Semi-automatic flying probe tester and mechanical arm
By introducing calibration and lifting mechanisms into the semi-automatic flying probe tester, the problem of positional deviation caused by manual stacking of PCB boards was solved, improving the accuracy and efficiency of the test.
Patent Information
- Application Number
- CN202422978876.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-03
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-03
AI Technical Summary
Errors may occur when manually stacking PCBs, causing deviations in the position of the PCBs on the placement table, which affects the accuracy and reliability of the test results from the testing machine.
A calibration mechanism and a lifting mechanism were designed. The calibration mechanism adjusts the position of the PCB board through a clamp to perform centering calibration, and the lifting mechanism shortens the distance between the PCB board and the electric suction cup through an electric push rod to facilitate adsorption.
This reduces deviations in PCB board placement, improves testing accuracy and efficiency, and ensures the accuracy and reliability of test results.
Smart Images

Figure CN223611650U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to circuit board technical field especially relates to a kind of semi-automatic flying probe testing machine and mechanical arm. BACKGROUND
[0002] PCB board is important component for connecting and supporting electronic components in electronic equipment, and the PCB board forms an electrical circuit network by laying conductive paths on an insulating substrate to realize electrical connection between electronic components. In the production process of the PCB board, the electrical connection and defects on the PCB board are usually detected by semi-automatic flying probe testing. When the semi-automatic flying probe testing machine is running, the placement of the PCB board before testing and the removal of the PCB board after testing are usually completed by a mechanical arm. Before testing, the untested PCB board needs to be placed on the left side of the workbench manually, and then the PCB board is adsorbed by the electric suction cup. The electric suction cup is driven by the electric guide rail to move left until it reaches the specified position, and then the flying probe testing is performed. However, there may be errors when the PCB board is manually stacked, which may cause the position of the PCB board on the placement table to deviate, affecting the accuracy and reliability of the test results of the testing machine.
[0003] To solve the above problems, a semi-automatic flying probe testing machine and a mechanical arm are developed. SUMMARY
[0004] To overcome the shortcomings of errors in manual stacking of the PCB board, which may cause the position of the PCB board on the placement table to deviate, affecting the accuracy and reliability of the test results of the testing machine, the utility model provides a semi-automatic flying probe testing machine and a mechanical arm.
[0005] The technical solution of the utility model is as follows: a semi-automatic flying probe testing machine and a mechanical arm, which includes a testing machine, a placement table connected to the middle of the testing machine, a workbench connected to the right side of the testing machine, an electric guide rail connected between the upper left and right sides of the workbench, two electric suction cups connected to the electric guide rail in a sliding manner, a calibration mechanism provided on the left and right sides of the workbench, the calibration mechanism includes a mounting seat, the mounting seat is symmetrically arranged on the upper left and right sides of the workbench, a guide piece is connected to the left and right sides of the mounting seat, a clamping plate is connected between adjacent guide pieces in a sliding manner, the clamping plate is connected to the adjacent mounting seat in a sliding manner, a first guide rod is connected to the outer side of the lower part of the clamping plate, the first guide rod is connected to the adjacent mounting seat in a sliding manner, a clamping bolt is connected to the outer side of the middle part of the clamping plate in a sliding manner, the clamping bolt is connected to the adjacent mounting seat in a sliding manner, and a spring is connected between the clamping bolt and the adjacent clamping plate.
[0006] Further, the lifting mechanism comprises a mounting frame, the left and right parts of the workbench are connected with the mounting frame, an electric push rod is mounted on the mounting frame, a top plate is connected to the extension end of the electric push rod, the top plate is located below the adjacent electric suction disc, and a second guide rod is also connected to the mounting frame, and the upper part of the second guide rod is connected with the adjacent top plate.
[0007] Further, the inner side of the clamping plate is made of rubber.
[0008] Further, a limiting block is arranged on the first guide rod.
[0009] Further, a circular power assisting piece is arranged on the clamping bolt.
[0010] Further, a triangular rib plate is connected to the mounting frame.
[0011] By adopting the above technical scheme, the beneficial effects of the present application are as follows:
[0012] 1. The calibration mechanism is arranged, the position of the clamping plate is adjusted, the PCB is centered and calibrated, the error caused by manual placement can be avoided, the deviation of the placement position of the PCB is reduced, the accuracy of the PCB test is improved, and the test efficiency of the flying probe tester is improved.
