Novel spraying plate micropore testing device

Abstract

The utility model discloses a novel spraying plate micropore testing device, which belongs to the technical field of spraying equipment detection and comprises a flat plate, a T-shaped sliding groove is arranged on the upper end face of a placing plate, a two-way screw rod is rotatably connected inside the T-shaped sliding groove, two symmetrically distributed T-shaped sliding blocks are in threaded connection with the outer wall of the two-way screw rod, and the two T-shaped sliding blocks are in threaded connection with the flat plate. The output end of a servo motor drives a two-way screw to rotate, two T-shaped sliding blocks drive movable plates to relatively move in T-shaped sliding grooves, the distance between the two movable plates is adjusted, then the output end of an electric telescopic rod drives an L-shaped clamping plate, and the L-shaped clamping plate moves left and right on the upper end faces of the movable plates; the distance between the two L-shaped clamping plates is convenient to adjust, a spraying plate to be tested is fixed above the two movable plates, the spraying plate is convenient to clamp, and the device has the advantages of being good in inspection effect, convenient to clamp the spraying plate, high in working efficiency, convenient to adjust in size and high in applicability.

Description

TECHNICAL FIELD

[0001] The utility model relates to a spray equipment detection technical field, especially in a kind of novel spray panel micropore testing device. BACKGROUND

[0002] Currently, spray panel needs to be cleaned when maintaining, specifically, the spray panel of aviation aluminum material with a large amount of adhered aluminum oxide dust is immersed in a special proportion acid solution for corrosion cleaning, then washed with a high-pressure water gun, and then placed in an ultrasonic cleaning tank for cleaning and oscillation, effectively removing the adhered aluminum oxide particles in the micropores of the spray panel, and finally sealed and packaged after drying for several hours for installation and use. However, the adhered aluminum oxide particles at the existing spray holes cannot be completely cleaned, and inspection is required during installation.

[0003] The existing inspection is mostly manual inspection, which is low in work efficiency and large in workload. In addition, due to the small aperture (about 2 mm), visual inspection is prone to missed detection, resulting in poor inspection effect. There are also spray panel micropore testing devices for inspecting the spray panel, but the existing devices are troublesome to clamp the spray panel during use, and have low work efficiency. In addition, the clamping mechanism of the existing device is not easy to adjust, and it is not convenient to fix spray panels of different sizes, so the applicability is poor. SUMMARY

[0004] To solve the problems in the above background, the utility model provides a novel spray panel micropore testing device, which has the characteristics of good inspection effect, convenient clamping of the spray panel, high work efficiency, easy size adjustment and strong applicability.

[0005] The utility model is implemented as follows: a novel spray panel micropore testing device includes a flat plate, the upper end surface of the flat plate is fixedly connected with a support frame, the upper end surface of the flat plate is fixedly connected with two guide rails located on the inner side of the support frame, the outer wall of each of the two guide rails is slidably connected with a sliding sleeve, the upper end surface of each of the two sliding sleeves is fixedly connected with a mounting plate, the upper end surface of the mounting plate is provided with a T-shaped sliding groove, the T-shaped sliding groove is rotatably connected with a bidirectional screw rod, the outer wall of the bidirectional screw rod is threadedly connected with two symmetrically distributed T-shaped sliding blocks, the upper end surface of each of the two T-shaped sliding blocks extends to the outside of the T-shaped sliding groove and is fixedly connected with a movable plate, a servo motor is embeddedly installed on the front end surface of the mounting plate, and the output end of the servo motor is fixedly connected with the bidirectional screw rod.

[0006] A high-definition camera and an infrared scanner are installed on the lower end surface of the support frame, and an alarm is installed on the upper end surface of the support frame.

[0007] The upper end surface of the movable plate is provided with two symmetrically distributed clamping mechanisms.

[0008] In order to facilitate the clamping of the spray plate, as a novel spray plate micropore testing device of the utility model preferably, the clamping mechanism includes the fixed plate fixedly connected to the upper end face of the movable plate, one end of the fixed plate is provided with the electric telescopic rod, the output end of the electric telescopic rod is fixedly connected with the L-shaped clamping plate, the inner side of the L-shaped clamping plate is fixedly connected with the rubber pad.

