Assembly table based on visual inspection
By using a vision-based assembly table that combines a vision inspection mechanism and a clamping mechanism, the problems of low efficiency and poor consistency in traditional inspection methods are solved, achieving efficient automated inspection and stable clamping.
Patent Information
- Application Number
- CN202520271720.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-20
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2035-02-20
AI Technical Summary
Traditional manual assembly and quality inspection methods are inefficient, prone to errors, and inconsistent, limiting the improvement of production capacity.
An assembly table based on vision inspection is adopted, which combines a vision inspection mechanism and a clamping mechanism to achieve efficient automated inspection and stable clamping.
It achieves efficient and automated detection, improves detection accuracy and consistency, and is suitable for stable clamping of various detection objects.
Smart Images

Figure CN223611373U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to the technical field of assembly platform, especially relates to an assembly platform based on visual inspection. BACKGROUND
[0002] In the rapid development of manufacturing industry, enterprises are faced with global competition, rising production costs and consumer demand for product quality challenges, of which the parts are the main products used in manufacturing industry, and need to be detected before being put into use.
[0003] The traditional manual assembly and quality detection method has the problems of low efficiency, large error and poor consistency, which limits the improvement of production capacity. Therefore, the technical personnel in the art provides an assembly platform based on visual inspection to solve the problems in the above background technology. UTILITY MODEL CONTENT
[0004] The utility model discloses a kind of assembly platforms based on visual inspection to solve the shortcomings in prior art, and the visual detection mechanism set up can be efficient and automatic detection to the detection object, with better usability, and the clamping mechanism set up can be fixed to different kinds of detection object, so as to reach the purpose of convenient and stable clamping.
[0005] To achieve the above object, the utility model provides the following technical scheme:
[0006] An assembly platform based on visual inspection, including workbench, the upper end surface middle part rear of the workbench is fixedly connected with visual detection mechanism, the upper end surface middle part front of the workbench is fixedly connected with clamping mechanism;
[0007] The visual detection mechanism includes mounting column, the front end surface of the mounting column is fixedly connected with connecting plate, the upper end surface of the connecting plate is fixedly connected with telescopic link, the movable end of the telescopic link is fixedly connected with mounting seat and is penetrated through connecting plate, the lower end surface of the mounting seat is fixedly connected with image acquisition camera, the upper end surface of the connecting plate is fixedly connected with image acquisition card, data analyzer and data transmitter, the front end surface of the connecting plate is fixedly connected with display screen;
[0008] Through the above technical scheme, when detecting, image is obtained through the lens on image acquisition camera and is transmitted to data analyzer, data analyzer analyzes image, extracts features and judges, information is introduced into display screen through data transmitter at this time, so that the purpose of visual detection of goods can be achieved.
[0009] Further, the clamping mechanism includes fixed frame, the upper end surface of the fixed frame is provided with placing opening;
[0010] Through the technical scheme, the fixed frame can be used for placing the detection object.
[0011] Further, the two inner walls of the placing opening are provided with adjusting grooves, the inner walls of the two adjusting grooves are fixedly connected with return springs, the other ends of the two return springs are fixedly connected with moving blocks, the opposite sides of the two moving blocks are fixedly connected with supporting rods, and the upper end surfaces of the two supporting rods are fixedly connected with limiting columns.
[0012] Through the technical scheme, the limiting column is actuated to move the supporting rod to one end of the adjusting groove, the moving block is synchronously moved under stress and drives the return spring to be compressed, the detection object is placed on the two supporting rods, the return spring is automatically ejected, the limiting column is moved under stress and is in contact with the detection object, and the purpose of clamping and limiting the detection object is achieved.
[0013] Further, the upper and lower end surfaces of the two moving blocks are fixedly connected with limiting sliders, and the upper and lower inner walls of the two adjusting grooves are provided with limiting sliding grooves, and the plurality of limiting sliders are slidingly arranged in the corresponding limiting sliding grooves.
[0014] Through the technical scheme, the limiting sliders are slidingly arranged in the limiting sliding grooves, and the purpose of limiting the movement of the moving block is achieved.
[0015] Further, the front end surface of the workbench is fixedly connected with a control panel, and the control panel, the image acquisition card, the data analyzer, the data transmitter and the display screen are electrically connected.
[0016] Through the technical scheme, the control panel can be used for controlling the use of each element.
[0017] Further, the outer walls of the image acquisition cameras are fixedly connected with annular illuminating lamps.
[0018] Through the technical scheme, the annular illuminating lamps can ensure good illumination and improve image quality.
[0019] Further, the upper end surface of the connecting plate is fixedly connected with a storage battery.
[0020] Through the technical scheme, the storage battery can be used for better power supply.
[0021] Further, the lower end surfaces of the two supporting columns are provided with auxiliary grooves, and the two auxiliary grooves are fixedly connected with anti-skid pads.
[0022] Through the support column and the anti-skid pad, the device can be stably supported.
