Magnetic ring winding device

Abstract

The utility model relates to the technical field of magnetic ring coil winding equipment, and discloses a magnetic ring winding device which comprises a workbench, the left side of the top end of the workbench is fixedly connected with a winding machine body, the right side of the top end of the workbench is fixedly connected with a feeding machine, and the top end of the workbench is fixedly connected with a cleaning mechanism. The top end of the workbench is fixedly connected with a clamping and positioning mechanism. The cleaning mechanism comprises a first supporting table, the bottom end of the first supporting table is fixedly connected to the top end of the workbench, an air blower is fixedly connected to the top end of the first supporting table, an air inlet pipe is fixedly connected to the left side of the air blower, and a filter screen is fixedly connected to the inner wall of the air inlet pipe. According to the magnetic ring winding machine, in the winding process, impurities easily cause the problems of short circuit and the like, the situation can be avoided through the cleaning function of the cleaning mechanism, and therefore the product quality after magnetic ring winding is improved.

Description

TECHNICAL FIELD

[0001] The utility model relates to magnetic ring coil winding equipment technical field especially relates to a magnetic ring winding device. BACKGROUND

[0002] A magnetic ring is a ring-shaped element made of magnetic material. It has unique magnetic properties, and its material can be ferrite, neodymium iron boron, and other magnetic materials. Magnetic rings have a wide range of applications in electronic devices, mainly using their special effects on electromagnetic signals. For example, it can be used as an inductor to filter, store energy, and other functions in the circuit. When the current passes through the magnetic ring, a magnetic field is generated, and the magnetic properties of the magnetic ring will affect the conduction characteristics of the current, thereby screening or suppressing electromagnetic signals of a specific frequency. During the magnetic ring winding process, the wire will be wound on the magnetic ring according to certain rules. This operation is to adjust the inductance value of the magnetic ring according to actual needs, optimize its electromagnetic performance, etc., to meet the requirements of different electronic devices for the performance of the magnetic ring, and is a key process in the production and manufacturing of magnetic rings.

[0003] Magnetic ring winding refers to the process of winding insulated wire on a magnetic ring according to certain rules. Its working principle is based on the law of electromagnetic induction. When the current passes through the coil wound on the magnetic ring, a magnetic field is generated, and the magnetic properties of the magnetic ring will affect the conduction characteristics of the current, thereby screening or suppressing electromagnetic signals of a specific frequency. For example, in a high-frequency transformer, magnetic ring winding can change the inductance value of the magnetic ring and optimize its electromagnetic performance to meet the requirements of different electronic devices for the performance of the magnetic ring.

[0004] Traditional magnetic ring winding devices often lack effective magnetic ring cleaning steps. During production, transportation or storage, the surface of the magnetic ring is easy to adsorb dust, impurities, etc. When these magnetic rings with impurities enter the winding process, since the winding operation usually needs to tightly wrap the wire on the surface of the magnetic ring, the impurity particles are easy to damage the insulation layer of the wire or form a conductive path between the wires, thereby causing short circuit phenomenon and affecting product quality. Therefore, a magnetic ring winding device is proposed to solve the above problems. UTILITY MODEL CONTENT

[0005] In order to make up for the above shortcomings, the utility model provides a magnetic ring winding device, which aims to improve the problem that part of the magnetic ring winding device in the prior art often lacks effective magnetic ring cleaning steps, which leads to short circuit during winding process and affects product quality.

[0006] In order to achieve the above purpose, the utility model adopts the following technical scheme:

[0007] A magnetic ring winding device, comprising a workbench, the top left side of the workbench is fixedly connected with a winding machine body, the top right side of the workbench is fixedly connected with a feeding machine, the top of the workbench is fixedly connected with a cleaning mechanism, the top of the workbench is fixedly connected with a clamping positioning mechanism;

[0008] The cleaning mechanism comprises a support table one, the bottom end of the support table one is fixedly connected to the top of the workbench, the top of the support table one is fixedly connected with a blower, the left side of the blower is fixedly connected with an air inlet pipe, the inner wall of the air inlet pipe is fixedly connected with a filter screen, the front side of the blower is fixedly connected with an air outlet pipe, the front end of the air outlet pipe is fixedly connected with a shunt pipe, the bottom end of the shunt pipe is fixedly connected with a jet port on the left and right sides, the left side of the feeding machine is fixedly connected with a discharging track, and the bottom of the discharging track is fixedly connected with a support table two;

[0009] As a further description of the above technical solution:

[0010] The clamping positioning mechanism comprises a support table three, the bottom end of the support table three is fixedly connected to the top of the workbench, the top of the support table three is rotatably connected with a rotating table, the top end of the rotating table is fixedly connected with a plate shell, the inside of the plate shell is fixedly connected with an air cylinder, the driving end of the air cylinder is fixedly connected with a push plate, the top end of the push plate is rotatably connected with two transmission plates on the front and back sides, respectively, the front and back sides of the plurality of transmission plates are rotatably connected with two sliding plates, the right side of the sliding plate is fixedly connected with a rotary drive, and the driving end of the rotary drive is fixedly connected with a clamping block;

[0011] As a further description of the above technical solution:

[0012] The top of the workbench is fixedly connected with a support frame, the top of the support frame is fixedly connected to the bottom side of the discharging track, and the bottom end of the support table two is fixedly connected to the top of the workbench;

[0013] As a further description of the above technical solution:

[0014] The outside of the air outlet pipe is provided with a support, and the bottom end of the support is fixedly connected to the top end of the support table one;

[0015] As a further description of the above technical solution:

[0016] The bottom side of the two rotary drives is in contact with the top side of the support table two, and the two jet ports are arranged directly above the support table two;

[0017] As a further description of the above technical solution:

[0018] The outer wall of the pushing plate is slidably connected to the inner wall of the plate shell, and the left side of the sliding plate is fixedly connected with a square block;

[0019] As a further description of the above technical solution:

[0020] The inner wall of the plate shell is slidably connected to the outer wall of the square block.

[0021] As a further description of the above technical solution:

[0022] The right side of the plate shell is provided with two sliding grooves, and the outer wall of the sliding plate is slidably connected to the inner wall of the sliding groove.

[0023] The utility model has the advantages of the following:

[0024] 1、The utility model discloses a supporting table one provides stable support for the air blower, the air blower is used as the power source, the air inlet pipe and filter screen guarantee that the entering air is clean, and the air outlet pipeline guides the air to the shunt pipe, and the shunt pipe makes the airflow that the air jet mouth sprays even.

[0025] 2、The utility model discloses a cylinder drives the pushing plate to move, and through the cooperative action of a series of structures such as transmission plate, sliding plate, square block, guide chamber and rotary drive part, realizes the clamping, overturning and other operations of the magnetic ring, and the rotating table drives the plate shell to rotate and can accurately transfer the magnetic ring from the cleaning mechanism to the winding machine body. BRIEF DESCRIPTION OF DRAWINGS

[0026] Figure 1 It is a perspective view of a magnetic ring winding device provided by the utility model;

[0027] Figure 2 It is an enlarged view of A in the figure. Figure 1

[0028] Figure 3 It is a structural schematic view of the supporting table two of the magnetic ring winding device provided by the utility model;

[0029] Figure 4 It is an enlarged view of B in the figure. Figure 3

[0030] Legend:

[0031] ​​1, workbench; 2, winding machine body; 3, feeding machine; 4, discharging track; 5, support table one; 6, air blower; 7, air outlet pipeline; 8, shunt pipe; 9, air outlet; 10, support; 11, support table two; 12, support table three; 13, rotating table; 14, plate shell; 15, air cylinder; 16, push plate; 17, transmission plate; 18, sliding plate; 19, square block; 20, rotary drive; 21, clamping block; 22, guide chamber; 23, sliding groove; 24, support frame. DETAILED DESCRIPTION

[0032] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments in the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the protection scope of the utility model.

[0033] With reference to Figure 1 , Figure 2 and Figure 3 , an embodiment provided by the utility model: a magnetic ring winding device, including workbench 1, the top left side of workbench 1 is fixedly connected with winding machine body 2, the top right side of workbench 1 is fixedly connected with feeding machine 3, the top of workbench 1 is fixedly connected with cleaning mechanism, the top of workbench 1 is fixedly connected with clamping positioning mechanism; workbench 1 is the basic support structure of the whole magnetic ring winding device. Workbench 1 provides stable mounting platform for winding machine body 2, feeding machine 3, cleaning mechanism and clamping positioning mechanism. The main role of winding machine body 2 is to carry out winding operation to magnetic ring. After cleaning and positioning, winding machine body 2 can accurately wind wire on magnetic ring, which is the core part of the whole device to realize the winding function of magnetic ring, and is directly related to the quality of final product. The left side of feeding machine 3 is fixedly connected with discharging track 4, and the function of feeding machine 3 is to orderly deliver magnetic ring to discharging track 4. Through feeding machine 3, automatic feeding of magnetic ring can be realized, the working efficiency of the whole device is improved, the workload of manual operation is reduced, and the stability and accuracy of magnetic ring feeding can be guaranteed.