[0009] In order to drive the left and right movement of the setting plate, as a novel spray plate micropore testing device of the utility model preferably, the lower end face of the setting plate is fixedly connected with two symmetrical distribution racks, the upper end face of the flat plate is provided with the double-shaft motor through the support, the two output ends of the double-shaft motor are fixedly connected with the gear meshing with the two racks.

[0010] In order to prevent the sliding sleeve from sliding off the outer wall of the guide rail, as a novel spray plate micropore testing device of the utility model preferably, the upper end face of the flat plate is fixedly connected with two baffle plates located on the left and right sides of the two guide rails, and the two baffle plates are respectively abutted with the left and right ends of the two guide rails.

[0011] In order to make the L-shaped clamping plate more stable, as a novel spray plate micropore testing device of the utility model preferably, the upper end face of the movable plate is provided with the limiting groove, and the lower end face of each of the two L-shaped clamping plates is fixedly connected with the limiting column matched with the limiting groove.

[0012] In order to make the device operation more convenient, as a novel spray plate micropore testing device of the utility model preferably, the front end face of the support frame is fixedly connected with the control panel.

[0013] Compared with the prior art, the utility model has the advantages that:

[0014] The utility model discloses, through the output end of servo motor drive two way screw rod rotation, make two T type sliding block drive movable plate relative movement in T type sliding groove's inside, adjust the distance between two movable plates, then through the output end of electric telescopic rod drive L type clamping plate, make L type clamping plate left and right movement in the upper end face of movable plate, the distance between two L type clamping plates is adjusted, and the spray plate to be tested is fixed above two movable plates, so that the spray plate is clamped, the device can be suitable for different specifications and sizes of spray plate, and the applicability is stronger.

[0015] In addition, the utility model discloses, through the setting plate drive spray plate left movement, pass through support frame, through infrared scanning instrument to spray plate scanning, simultaneously through high-definition camera to spray plate image capture, when finding that the micropore of spray plate exists alumina particle, through siren to issue warning and remind staff to handle in time, operation is simpler, and the checking effect is good, and the working efficiency is high. BRIEF DESCRIPTION OF DRAWINGS

[0016] Fig. 1 It is the overall structure diagram of the novel spraying plate micropore testing device of the utility model;

[0017] Fig. 2 It is the overall structure diagram of the utility model;

[0018] Fig. 3 It is the partial structure diagram of the utility model.

[0019] In the drawing, 1, flat plate;2, support frame;3, guide rail;4, sliding sleeve;5, setting plate;6, T-shaped sliding groove;7, bidirectional screw;8, T-shaped sliding block;9, servo motor;10, movable plate;11, fixed plate;12, electric telescopic rod;13, L-shaped clamping plate;14, rubber pad;15, limiting groove;16, limiting column;17, rack;18, double-shaft motor;19, gear;20, infrared scanner;21, high-definition camera;22, alarm;23, control panel;24, baffle. DETAILED DESCRIPTION

[0020] In order to make the purpose, technical scheme and advantages of the utility model more clear and obvious, the following will be further described in detail by combining with the drawings and examples. It should be understood that the specific examples described herein are only used to explain the utility model, and are not used to limit the utility model.

[0021] In the description of the utility model, it should be understood that the orientation or position relationship indicated by the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer" and the like is based on the orientation or position relationship shown in the drawings, and is only for the convenience of describing the utility model and simplifying the description, and is not intended to indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and therefore cannot be understood as a limitation on the utility model. In addition, in the description of the utility model, the meaning of "a plurality of" is two or more than two, unless otherwise specifically limited.

[0022] Please refer to Figs. 1-3The utility model provides a novel spray panel micropore testing device, including the flat plate 1, the upper end surface fixed connection of flat plate 1 has the support frame 2, the upper end surface fixed connection of flat plate 1 has two guide rails 3 in the inside of support frame 2, the outer wall of two guide rails 3 all slidingly connects the sleeve 4, the upper end surface fixed connection of two sleeve 4 has the installation plate 5, the upper end surface of installation plate 5 is opened T type sliding groove 6, the inside rotation of T type sliding groove 6 is connected with two -way screw 7, two -way screw 7's outer wall is connected with two T type sliding block 8 of symmetrical distribution, and the upper end surface of two T type sliding block 8 all extends to the outside of T type sliding groove 6 and is fixedly connected with movable plate 10, and the front end surface of installation plate 5 is embedded with servo motor 9, and the output of servo motor 9 is fixedly connected with two -way screw 7;

[0023] The lower end surface of the support frame 2 is provided with a high-definition camera 21 and an infrared scanner 20 distributed left and right, and the upper end surface of the support frame 2 is provided with an alarm 22.