[0023] The utility model discloses the following beneficial effects:
[0024] 1. The assembly table based on visual inspection provided in the utility model can obtain images through the lens on the image acquisition camera during detection, and the images are transmitted to the data analyzer, the data analyzer analyzes the images, extracts features and judges, information is introduced into the display screen through the data transmitter at this time, so that the purpose of visual inspection of the articles can be achieved, and the additional annular illuminating lamp can ensure good illumination, thereby improving the image quality and having the benefits of efficient and automatic detection.
[0025] 2. The assembly table based on visual inspection provided in the utility model can be used for clamping various detection objects, and the detection object is placed on the two support rods after the limiting column is actuated, the support rod moves to one end of the adjusting groove, the moving block moves synchronously under stress and drives the compression of the return spring, the detection object is placed on the two support rods, the return spring is automatically ejected at this time, the limiting column moves under stress and contacts the detection object, so that the purpose of limiting and clamping is achieved.
[0026] 3. The assembly table based on visual inspection provided in the utility model can be used for efficiently and automatically detecting the detection object through the visual inspection mechanism, has better usability, and can be used for limiting and fixing different types of detection objects through the clamping mechanism, so that the purpose of convenient and stable clamping is achieved. DRAWINGS
[0027] Figure 1 The utility model provides an assembly table based on visual inspection of the shaft measurement schematic view;
[0028] Figure 2 The utility model provides an assembly table based on visual inspection of the front cut schematic view;
[0029] Figure 3 The utility model provides an assembly table based on visual inspection of the front cut schematic view; Figure 2
[0030] Figure 4 The utility model provides an assembly table based on visual inspection of the shaft measurement schematic view of support column;
[0031] Figure 5 The utility model provides an assembly table based on visual inspection of the visual inspection mechanism work flow schematic view.
[0032] LEGEND:
[0033] 1, workbench; 2, visual detection mechanism; 201, mounting column; 202, connecting plate; 203, telescopic rod; 204, mounting seat; 205, image acquisition camera; 206, ring-shaped illuminating lamp; 207, image acquisition card; 208, data analyzer; 209, data transmitter; 210, battery; 211, display screen; 3, clamping mechanism; 301, fixed frame; 302, placing port; 303, adjusting groove; 304, reset spring; 305, moving block; 306, support rod; 307, limiting column; 308, limiting slider; 309, limiting sliding groove; 4, control panel; 5, support column; 6, auxiliary groove; 7, anti-skid pad. DETAILED DESCRIPTION
[0034] The technical solutions in the embodiments of the present application will be described clearly and completely below with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, rather than all the embodiments of the present application. Based on the embodiments of the present application, all the other embodiments obtained by those skilled in the art without creative labor fall within the scope of protection of the present application.
[0035] With reference to Figure 1 , Figure 2 , Figure 4 and Figure 5 , the present application provides an embodiment: an assembly table based on visual detection, comprising a workbench 1, a visual detection mechanism 2 is fixedly connected to the middle rear part of the upper end face of the workbench 1, a clamping mechanism 3 is fixedly connected to the middle front part of the upper end face of the workbench 1, support columns 5 are fixedly connected to both sides of the lower end face of the workbench 1, auxiliary grooves 6 are formed in the lower end faces of the two support columns 5, anti-skid pads 7 are fixedly sleeved in the two auxiliary grooves 6, and the support columns 5 and the anti-skid pads 7 can achieve the purpose of stable support of the device.
[0036] The visual detection mechanism 2 comprises a mounting column 201, the front end surface of the mounting column 201 is fixedly connected with a connecting plate 202, the upper end surface of the connecting plate 202 is fixedly connected with an extension rod 203, the movable end of the extension rod 203 penetrates through the connecting plate 202 and is fixedly connected with a mounting seat 204, the lower end surface of the mounting seat 204 is fixedly connected with an image acquisition camera 205, the outer wall of the image acquisition camera 205 is fixedly sleeved with a ring-shaped illuminating lamp 206 at the lower part, the good illumination can be ensured through the ring-shaped illuminating lamp 206, and then the image quality is improved, the upper end surface of the connecting plate 202 is fixedly connected with an image acquisition card 207, a data analyzer 208 and a data transmitter 209, the front end surface of the connecting plate 202 is fixedly connected with a display screen 211, the front end surface of the workbench 1 is fixedly connected with a control panel 4, the control panel 4, the image acquisition card 207, the data analyzer 208, the data transmitter 209 and the display screen 211 are electrically connected, the control panel 4 can be used for controlling each element, the upper end surface of the connecting plate 202 is fixedly connected with a storage battery 210 on one side, and the storage battery 210 can be used for better power supply;
[0037] Figure 1 、 Figure 2 and Figure 3 The clamping mechanism 3 comprises a fixed frame 301, the upper end surface of the fixed frame 301 is provided with a placing opening 302, the fixed frame 301 can be used for placing the detection object, the inner walls of the two sides of the placing opening 302 are provided with adjusting grooves 303, the inner walls of one side of the two adjusting grooves 303 are fixedly connected with return springs 304, the other ends of the two return springs 304 are fixedly connected with moving blocks 305, the opposite sides of the two moving blocks 305 are fixedly connected with supporting rods 306, the upper end surfaces of the two supporting rods 306 are fixedly connected with limiting columns 307, the supporting rods 306 are moved to one end of the adjusting groove 303 by driving the limiting column 307, the moving blocks 305 are synchronously moved and the return springs 304 are compressed, the detection object is placed on the two supporting rods 306, the limiting column 307 is moved and contacted with the detection object by releasing the limiting column 307, so that the purpose of limiting and clamping is achieved, the upper and lower end surfaces of the two moving blocks 305 are fixedly connected with limiting sliding blocks 308, the upper and lower end inner walls of the two adjusting grooves 303 are provided with limiting sliding grooves 309, and the plurality of limiting sliding blocks 308 are slidingly arranged in the corresponding limiting sliding grooves 309, the purpose of limiting and moving the moving blocks 305 can be achieved through the sliding arrangement of the limiting sliding blocks 308 in the limiting sliding grooves 309.