[0013] 2. The lifting mechanism is arranged, the electric push rod drives the top plate to move upward, the PCB is pushed out, the distance between the PCB and the electric suction disc is shortened, and the electric suction disc is more convenient to adsorb. BRIEF DESCRIPTION OF DRAWINGS
[0014] Figure 1 It is a three-dimensional structure schematic view of the present application.
[0015] Figure 2 It is a plane structure schematic view of the present application.
[0016] Figure 3 It is a three-dimensional structure schematic view of the calibration mechanism of the present application.
[0017] Figure 4 It is a partial cross-section three-dimensional structure schematic view of the calibration mechanism of the present application.
[0018] Figure 5 It is a partial cross-section three-dimensional structure schematic view of the lifting mechanism of the present application.
[0019] In the attached diagram, the following labels are used: 1-testing machine, 2-placement platform, 3-worktable, 4-electric guide rail, 5-electric suction cup, 6-calibration mechanism, 61-mounting base, 62-guide component, 63-clamping plate, 64-bolt, 65-spring, 66-first guide rod, 7-lifting mechanism, 71-mounting frame, 72-electric push rod, 73-second guide rod, 74-top plate. Detailed Implementation
[0020] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.
[0021] Example 1
[0022] A semi-automatic flying probe testing machine and robotic arm, such as Figures 1-4 As shown, the device includes a testing machine 1, a placement platform 2 connected to the middle of the testing machine 1, a worktable 3 connected to the right side of the testing machine 1, an electric guide rail 4 connected between the left and right sides of the upper part of the worktable 3, two electric suction cups 5 slidably connected to the electric guide rail 4, calibration mechanisms 6 are provided on both the left and right sides of the worktable 3, each calibration mechanism 6 includes a mounting base 61, symmetrically mounted bases 61 are connected to the upper sides of both the left and right sides of the worktable 3, guide members 62 are connected to both the left and right sides of the mounting base 61, and adjacent guide members 62 are slidably connected to each other. The clamping plates 63 are made of rubber on their inner sides and are slidably connected to the adjacent mounting bases 61. The lower outer side of each clamping plate 63 is connected to a first guide rod 66, and each first guide rod 66 is provided with a limit block. The first guide rod 66 is slidably connected to the adjacent mounting bases 61. The middle outer side of each clamping plate 63 is slidably connected to a latch 64, and each latch 64 is provided with a circular assisting component. Each latch 64 is slidably connected to the adjacent mounting bases 61, and a spring 65 is connected between each latch 64 and the adjacent clamping plate 63.
[0023] It should be noted that the PCB is an important component for connecting and supporting electronic components in electronic equipment, and the PCB forms a circuit network by laying a conductive path on an insulating substrate to realize electrical connection between electronic components. In the production process of the PCB, the electrical connection and defects on the PCB are usually detected by a semi-automatic flying probe test. When the semi-automatic flying probe tester 1 is running, the placement of the PCB before testing and the taking out of the PCB after testing are usually completed in combination with a mechanical arm. First, the untested PCB is placed on the left part of the workbench 3 by manual operation, and then the left electric suction cup 5 adsorbs the PCB. Then, the electric guide rail 4 drives the electric suction cup 5 and the PCB to move to the left, until the left PCB moves to the upper side of the placement table 2. Then, the PCB is separated from the adsorption of the electric suction cup 5, so that the PCB falls onto the placement table 2. The electric suction cup 5 is reset to the right, so as to perform the flying probe test. After the test is completed, the left electric suction cup 5 adsorbs the untested PCB again, and the electric guide rail 4 drives the electric suction cup 5 to move again. When the right electric suction cup 5 moves to the placement table 2, the right electric suction cup 5 adsorbs the tested PCB. Then, the electric suction cup 5 moves to the right. When the left electric suction cup 5 moves to the placement table 2, the untested PCB is placed again. The right electric suction cup 5 drives the tested PCB to move, until the tested PCB is placed on the right side of the workbench 3. In this way, the test operation is repeated. However, when the PCB is stacked by manual operation, there may be errors, which may cause the position of the PCB on the placement table 2 to deviate, affecting the accuracy and reliability of the test result of the tester 1. The PCB needs to be centered and calibrated when it is stacked. First, the untested PCB is placed on the upper side of the left part of the workbench 3, so that the untested PCB corresponds to the initial position of the left electric suction cup 5. Then, the clamping bolt 64 is pushed upward, so that the spring 65 is compressed, and the clamping plate 63 is separated from the locking state of the clamping bolt 64. Then, the clamping plate 63 is slid, and the position of the clamping plate 63 is adjusted according to the specification of the PCB, so that the clamping plates 63 on the front and rear sides clamp the PCB, thereby centering and calibrating the PCB. Then, the clamping bolt 64 is reset downward, so that the clamping bolt 64 locks the clamping plate 63 and the adjacent mounting seat 61 again. The rubber material on the inner side of the clamping plate 63 protects the PCB. Centering and calibrating the PCB can reduce the error when the PCB is placed, thereby improving the accuracy of the PCB test.
