Material forming device
By designing a material forming device, the problem of simplification in cooling and forming high-freezing-point liquid materials in paste or solid form and determining their physicochemical properties in the laboratory was solved. The device enables uniform material distribution, heating or cooling, thereby improving experimental efficiency and forming accuracy.
Patent Information
- Application Number
- CN202422935294.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-29
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-11-29
AI Technical Summary
The lack of simple equipment in the laboratory for cooling and shaping high-freezing-point liquid materials in paste or solid form at room temperature and for determining their physicochemical properties affects the efficiency of the experiment.
A material forming device was designed, including a material distribution and temperature control mechanism, a forming trough mechanism, and a heat transfer plate mechanism. Combined with a scraper and a controller, it can achieve uniform material distribution, heating or cooling, and adapt to the forming requirements of different material quantities.
It improves the convenience of material forming and experimental efficiency, simplifies the operation process, and enhances the controllability and accuracy of material cooling and forming.
Smart Images
Figure CN223611208U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to a chemical technology field especially a material forming device. BACKGROUND
[0002] For the cooling forming and simple determination of the physical and chemical properties of the medium and high freezing point liquid material sample in paste or solid state under room temperature conditions, sampling, forming and melting are often accompanied by the whole sample inspection and evaluation cycle. UTILITY MODEL CONTENTS
[0003] The utility model discloses a material forming device can be formed to material distribution to facilitate test determination.
[0004] The utility model discloses a material forming device, including cloth temperature control mechanism, forming groove mechanism and heat carrier disc mechanism,
[0005] Cloth temperature control mechanism includes cloth body, and the recessed cloth cavity is seted on the top of cloth body, and the discharge inclined plane is seted on the side wall of cloth body, and the top of discharge inclined plane is communicated with cloth cavity, and the strip cloth ware is seted on the inside bottom of cloth cavity, and the heating mechanism is seted on the inside side wall of cloth body around cloth cavity,
[0006] Forming groove mechanism sets up at the lower extreme of cloth temperature control mechanism, and the forming groove mechanism includes the groove body that opens to the upwards, and the groove body is butt jointed with the discharge inclined plane of cloth body,
[0007] Heat carrier disc mechanism sets up at the lower surface of groove body and is used for heating or cooling groove body,
[0008] Still include the scraper, and the scraper includes the scraper knife, and the handheld part is seted on the side wall of scraper knife.
[0009] At least one through -hole is seted on the side wall of cloth body in the range of discharge inclined plane, and the guide plug is inserted and connected in the through -hole, and the guide plug keeps the flatness of discharge inclined plane when filling in the through -hole, and the fan is fixed on the cloth body on the other side relative to discharge inclined plane, and the air outlet of fan corresponds with the through -hole.
[0010] Still include the battery, the controller, and the controller is seted on the side wall of cloth body, and the accommodating cavity is seted in the inside side wall of cloth body, and the battery is seted in the accommodating cavity, and the battery is connected with the controller, and the controller is connected with the fan and heating mechanism.
[0011] The heating mechanism is an electric heating wire arranged in the side wall of the cloth body, and the electric heating wire is connected with the controller; or the heating mechanism is a coil pipe arranged in the cloth body, and the coil pipe is connected with a heat medium inlet pipe and a heat medium outlet pipe through electromagnetic valves at two ends respectively, and the electromagnetic valves are connected with the controller.
[0012] The groove body of the forming groove mechanism is divided into an inner groove body and an outer groove body, and the inner groove body and the outer groove body are both rectangular cavities formed by one bottom wall and three side walls, one side between the inner groove body and the outer groove body is inserted to form a rectangular cavity with adjustable length without arranging a side wall, and the inner groove body and the outer groove body are in sealed connection.
[0013] Positioning hole grooves are arranged on the side walls in the length direction of the inner groove body and the outer groove body, the positioning hole grooves on the side walls of the overlapping part of the inner groove body and the outer groove body are coincided, and locking knobs are arranged in the coincided positioning hole grooves.
[0014] The heat carrier disc mechanism comprises a first heat carrier disc and a second heat carrier disc, the first heat carrier disc is fixedly connected with the bottom of the outer groove body, the second heat carrier disc is rotationally connected with the first heat carrier disc through a pin shaft, heat medium pipelines and refrigerant pipelines are arranged in the first heat carrier disc and the second heat carrier disc, two ends of the heat medium pipelines are used for connecting a heat medium source, and two ends of the refrigerant pipelines are used for connecting a refrigerant source.