[0038] Working principle: in use, dial two limit post 307 so that the support rod 306 to the end of the adjustment groove 303 moves, at this time the moving block 305 force moves and drives the reset spring 304 compression, put the detection object on two support rods 306, immediately release the limit post 307, the reset spring 304 is not blocked by the automatic pop, moving block 305 is moved and contacted with the detection object, the detection object is limited clamping, by pressing the control panel 4 so that each component works, wherein the lens on the image acquisition camera 205 obtains the image of the detected object, and transmits to the data analyzer 208, the data analyzer 208 analyzes the image, extracts the feature and judges, at this time the information is introduced into the display screen 211 through the data transmitter 209, the visual detection is in progress, and under the action of the annular illuminating lamp 206, it can provide good illumination to improve the image quality.
[0039] Finally, it should be noted that: the above only for the preferred specific embodiments of the present application, and is not intended to limit the present application, although the foregoing detailed description of the present application is made, for those skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement, within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included in the scope of protection of the present application.
Claims
1. A vision-based assembly table, comprising a workbench (1), characterized in that: A visual inspection mechanism (2) is fixedly connected to the rear part of the upper end face of the workbench (1), and a clamping mechanism (3) is fixedly connected to the front part of the upper end face of the workbench (1). The visual inspection mechanism (2) includes a mounting column (201), a connecting plate (202) is fixedly connected to the front end face of the mounting column (201), a telescopic rod (203) is fixedly connected to the upper end face of the connecting plate (202), the movable end of the telescopic rod (203) passes through the connecting plate (202) and is fixedly connected to a mounting base (204), an image acquisition camera (205) is fixedly connected to the lower end face of the mounting base (204), an image acquisition card (207), a data analyzer (208) and a data transmitter (209) are fixedly connected to the upper end face of the connecting plate (202), and a display screen (211) is fixedly connected to the front end face of the connecting plate (202).
2. The assembly table based on vision inspection according to claim 1, characterized in that: The clamping mechanism (3) includes a fixed frame (301), and the upper end face of the fixed frame (301) is provided with a placement opening (302).
3. The assembly table based on vision inspection according to claim 2, characterized in that: The inner walls on both sides of the placement port (302) are provided with adjustment grooves (303). A return spring (304) is fixedly connected to one side of the inner wall of each of the two adjustment grooves (303). A moving block (305) is fixedly connected to the other end of each of the two return springs (304). A support rod (306) is fixedly connected to the opposite side of each of the two moving blocks (305). A limiting post (307) is fixedly connected to the upper end face of each of the two support rods (306).
4. The assembly table based on vision inspection according to claim 3, characterized in that: Limiting sliders (308) are fixedly connected to the upper and lower end faces of the two moving blocks (305), and limiting grooves (309) are opened on the upper and lower inner walls of the two adjusting grooves (303). The multiple limiting sliders (308) are respectively slidably arranged in the corresponding limiting grooves (309).
5. The assembly table based on vision inspection according to claim 1, characterized in that: The front end of the workbench (1) is fixedly connected to a control panel (4), and the control panel (4), image acquisition card (207), data analyzer (208), data transmitter (209) and display screen (211) are all electrically connected.
6. The assembly table based on vision inspection according to claim 1, characterized in that: A ring light (206) is fixedly fitted on the lower part of the outer wall of the image acquisition camera (205).
7. The assembly table based on vision inspection according to claim 1, characterized in that: A storage battery (210) is fixedly connected to one side of the upper end face of the connecting plate (202).
8. The assembly table based on vision inspection according to claim 1, characterized in that: The workbench (1) has two fixed support columns (5) on both sides of its lower end face. The lower end face of each of the two support columns (5) is provided with an auxiliary groove (6), and an anti-slip pad (7) is fixedly fitted inside each of the two auxiliary grooves (6).