[0024] The upper end surface of the movable plate 10 is provided with two symmetrically distributed clamping mechanisms.

[0025] In the embodiment: the output end of the servo motor 9 drives the two-way screw 7 to rotate, so that the two T-shaped sliding blocks 8 drive the movable plate 10 to move relatively in the T-shaped sliding groove 6, the distance between the two movable plates 10 is adjusted, then the spray panel to be tested is fixed above the two movable plates 10 by the clamping mechanism, then the output end of the double-shaft motor 18 drives the two gears 19 to rotate, the two gears 19 are meshed with the two racks 17 respectively, so that the two racks 17 drive the installation plate 5 to move left and right, the spray panel is moved left by the installation plate 5, passes through the support frame 2, and is scanned by the infrared scanner 20, and at the same time, the high-definition camera 21 captures the image of the spray panel, when the aluminum oxide particles exist in the micropore of the spray panel are found, the alarm 22 sends an alarm to remind the staff to handle in time, the operation is more simple, the checking effect is good, the spray panel is clamped conveniently, the working efficiency is high, the size is adjusted conveniently, and the applicability is high.

[0026] As a technical optimization scheme of the utility model, the clamping mechanism comprises a fixed plate 11 fixedly connected to the upper end surface of the movable plate 10, an electric telescopic rod 12 installed at one end of the fixed plate 11, an L-shaped clamping plate 13 fixedly connected to the output end of the electric telescopic rod 12, and a rubber pad 14 fixedly connected to the inner side of the L-shaped clamping plate 13.

[0027] In the embodiment, the L-shaped clamping plates 13 are driven by the output ends of the electric telescopic rods 12 to move left and right on the upper end face of the movable plate 10, so that the distance between the two L-shaped clamping plates 13 is adjusted, the device can be suitable for spraying plates of different specifications and sizes, the applicability is stronger, the rubber pads 14 are used to increase the friction force, the spraying plate is more firm, and damage of the L-shaped clamping plates 13 to the spraying plate is prevented.

[0028] As a technical optimization scheme of the utility model, the lower end face of the placement plate 5 is fixedly connected with two symmetrical gear racks 17, the upper end face of the flat plate 1 is provided with a double-shaft motor 18 through a support, and the two output ends of the double-shaft motor 18 are fixedly connected with two gear wheels 19 which are engaged with the two gear racks 17.

[0029] In the embodiment, the two gear wheels 19 are driven by the output ends of the double-shaft motor 18 to rotate, the two gear wheels 19 are engaged with the two gear racks 17 respectively, the two gear racks 17 drive the placement plate 5 to move left and right, the operation is more convenient, and the working efficiency is higher.

[0030] As a technical optimization scheme of the utility model, the upper end face of the flat plate 1 is fixedly connected with two baffle plates 24 which are located on the left and right sides of the two guide rails 3, and the two baffle plates 24 are in abutment with the left and right ends of the two guide rails 3 respectively.

[0031] In the embodiment, the two baffle plates 24 are in abutment with the left and right ends of the two guide rails 3 respectively, so that the two sliding sleeves 4 are prevented from falling off from the outer walls of the two guide rails 3.

[0032] As a technical optimization scheme of the utility model, the upper end face of the movable plate 10 is provided with a limiting groove 15, and the lower end faces of the two L-shaped clamping plates 13 are fixedly connected with limiting columns 16 which are matched with the limiting groove 15.

[0033] In the embodiment, the limiting columns 16 are driven by the L-shaped clamping plates 13 to move in the limiting groove 15, so that the L-shaped clamping plates 13 are more stable.

[0034] As a technical optimization scheme of the utility model, the front end face of the support frame 2 is fixedly connected with a control panel 23.

[0035] In the embodiment, the servo motor 9, the electric telescopic rod 12, the double-shaft motor 18, the infrared scanner 20, the high-definition camera 21 and the alarm 22 are electrically connected with the control panel 23, the driving device is controlled through the control panel 23, and the operation is more convenient.