[0034] The cleaning mechanism comprises a support table 5, the bottom end of which is fixedly connected to the top end of the workbench 1, and the top end of the support table 5 is fixedly connected with a blower 6, which provides stable support for the blower 6. The blower 6 can operate stably and will not be affected by factors such as shaking in its air delivery function, and the left side of the blower 6 is fixedly connected with an air inlet pipe, the inner wall of which is fixedly connected with a filter screen, and the front side of the blower 6 is fixedly connected with an air outlet pipe 7. The filter screen on the inner wall of the air inlet pipe plays a role in filtering air to prevent dust and other impurities from entering the blower 6. The blower 6 is the power source of the cleaning mechanism, which sucks in air through the air inlet pipe and filters it through the filter screen, and then delivers clean air to the air outlet pipe 7. The front end of the air outlet pipe 7 is fixedly connected with a shunt pipe 8, and the bottom end of the shunt pipe 8 is fixedly connected with two air injection ports 9 on the left and right sides. The shunt pipe 8 divides the air from the air outlet pipe 7 into two parts. In this way, the airflow distribution of the air injection ports 9 is more uniform, which can more comprehensively clean the surface of the magnetic ring, improve the cleaning effect, and avoid affecting the quality of the magnetic ring due to incomplete local cleaning. The outer part of the air outlet pipe 7 is sleeved with a bracket 10, and the bottom end of the bracket 10 is fixedly connected to the top end of the support table 5. The bracket 10 supports and fixes the air outlet pipe 7, preventing it from shaking or shifting due to its own weight or airflow impact, and ensuring that the air in the air outlet pipe 7 can flow stably to the shunt pipe 8. The bottom of the unloading track 4 is fixedly connected with a support table 2 11. The two air injection ports 9 are arranged directly above the support table 2 11. The support table 2 11 provides a platform for placing the magnetic ring, and the top end of the workbench 1 is fixedly connected with a support frame 24, the top of which is fixedly connected to the bottom side of the unloading track 4, and the bottom end of the support table 2 11 is fixedly connected to the top end of the workbench 1. The support frame 24 assists in supporting the unloading track 4, enhancing the stability of the unloading track 4, and ensuring that the magnetic ring can be smoothly conveyed along the unloading track 4, without affecting the conveying of the magnetic ring due to shaking of the track.

[0035] Referring to Figure 1 , Figure 3 and Figure 4The clamping positioning mechanism comprises a support table three 12, the bottom end of the support table three 12 is fixedly connected to the top end of the workbench 1, the top of the support table three 12 is rotatably connected with a rotating table 13, and the support table three 12 provides support for the rotating table 13. The top end of the rotating table 13 is fixedly connected with a plate shell 14, the rotating table 13 can drive the plate shell 14 to rotate, so that the position of the magnetic ring is adjusted, the magnetic ring can be accurately transferred from the cleaning mechanism to the winding machine body 2, the inside of the plate shell 14 is fixedly connected with an air cylinder 15, the driving end of the air cylinder 15 is fixedly connected with a push plate 16, and the air cylinder 15 is a power source for the movement of the push plate 16. The push plate 16 moves left and right by generating power, the outer wall of the push plate 16 is slidably connected to the inner wall of the plate shell 14, the top end of the push plate 16 is rotatably connected with two transmission plates 17 on the left and right sides, the left and right sides of the plurality of transmission plates 17 are rotatably connected with two sliding plates 18, the right side of the plate shell 14 is provided with two sliding grooves 23, and the outer wall of the sliding plate 18 is slidably connected to the inner wall of the sliding groove 23. The transmission plate 17 converts the left and right movement of the push plate 16 into its own rotation, and transmits the rotation to the sliding plate 18, so that the sliding plate 18 moves in the same direction or opposite direction, and plays a key role in converting the movement form in the whole transmission process. The left side of the sliding plate 18 is fixedly connected with a square block 19. The inside of the plate shell 14 is provided with guide chambers 22 on the left and right sides, and the outer wall of the square block 19 is slidably connected to the inner wall of the guide chamber 22. The square block 19 and the guide chamber 22 cooperate to limit and guide the movement of the sliding plate 18, ensure that the sliding plate 18 moves in the predetermined direction, and ensure that the clamping block 21 can accurately operate the magnetic ring. The right side of the sliding plate 18 is fixedly connected with a rotary driving part 20, and the driving end of the rotary driving part 20 is fixedly connected with a clamping block 21. The bottom sides of the two rotary driving parts 20 are in contact with the top sides of the support table two 11. The rotary driving part 20 drives the clamping block 21 to clamp the magnetic ring when the sliding plate 18 moves, and can use the rotary function to flip the magnetic ring, so that the magnetic ring can be cleaned in all directions, and the magnetic ring can also accurately enter the winding machine body 2 for winding.

