding column is fixed on the top of the cover plate 2 by welding mode, i.e. the side of the cover plate 2 away from the stirring box 1, the feeding hole vertically penetrates the feeding column and the cover plate 2 and is communicated with the inside of the stirring box 1, which is convenient for material adding and sampling).
[0034] The outer periphery of the feeding column is provided with external threads, and the sealing cover is screwed on the feeding column by thread connection mode. During the process of adding or taking materials, the sealing cover can be unscrewed by reversing the sealing cover. After the process of adding or taking materials is completed, the sealing cover is screwed tightly to avoid the impurities from the outside entering the stirring box 1 through the feeding port 3 (the sealing cover is not shown in the figure, the inner side wall of the sealing cover is provided with internal threads matched with the external threads, and the sealing cover is a common plastic cover on the market, similar to the connection mode of the beverage bottle and the bottle cap).
[0035] The stirring assembly is arranged on the cover plate 2 for stirring materials, and the stirring assembly comprises a support plate 6, a mounting plate 7, a driving motor 8, a first gear 9, a first stirring shaft 10, a first stirring blade 11, a second gear 12, a second stirring shaft 13 and a second stirring blade 14. The support plate 6 has two pieces, which are fixed on the top of the cover plate 2 (i.e. the side of the cover plate 2 away from the stirring box 1) by welding mode. The distance between the two support plates 6 is greater than the diameter of the first gear 9, so as to avoid collision and interference with the rotating track of the first gear 9 during stirring.
[0036] The mounting plate 7 is fixed on the top of the two support plates 6 by welding mode. The mounting plate 7 and the support plate 6 form a "]" shaped structure, and the opening side of the "]" shaped structure faces the cover plate 2, which provides a space for the installation of the first gear 9.
[0037] The first stirring shaft 10 is installed on the bottom of the cover plate 2 by bearing and is arranged in the stirring box 1, and the second stirring shaft 13 is also installed on the bottom of the cover plate 2 by bearing and is arranged in the stirring box 1. Under the action of the bearing, the first stirring shaft 10 and the second stirring shaft 13 can rotate, thereby completing the mixing and stirring of the materials in the stirring box 1.
[0038] The first gear 9 is connected with the first stirring shaft 10 by key connection mode, and the second gear 12 is also connected with the second stirring shaft 13 by key connection mode, and the first gear 9 and the second gear 12 are engaged. When the driving motor 8 drives the first stirring shaft 10 to rotate, the first gear 9 will rotate synchronously, and then the second stirring shaft 13 will be driven to rotate by the engagement of the first gear 9 and the second gear 12.
[0039] The first gear 9 and the second gear 12 have the same diameter, ensuring that the first stirring shaft 10 and the second stirring shaft 13 rotate at the same speed, thus improving the uniformity of mixing. The first stirring blade 11 is spirally arranged on the first stirring shaft 10, and the second stirring blade 14 is spirally arranged on the second stirring shaft 13, with the spiral directions of the first stirring blade 11 and the second stirring blade 14 being the same.
[0040] During stirring, since the first gear 9 and the second gear 12 mesh, the stirring directions of the first stirring shaft 10 and the second stirring shaft 13 are opposite, that is, the stirring directions of the first stirring plate 11 and the second stirring plate 14 are opposite, which can improve the uniformity of stirring and mixing and improve the stirring effect.
[0041] The housing of the drive motor 8 is fixed to the top of the mounting plate 7 by screws. The drive shaft of the drive motor 8 passes through the mounting plate 7 and is connected to the first stirring shaft 10 via a coupling (the coupling is not shown in the figure). The drive motor 8 drives the first stirring shaft 10 to rotate, which in turn drives the second stirring shaft 13 to rotate under the drive of the gear transmission mechanism.
[0042] The discharge platform 4 is fixed to the bottom inner side of the mixing tank 1, and the top of the discharge platform 4 forms an inclined slope to facilitate the discharge of materials from the mixing tank 1. The discharge port 5 is fixed to the bottom outer side of the mixing tank 1 and close to the lowest point of the discharge platform 4. A valve is installed on the discharge port 5. The valve is closed during mixing to prevent the internal materials from flowing out. After mixing, the valve is opened to discharge the materials (the valve is not shown in the figure).
[0043] A sampling assembly is installed on one side of the mixing tank 1 for sampling materials inside the mixing tank 1. The sampling assembly includes a vertical plate 15, an extension plate 16, a support rib 17, a guide sleeve 18, a guide column 19, a lifting plate 20, a lifting cylinder 21, an anti-detachment plate 22, a sampling cylinder 23, a slot 24, a through groove 25, a sampling column 26, a sampling groove 27, a handle 28, a first limiting plate 29, a second limiting plate 30, and a contact plate 31. A horizontally positioned pad is welded to the bottom of the vertical plate 15, and the pad is fixed to the ground by screws, thereby fixing the vertical plate 15.