[0036] The working principle and use process of the utility model are as follows:

[0037] Firstly, the output end of the servo motor 9 drives the bidirectional screw 7 to rotate, so that the two T-shaped sliding blocks 8 drive the movable plates 10 to move relatively in the T-shaped sliding grooves 6, the distance between the two movable plates 10 is adjusted, then the output end of the electric telescopic rod 12 drives the L-shaped clamping plates 13 to move left and right on the upper end face of the movable plates 10, so as to adjust the distance between the two L-shaped clamping plates 13, the rubber pad 14 is in abutment with the spraying plate, the rubber pad 14 is used for increasing the friction, the spraying plate is more firm, meanwhile, the L-shaped clamping plates 13 are prevented from damaging the spraying plate, the spraying plate to be tested is fixed above the two movable plates 10, the spraying plate is clamped, the device can be suitable for spraying plates of different specifications and sizes, and the applicability is stronger;

[0038] Then the output end of the double-shaft motor 18 drives the two gears 19 to rotate, the two gears 19 are meshed with the two racks 17 respectively, the two racks 17 drive the placement plates 5 to move left and right, the spraying plate is driven by the placement plates 5 to move left through the support frame 2, the spraying plate is scanned by the infrared scanner 20, and the spraying plate is captured by the high-definition camera 21, when the aluminum oxide particles exist in the micropores of the spraying plate are found, the alarm 22 gives an alarm to remind the staff to handle in time, the operation is simpler, the checking effect is good, and the working efficiency is high.

[0039] The above is only a preferred embodiment of the utility model, and is not used to limit the utility model, and any modification, equivalent replacement and improvement within the spirit and principle of the utility model should be included in the protection scope of the utility model.

Claims

1. A novel spray panel micropore testing device comprising a flat plate (1) characterized in that: The upper end surface of the flat plate (1) is fixedly connected with a support frame (2), the upper end surface of the flat plate (1) is fixedly connected with two guide rails (3) located inside the support frame (2), the outer walls of the two guide rails (3) are both slidably connected with a sliding sleeve (4), the upper end surfaces of the two sliding sleeves (4) are fixedly connected with a placement plate (5), the upper end surface of the placement plate (5) is provided with a T-shaped sliding groove (6), the inside of the T-shaped sliding groove (6) is rotatably connected with a bidirectional screw rod (7), the outer wall of the bidirectional screw rod (7) is threadedly connected with two symmetrically distributed T-shaped sliding blocks (8), the upper end surfaces of the two T-shaped sliding blocks (8) are both extended to the outside of the T-shaped sliding groove (6) and fixedly connected with a movable plate (10), the front end surface of the placement plate (5) is embeddedly installed with a servo motor (9), the output end of the servo motor (9) is fixedly connected with the bidirectional screw rod (7); The lower end surface of the support frame (2) is installed with a left and right distributed high-definition camera (21) and an infrared scanner (20), the upper end surface of the support frame (2) is installed with an alarm (22); The upper end surface of the movable plate (10) is provided with two symmetrically distributed clamping mechanisms.

2. A novel spray panel micropore testing device according to claim 1, characterized in that: The clamping mechanism comprises a fixed plate (11) fixedly connected to the upper end surface of the movable plate (10), one end of the fixed plate (11) is installed with an electric telescopic rod (12), the output end of the electric telescopic rod (12) is fixedly connected with an L-shaped clamping plate (13), the inner side of the L-shaped clamping plate (13) is fixedly connected with a rubber pad (14).

3. A novel spray panel micropore testing device according to claim 1, characterized in that: The lower end surface of the placement plate (5) is fixedly connected with two symmetrically distributed racks (17), the upper end surface of the flat plate (1) is installed with a double-shaft motor (18) through a support, the two output ends of the double-shaft motor (18) are both fixedly connected with gear wheels (19) meshing with the two racks (17).

4. A novel spray panel micropore testing device according to claim 1, characterized in that: The upper end surface of the flat plate (1) is fixedly connected with two baffles (24) located on the left and right sides of the two guide rails (3), the two baffles (24) are respectively abutted with the left and right ends of the two guide rails (3).

5. A novel spray panel micropore testing device according to claim 2, characterized in that: The upper end surface of the movable plate (10) is provided with a limiting groove (15), the lower end surfaces of the two L-shaped clamping plates (13) are both fixedly connected with limiting columns (16) matched with the limiting groove (15).

6. A novel spray panel micropore testing device according to claim 1, characterized in that: The front end surface of the support frame (2) is fixedly connected with a control panel (23).

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