[0015] A locking knob is threadedly connected with the end of the pin shaft between the first heat carrier disc and the second heat carrier disc.
[0016] A vertical long hole is arranged on the scraper, hand holding parts are arranged on both sides of the scraper, mounting holes are arranged on the hand holding parts, the long hole corresponds to the mounting hole, and the long hole and the mounting hole are fixedly connected by being threaded into bolts.
[0017] The material forming device is simple in structure, convenient for material melting and forming in a laboratory, convenient to operate and capable of improving experimental efficiency. BRIEF DESCRIPTION OF DRAWINGS
[0018] Figure 1 It is a structural schematic view of the utility model;
[0019] Figure 2 It is a structural schematic view of the cloth temperature control mechanism of the utility model;
[0020] Figure 3 It is a structural schematic view of the cloth body of the utility model;
[0021] Figure 4 It is a structural schematic view of the material scraper of the utility model;
[0022] Figure 5 It is a structural schematic view of the strip cloth feeder of the utility model;
[0023] Figure 6 is a schematic view of the forming groove mechanism in the expanded state of the utility model;
[0024] Figure 7 is a schematic view of the forming groove mechanism in the retracted state of the utility model;
[0025] Figure 8 is a schematic view of the heat carrier disc mechanism in the expanded state of the utility model;
[0026] Figure 9 is a schematic view of the heat carrier disc mechanism in the retracted state of the utility model;
[0027] Figure 10 is a schematic view of the utility model in the expanded state. DETAILED DESCRIPTION
[0028] In order to further illustrate the technical means and effects adopted by the utility model to achieve the predetermined utility model purposes, the specific embodiments, structures, features and effects according to the utility model are described in detail as follows in combination with the drawings and preferred embodiments.
[0029] Embodiment 1:
[0030] As shown in Figure 1 , Figure 10 , the utility model discloses a material forming device, including cloth temperature control mechanism 1, forming groove mechanism 2 and heat carrier disc mechanism 3.
[0031] As shown in Figure 2 , Figure 3 , cloth temperature control mechanism 1 includes cloth body 101, the top of cloth body 101 is provided with the cloth cavity 102 of recess, the side wall of cloth body 101 is provided with the discharge inclined plane 111, the top of discharge inclined plane 111 is communicated with cloth cavity 102, the inside bottom end of cloth cavity 102 is provided with the strip cloth ware 105 as shown in Figure 5 , heating mechanism 110 is arranged in the inside of the side wall of cloth body 101 around cloth cavity 102.
[0032] Forming groove mechanism 2 is arranged at the lower end of cloth temperature control mechanism 1, and the forming groove mechanism 2 includes a groove body with an upward opening, and the groove body is in butt joint with the discharge inclined plane 111 of cloth body 101.
[0033] Heat carrier disc mechanism 3 is arranged at the lower surface of the groove body and is used for heating or cooling the groove body.
[0034] As shown in Figure 4 , it further includes a material scraper 4, and the material scraper 4 includes a scraper 401, and a hand-held part 402 is arranged on the side wall of the scraper 401.
[0035] The inner recessed cloth cavity 102 is arranged on the cloth body 101, the cloth cavity 102 is communicated with the lower discharge slope 111 below, and the lower discharge slope 111 is butted with the groove body of the forming groove mechanism 2. In actual use, the material is in the cloth cavity 102, the molten material uniformly enters the groove under the action of the strip cloth distributor 105 along the discharge slope 111, and the material is cooled in the groove by using the heat carrier disc mechanism 3 to make the material solidify and form. Since the material entering the cloth cavity 102 is molten material with relatively high temperature, when it directly contacts the inner wall of the cloth body 101, the material is easy to solidify on the inner wall of the cloth cavity 102. Therefore, the heating mechanism 110 is arranged inside the side wall of the cloth body 101 for heating the inner wall to ensure that the material can flow smoothly in the cloth cavity 102. The strip cloth distributor 105 is a plate body, and the material holes are uniformly arranged on the plate body to uniformly distribute the material and make the material discharge more uniformly and stably.
[0036] The scraper 401 can be used to slice the material after solidification, and the hand-held part 402 can facilitate the holding of the scraper 401, and the operation is convenient.