[0044] like Figure 3 As shown, the extension plate 16 is fixed to one side of the upright plate 15 by welding and extends towards the mixing tank 1. To prevent the extension plate 16 from deforming under the action of gravity, the support rib 17 is inclined and fixed between the extension plate 16 and the upright plate 15 to improve the structural strength of the extension plate 16.
[0045] The cylinder body of the lifting cylinder 21 is fixed on the top of the extension plate 16 by screw fastening, and the piston rod of the lifting cylinder 21 is connected with the lifting plate 20 by penetrating the extension plate 16. The lifting plate 20 is driven to lift by the lifting cylinder 21, so that the sample at different height layers can be taken during sampling, and the versatility is improved.
[0046] In order to improve the stability of the lifting plate 20 during lifting, at least two guide sleeves 18 are embedded on the extension plate 16, and the guide column 19 is fixed at one end on the lifting plate 20 and penetrates the guide sleeve 18 at the other end. When the lifting plate 20 is driven to lift by the lifting cylinder 21, the guide column 19 is simultaneously lifted along the guide sleeve 18. The anti-falling plate 22 is fixed on the top of the guide column 19, and the diameter of the anti-falling plate 22 is greater than that of the guide column 19, so that the guide column 19 is prevented from falling out of the guide sleeve 18 when the lifting plate 20 is driven to descend by the lifting cylinder 21.
[0047] The sampling cylinder 23 is fixed on the lifting plate 20 (specifically, the lifting plate 20 is provided with a through hole, the sampling cylinder 23 is penetrated in the through hole, and then the two are fixed together by welding. When the lifting plate 20 is driven to descend by the lifting cylinder 21, the sampling cylinder 23 is simultaneously driven to descend). The diameter of the sampling cylinder 23 is equal to the inner diameter of the feeding port 3, so that the sampling cylinder 23 can descend along the feeding port 3 and extend into the stirring box 1 to sample the material in the stirring box 1.
[0048] As shown in Figure 4 , 5 , the insertion groove 24 is provided in the sampling cylinder 23, the sampling column 26 has a diameter equal to that of the insertion groove 24, and the sampling column 26 is inserted in the insertion groove 24. The through groove 25 is provided at the bottom of the sampling cylinder 23 and communicates with the insertion groove 24, and the sampling groove 27 is provided at the bottom of the sampling column 26 and cooperates with the through groove 25. After the sampling column 26 is inserted in the insertion groove 24, the sampling column 26 is rotated until the sampling groove 27 and the through groove 25 are coincided, at this time, the material in the stirring box 1 flows into the sampling groove 27 through the through groove 25; the sampling column 26 is continuously rotated until the sampling groove 27 and the through groove 25 are in opposite states, at this time, the through groove 25 can be sealed to prevent the material in the stirring box 1 from flowing into the insertion groove 24 through the through groove 25.
[0049] The handle 28 is fixed on the top of the sampling column 26, the circumferential surface of the handle 28 is provided with anti-skid grooves, and the operator can rotate the sampling column 26 without slipping. The first limiting plate 29 and the second limiting plate 30 are fixed on the top of the sampling cylinder 23 and oppositely arranged, the contact plate 31 is fixed on the outer circumferential surface of the sampling column 26 and cooperates with the first limiting plate 29 and the second limiting plate 30, and the two rotating positions of the sampling column 26 are limited by the first limiting plate 29 and the second limiting plate 30.
[0050] When the sampling column 26 rotates to the sampling groove 27 and the through groove 25 are coincided, the contact plate 31 is in contact with the second limiting plate 30 at this time; when the sampling column 26 rotates to the sampling groove 27 and the through groove 25 are opposite, the contact plate 31 is in contact with the first limiting plate 29 at this time.
[0051] The utility model discloses a planet machine sampling mechanism for heat conduction silicon gel, which stirs the material in the stirring box 1 through the stirring assembly, and when sampling, the sampling cylinder 23 is driven to descend by the lifting cylinder 21 (in the descending process, to avoid that the material in the stirring box 1 penetrates into the insertion slot 24 through the through groove 25, the sampling column 26 rotates to the contact plate 31 and the first limiting plate 29 are in contact at this time, as shown in the figure). Figure 7
[0052] After descending to the specified depth, the operator rotates the sampling column 26 to the contact plate 31 and the second limiting plate 30 are in contact, as shown in the figure, at this time, the sampling groove 27 and the through groove 25 are coincided, the material in the stirring box 1 will flow into the sampling groove 27 through the through groove 25, and then the sampling column 26 is continuously rotated to the contact plate 31 and the first limiting plate 29 are in contact, to avoid that the material in the sampling groove 27 flows out in the pulling-out process. Figure 6
[0053] The lifting cylinder 21 drives the lifting plate 20 to ascend to the sampling cylinder 23 being pulled out from the stirring box 1, the silicon gel adhered to the periphery of the sampling cylinder 23 is scraped back into the stirring box 1 through the feeding port 3, and finally the operator pulls out the sampling column to detect the silicon gel in the sampling groove 27.