[0024] Embodiment 2
[0025] On the basis of embodiment 1, as Figure 1 , Figure 2 and Figure 5As shown, further comprising a lifting mechanism 7, the lifting mechanism 7 comprises a mounting frame 71, the workbench 3 left and right two parts are connected with the mounting frame 71, the mounting frame 71 is connected with the reinforcing triangular rib plate, the mounting frame 71 is installed with the electric push rod 72, the electric push rod 72 telescopic end is connected with the top plate 74, the top plate 74 is located in the lower part of adjacent electric suction cup 5, the mounting frame 71 is also connected with the second guide rod 73, the second guide rod 73 upper part is connected with the adjacent top plate 74.
[0026] It should be noted that, since the adsorption capacity of the electric suction cup 5 is affected by the adsorption distance, when the remaining amount of the untested PCB board is insufficient, the distance between the electric suction cup 5 and the PCB board is enlarged, which is not conducive to adsorbing the PCB board, the utility model sets up the lifting mechanism 7, when the distance between the PCB board and the electric suction cup 5 is larger, the electric push rod 72 can be started, the telescopic end of the electric push rod 72 drives the top plate 74 to move upward, thereby ejecting the PCB board, and further shortening the distance between the PCB board and the electric suction cup 5, so that the electric suction cup 5 is more convenient to adsorb.
[0027] The above is only the embodiment of the utility model, and does not limit the patent range of the utility model, and any equivalent structure or equivalent process transformation using the utility model specification content, or direct or indirect application in other related technical fields, is also included in the patent protection range of the utility model.
Claims
1. A semi-automatic flying probe tester and robot, characterized by, Including test machine (1), the test machine (1) middle part is connected with the placement platform (2), the test machine (1) right side is connected with the workbench (3), the workbench (3) upper part left and right sides are connected with the electric guide rail (4), the electric guide rail (4) is slidably connected with 2 electric suction cups (5), the workbench (3) left and right parts are provided with the calibration mechanism (6), the calibration mechanism (6) includes the mounting seat (61), the workbench (3) left and right parts upper sides are connected with the mounting seat (61) of front and back symmetry, the mounting seat (61) left and right parts are connected with the guide piece (62), adjacent the guide piece (62) between slidably connected with the clamping plate (63), the clamping plate (63) are slidably connected with adjacent the mounting seat (61), the clamping plate (63) lower part outer side is connected with the first guide rod (66), the first guide rod (66) is slidably connected with adjacent the mounting seat (61), the clamping plate (63) middle part outer side is slidably connected with the latch (64), the latch (64) is slidably connected with adjacent the mounting seat (61), the latch (64) and adjacent the clamping plate (63) between are connected with spring (65).
2. The semi-automatic flying probe tester and robot of claim 1, wherein, Also including lifting mechanism (7), the lifting mechanism (7) includes the mounting frame (71), the workbench (3) left and right parts are connected with the mounting frame (71), the mounting frame (71) is installed with electric push rod (72) on, the electric push rod (72) telescopic end is connected with the top plate (74) on, the top plate (74) is located adjacent the electric suction cup (5) lower part, the mounting frame (71) is also connected with the second guide rod (73), the second guide rod (73) upper part is connected with adjacent the top plate (74).
3. The semi-automatic flying probe tester and robot of claim 1, wherein, The inner side of the clamping plate (63) is rubber material.
4. The semi-automatic flying probe tester and robot of claim 1, wherein, The first guide rod (66) is provided with a limit block on.
5. The semi-automatic flying probe tester and robot of claim 1, wherein, The latch (64) is provided with a circular booster on.
6. The semi-automatic flying probe tester and robot of claim 2, wherein, The mounting frame (71) is connected with the reinforcing triangular rib plate on.