[0037] Two through holes 106 are arranged on the side wall of the cloth body 101 in the range of the discharge slope 111, the guide plug 107 is inserted and arranged in the through hole 106, the guide plug 107 is filled in the through hole 106 to keep the flatness of the discharge slope 111, the fan 104 is fixed on the other side of the cloth body 101 relative to the discharge slope 111, and the air outlet of the fan 104 corresponds to the through hole 106. The through hole 106 is arranged on the cloth body 101 in the range of the discharge slope, and two fans 104 are arranged, after the material flows into the groove through the discharge slope 111, the guide plug 107 can be taken out, then the fan 104 is started, and the material in the groove can be cooled to make it cool and solidify more quickly.
[0038] The accumulator 108 and the controller 103 are also included, the controller 103 is arranged on the side wall of the cloth body 101, the accommodating cavity 109 is arranged inside the side wall of the cloth body 101, the accumulator 108 is arranged in the accommodating cavity 109, the accumulator 108 is connected with the controller 103, and the controller 103 is connected with the fan 104 and the heating mechanism 110. In order to improve the integrity of the equipment, the accommodating cavity 109 is arranged inside the side wall of the cloth body 101, the accumulator 108 is arranged in the accommodating cavity 109, and the integrity is good. The accumulator 108 is connected with the fan 104 and the heating mechanism 110 through the controller 103, the action of the accumulator 108 is controlled, and the accumulator 108 is powered.
[0039] The heating mechanism 110 is an electric heating wire arranged inside the sidewall of the cloth body 101, and the electric heating wire is connected with the controller 103; the electric heating wire is powered by the controller 103 through the connection with the controller 103, and the heating temperature of the controller 103 is controlled, and the operation is simple and convenient. In other embodiments, the heating mechanism 110 is a coil arranged in the cloth body 101, and the two ends of the coil are respectively connected with a heat medium inlet pipe and a heat medium outlet pipe through electromagnetic valves, and the electromagnetic valves are connected with the controller 103. The controller 103 controls the opening and closing and flow of the electromagnetic valves, and the heat medium inlet pipe and the heat medium outlet pipe provide the coil with heat medium, and the flow is controlled to control the heating temperature, and the heating effect is good.
[0040] As shown in Figure 6 , Figure 7 , the groove body of the forming groove mechanism 2 is divided into an inner groove body 22 and an outer groove body 21, and the inner groove body 22 and the outer groove body 21 are both rectangular cavities composed of one bottom wall and three sidewalls. One side between the inner groove body 22 and the outer groove body 21 is inserted to form a rectangular cavity with adjustable length, and the inner groove body 22 and the outer groove body 21 are in sealed connection. Since the amount of material solidification in the laboratory is uncertain, in order to adapt to the solidification needs of different amounts of material, the volume of the groove body of the forming groove mechanism 2 can be adjusted. By inserting the inner groove body 22 and the outer groove body 21, the overlapping degree of the two is controlled to change the volume of the cavity of the groove body to adapt to the needs of solidification of different amounts of material. Of course, one end of the inner groove body 22 is inserted into the inside of the outer groove body 21, and the two are in sealed connection and can slide relative to each other.
[0041] Positioning hole grooves 23 are arranged on the sidewalls in the length direction of the inner groove body 22 and the outer groove body 21, the positioning hole grooves 23 on the sidewalls of the overlapping part of the inner groove body 22 and the outer groove body 21 are coincident, and locking knobs 24 are arranged in the coincident positioning hole grooves 23. After adjusting the position between the inner groove body 22 and the outer groove body 21, in order to ensure that the two remain stable, positioning hole grooves 23 are arranged on the sidewalls of the two, and after the two are inserted, part of the positioning hole grooves 23 must be coincident, so the locking knobs 24 are locked in the coincident positioning hole grooves 23, that is, the locking knobs 24 are actually the structure of bolts and nuts.
[0042] The end of the outer groove body 21 away from the inner groove body 22 can be rotatably connected with the lower end of the cloth body 101 through a pin shaft, which is convenient for storage and folding, and the overall equipment is strong in integrity.