[0054] Further, different samples at different heights in the stirring box 1 can be taken for detection during sampling, the universality is stronger, and the detection result is more accurate.
[0055] The operator can assist the corresponding ladder to operate during actual operation, to avoid not reaching the sampling column 26.
[0056] The above examples are only for illustrating the technical concept and characteristics of the utility model, the purpose is to enable the person skilled in the art to understand the content of the utility model and to implement, and cannot limit the protection scope of the utility model. Any equivalent change or modification according to the spirit and essence of the utility model should be covered in the protection scope of the utility model.
Claims
1. A planetary machine sampling mechanism for thermally conductive silicone gel, characterized in that it include: Mixing tank (1); Cover plate (2), said cover plate (2) is fixed to the top of the mixing tank (1); The stirring assembly includes a first stirring shaft (10) and a second stirring shaft (13) rotatably mounted on the bottom of the cover plate (2), a first stirring blade (11) spirally disposed on the first stirring shaft (10), and a second stirring blade (14) spirally disposed on the second stirring shaft (13); The sampling assembly includes a lifting plate (20) that is vertically mounted on the top of the cover plate (2), a sampling tube (23) fixed on the lifting plate (20) and penetrating the cover plate (2), a slot (24) opened in the sampling tube (23), a through groove (25) opened at the bottom of the sampling tube (23) and communicating with the slot (24), a sampling column (26) rotatably inserted in the slot (24), and a sampling groove (27) opened at the bottom of the sampling column (26) and cooperating with the through groove (25).
2. A planetary machine sampling mechanism for thermally conductive silicone gel according to claim 1, characterized in that: The stirring assembly also includes a support plate (6) fixed to the top of the cover plate (2), a mounting plate (7) fixed to the top of the support plate (6), a drive motor (8) fixed to the mounting plate (7) and connected to the first stirring shaft (10), a first gear (9) sleeved on the first stirring shaft (10), and a second gear (12) sleeved on the second stirring shaft (13) and meshing with the first gear (9).
3. A planetary machine sampling mechanism for thermally conductive silicone gel as claimed in claim 1, wherein: The sampling assembly also includes a first limiting plate (29) and a second limiting plate (30) fixed to the top of the sampling cylinder (23) and disposed opposite to each other, and a contact plate (31) fixed to the periphery of the sampling column (26) and cooperating with the first limiting plate (29) and the second limiting plate (30); When the sampling column (26) rotates to the point where the sampling groove (27) and the through groove (25) coincide, the contact plate (31) comes into contact with the second limiting plate (30); When the sampling column (26) rotates to the point where the sampling groove (27) and the through groove (25) are opposite to each other, the contact plate (31) comes into contact with the first limiting plate (29).
4. A planetary machine sampling mechanism for thermally conductive silicone gel according to claim 1, characterized in that: The sampling assembly also includes a vertical plate (15) disposed on one side of the mixing tank (1), an extension plate (16) fixed to the top of the vertical plate (15) and extending toward the mixing tank (1), a lifting cylinder (21) fixed to the top of the extension plate (16) and connected to the lifting plate (20), a guide sleeve (18) embedded in the extension plate (16), and a guide post (19) fixed to the top of the lifting plate (20) and passing through the guide sleeve (18).
5. A planetary machine sampling mechanism for thermally conductive silicone gel as claimed in claim 1, wherein: It also includes a feed inlet (3) fixed to the top of the cover plate (2), a discharge port (5) fixed to the bottom of the outside of the mixing tank (1), and a discharge platform (4) fixed to the bottom of the inside of the mixing tank (1). The top of the discharge platform (4) is inclined, the discharge port (5) is connected to the lowest point of the discharge platform (4), and the sampling cylinder (23) is inserted into the feed inlet (3).
6. A planetary machine sampling mechanism for thermally conductive silicone gel as claimed in claim 1, wherein: The first stirring plate (11) and the second stirring plate (14) have the same spiral direction.
7. A planetary machine sampling mechanism for thermally conductive silicone gel as claimed in claim 2, wherein: The first gear (9) and the second gear (12) have the same diameter.
8. A planetary machine sampling mechanism for thermally conductive silicone gel as claimed in claim 4, wherein: The sampling assembly further comprises an anti-off plate (22) fixed on the top of the guide column (19) and a supporting rib (17) obliquely fixed between the vertical plate (15) and the extension plate (16), wherein the diameter of the anti-off plate (22) is greater than that of the guide column (19).