[0043] As shown in Figure 8 , Figure 9As shown, the heat transfer plate mechanism 3 includes a first heat transfer plate 31 and a second heat transfer plate 32. The first heat transfer plate 31 is fixedly connected to the bottom of the outer tank 21, and the second heat transfer plate 32 is rotatably connected to the first heat transfer plate 31 via a pin. A heat transfer medium pipe 34 and a coolant pipe 33 are provided inside the first heat transfer plate 31 and the second heat transfer plate 32. Both ends of the heat transfer medium pipe 34 are used to connect to a heat transfer medium source, and both ends of the coolant pipe 33 are used to connect to a coolant source. The heat transfer plate mechanism 3 heats or cools the inner tank 22 and the outer tank 21, depending on actual needs. The size of the first heat transfer plate 31 can be the same as the size of the inner tank 22. Thus, when the inner tank 22 and the outer tank 21 are adjusted to their minimum size, it is not necessary to open the first heat transfer plate 31 and the second heat transfer plate 32; heating can be performed directly on the outer tank 21. When the outer tank 21 and the inner tank 22 are adjusted to a certain size or maximum state, the first heat transfer plate 31 and the second heat transfer plate 32 need to be unfolded and attached to the bottom surface of the inner tank 22 and the outer tank 21 for heating or cooling. Heating or cooling can be carried out by heat transfer medium or refrigerant.
[0044] A locking knob 24 is threadedly connected to the end of the pin between the first heat carrier plate 31 and the second heat carrier plate 32. The first heat carrier plate 31 and the second heat carrier plate 32 are rotatably connected by the pin and locked by the threaded locking knob 24 to ensure that they can maintain a stable state.
[0045] like Figure 4 As shown, a vertical elongated hole 403 is provided on the scraper 401, and a hand-held part 402 is provided on both sides of the scraper 401. The hand-held part 402 is provided with a mounting hole 404. The elongated hole 403 corresponds to the mounting hole 404, and a bolt is inserted into the elongated hole 403 and the mounting hole 404 for fixed connection.
[0046] The scraper 401 is a flat blade with handles 402 on both sides. The shape of the handles 402 can be selected according to actual needs and is not limited here. The position of the handles 402 can be adjusted through the position of the elongated hole 403 and the mounting hole 404 to achieve the desired or suitable situation, making operation more convenient and smooth.
[0047] The material is subjected to the process of forming and slicing: the inner groove 22 and the outer groove 21 are unfolded to a certain extent, and the first heat carrier disc 31 and the second heat carrier disc 32 are both opened. The heating mechanism 110 in the cloth body 101 is turned on. The molten material is slowly poured into the cloth cavity 102, and the material flows into the groove of the forming groove mechanism 2 through the strip cloth feeder 105 and the discharging slope 111, and is uniformly extended by the material scraper 4. During the standing process, it slowly condenses and forms, and the thickness of the material is controlled to be 0.5-3mm. If the freezing point of the material is in the range of 30-50℃, the guide plug 107 is removed when there is no material left on the discharging slope 111, the fan 104 is turned on, and air is blown to the surface of the material to accelerate the material forming. After the material on the surface of the inner groove 22 and the outer groove 21 is solidified and formed, the material is cut longitudinally and transversely by the material scraper 4, and finally the sheet solid is obtained. After the sample is collected, the operation surface and the equipment are cleaned and dried.
[0048] The material is subjected to the process of determining the pour point and freezing point: the inner groove 22 and the outer groove 21 are unfolded to a certain extent, and the first heat carrier disc 31 and the second heat carrier disc 32 are both opened. The heating mechanism 110 in the cloth body 101 is turned on. The molten material is slowly poured into the cloth cavity 102, and the material flows into the groove of the forming groove mechanism 2 through the strip cloth feeder 105 and the discharging slope 111, and a precision thermometer is inserted below the liquid level of the material in the inner groove 22 and the outer groove 21 to preliminarily determine the pour point and freezing point of the material.
[0049] In the description of the present application, it should be understood that the orientations or positional relationships indicated by the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise" and the like are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the present application and simplifying the description, and therefore cannot be understood as indicating or implying that the devices or elements indicated must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as limiting the present application. In addition, the terms "first" and "second" are only for the purpose of description, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" can explicitly or implicitly include one or more of the features. In the description of the present application, the meaning of "multiple" is two or more, unless otherwise specifically limited.
[0050] In the description of the application, it is necessary to explain that, unless otherwise explicitly specified and limited, the terms "mounting", "connection", "connection" should be understood broadly, for example, it can be fixed connection, or detachable connection, or integrally connected; can be mechanical connection; can be directly connected, or indirectly connected through intermediate medium, can be the interaction relationship of two elements. For those skilled in the art, the specific meaning of the above terms in the application can be understood according to the specific circumstances.
[0051] In the present application, unless otherwise explicitly specified and limited, the first feature "on" or "under" the second feature can include that the first and second features are in direct contact, or that the first and second features are not in direct contact but are in contact through another feature between them. Moreover, the first feature "on", "above" and "above" the second feature includes that the first feature is directly above and obliquely above the second feature, or only indicates that the horizontal height of the first feature is higher than that of the second feature. The first feature "under", "below" and "below" the second feature includes that the first feature is directly below and obliquely below the second feature, or only indicates that the horizontal height of the first feature is less than that of the second feature.
[0052] The above is only the preferred embodiment of the present application, and does not limit the present application in any form. Although the present application has been disclosed as above with the preferred embodiment, it is not intended to limit the present application. Any person skilled in the art can make some changes or modifications to the above disclosed technical content without departing from the technical solution of the present application, and any simplification, modification, equivalent change and modification of the above embodiment according to the technical essence of the present application still belongs to the scope of the technical solution of the present application.
Claims
1. A material forming apparatus, characterized by: The cloth temperature control mechanism, the forming groove mechanism and the heat carrier disc mechanism are included. The cloth temperature control mechanism includes a cloth body, an inner recessed cloth cavity is formed on the top of the cloth body, a discharge slope is arranged on the sidewall of the cloth body, the top of the discharge slope is communicated with the cloth cavity, and a strip cloth device is arranged at the inner bottom end of the cloth cavity. The forming groove mechanism is arranged at the lower end of the cloth temperature control mechanism, and includes a groove body with an upward opening. The heat carrier disc mechanism is arranged on the lower surface of the groove body and is used for heating or cooling the groove body. The scraper includes a scraper blade, and a hand holding part is arranged on the sidewall of the scraper blade.
2. A material forming apparatus according to claim 1, wherein the material forming apparatus is a material forming apparatus according to any one of claims 3 to 10. At least one through hole is arranged on the sidewall of the cloth body in the range of the discharge slope, a guide plug is inserted and arranged in the through hole, the guide plug keeps the discharge slope flat when being filled in the through hole, a fan is fixed on the cloth body on the other side relative to the discharge slope, and the air outlet of the fan corresponds to the through hole.
3. A material forming apparatus according to claim 2, wherein: A battery and a controller are further included, the controller is arranged on the sidewall of the cloth body, an accommodation cavity is arranged in the sidewall of the cloth body, the battery is arranged in the accommodation cavity, the battery is connected with the controller, and the controller is connected with the fan and the heating mechanism.
4. A material forming apparatus according to claim 3, wherein: The heating mechanism is an electric heating wire arranged in the sidewall of the cloth body, the electric heating wire is connected with the controller, or the heating mechanism is a coil pipe arranged in the cloth body, the coil pipe is connected with a heat medium inlet pipe and a heat medium outlet pipe through electromagnetic valves at two ends respectively, and the electromagnetic valves are connected with the controller.
5. A device for forming a mass according to any one of claims 1 to 4, characterised in that: The groove body of the forming groove mechanism is divided into an inner groove body and an outer groove body, the inner groove body and the outer groove body are both rectangular cavities formed by one bottom wall and three sidewalls, a length-adjustable rectangular cavity is formed by inserting one side between the inner groove body and the outer groove body without arranging a sidewall, and the inner groove body and the outer groove body are in sealed connection.
6. A material forming apparatus according to claim 5, wherein: Positioning hole grooves are arranged on the sidewalls in the length direction of the inner groove body and the outer groove body, the positioning hole grooves on the sidewalls of the overlapping parts of the inner groove body and the outer groove body are coincided, and locking knobs are arranged in the coincided positioning hole grooves.
7. A material forming apparatus according to claim 5, wherein: The heat carrier disc mechanism includes a first heat carrier disc and a second heat carrier disc, the first heat carrier disc is fixedly connected with the bottom of the outer groove body, the second heat carrier disc is rotationally connected with the first heat carrier disc through a pin shaft, heat medium pipelines and refrigerant pipelines are arranged in the first heat carrier disc and the second heat carrier disc, two ends of the heat medium pipelines are used for connecting a heat medium source, and two ends of the refrigerant pipelines are used for connecting a refrigerant source.
8. A material forming apparatus according to claim 5, wherein: Locking knobs are threadedly connected with the end portions of the pin shaft between the first heat carrier disc and the second heat carrier disc.
9. A material forming apparatus according to claim 1 wherein the material forming apparatus is a material forming apparatus according to any one of claims 2 to 8. A vertical long hole is arranged on the scraper blade, hand holding parts are arranged on both sides of the scraper blade, mounting holes are arranged on the hand holding parts, the long hole corresponds to the mounting hole, and the long hole and the mounting hole are fixedly connected by penetrating a bolt.