[0036] Working principle: The magnetic ring is conveyed downward from the feeding track 4 by the action of the feeding machine 3, and the magnetic ring is conveyed to the support table two 11. At this time, the air blower 6 is started to generate power to drive the air to flow. The air passes through the air inlet pipe and enters the air blower 6 through the filter screen, and then is conveyed into the air outlet pipe 7 by the action of the air blower 6. Finally, the air is divided into two parts by the action of the shunt pipe 8 and sprayed out of the air outlet 9. The air flow sprayed out can clean the surface of the magnetic ring, remove the dust and impurities on the surface of the magnetic core, and prevent short circuit and other problems caused by impurities during winding.

[0037] The power is generated by opening the air cylinder 15 in the plate shell 14 to drive the push plate 16 to move left and right, the left and right movement of the push plate 16 drives the transmission plate 17 to rotate, the limiting and guiding effect of the guiding chamber 22 on the square block 19 connected to the left side of the sliding plate 18 is matched, the movement of the two sliding plates 18 in the same direction or opposite directions is achieved, the movement of the sliding plate 18 is matched to drive the clamping block 21 to clamp the magnetic ring through the connection of the rotary driving part 20, the magnetic ring is turned over by the action of the rotary driving part 20, the cleaning mechanism is used for cleaning the magnetic ring in all directions, finally the plate shell 14 is driven to rotate by the action of the rotating table 13, and then the magnetic ring is put into the winding machine body 2, and the winding work of the magnetic ring is completed.

[0038] Finally, it should be noted that: the above only for the preferred embodiments of the present application, and not for limiting the present application, although the foregoing embodiments of the present application are described in detail, for those skilled in the art, it still can be modified, or part of the technical features of the equivalent replacement, within the spirit and principles of the present application, any modification, equivalent replacement, improvement, etc., should be included in the scope of protection of the present application.

Claims

1. A magnetic ring winding apparatus comprising a worktable (1), characterized in that: The top left side of the workbench (1) is fixedly connected with a winding machine body (2), the top right side of the workbench (1) is fixedly connected with a feeding machine (3), the top of the workbench (1) is fixedly connected with a cleaning mechanism, and the top of the workbench (1) is fixedly connected with a clamping positioning mechanism. The cleaning mechanism comprises a support table one (5), the bottom of the support table one (5) is fixedly connected to the top of the workbench (1), the top of the support table one (5) is fixedly connected with a blower (6), the left side of the blower (6) is fixedly connected with an air inlet pipe, the inner wall of the air inlet pipe is fixedly connected with a filter screen, the front side of the blower (6) is fixedly connected with an air outlet pipe (7), the front end of the air outlet pipe (7) is fixedly connected with a shunt pipe (8), the bottom of the shunt pipe (8) is fixedly connected with a gas jet (9) on the left and right sides, the left side of the feeding machine (3) is fixedly connected with a discharging track (4), and the bottom of the discharging track (4) is fixedly connected with a support table two (11).

2. A magnetic ring winding device according to claim 1, characterized in that: The clamping positioning mechanism comprises a support table three (12), the bottom of the support table three (12) is fixedly connected to the top of the workbench (1), the top of the support table three (12) is rotatably connected with a rotating table (13), the top of the rotating table (13) is fixedly connected with a plate shell (14), the inside of the plate shell (14) is fixedly connected with an air cylinder (15), the driving end of the air cylinder (15) is fixedly connected with a push plate (16), the top of the push plate (16) is rotatably connected with two transmission plates (17) on the front and back sides, respectively, the front and back sides of a plurality of transmission plates (17) are rotatably connected with two sliding plates (18), the right side of the sliding plate (18) is fixedly connected with a rotary driving piece (20), and the driving end of the rotary driving piece (20) is fixedly connected with a clamping block (21).

3. A magnetic ring winding device according to claim 1, wherein: The top of the workbench (1) is fixedly connected with a support frame (24), the top of the support frame (24) is fixedly connected to the bottom side of the discharging track (4), and the bottom of the support table two (11) is fixedly connected to the top of the workbench (1).

4. A magnetic ring winding device according to claim 1, wherein: The outside of the air outlet pipe (7) is sleeved with a support (10), and the bottom of the support (10) is fixedly connected to the top of the support table one (5).

5. A magnetic ring winding apparatus as claimed in claim 2, wherein: The bottom sides of the two rotary driving pieces (20) are in contact with the top side of the support table two (11), and the two gas jets (9) are arranged directly above the support table two (11).

6. A magnetic ring winding apparatus as claimed in claim 2, wherein: The outer wall of the push plate (16) is slidably connected to the inner wall of the plate shell (14), and the left side of the sliding plate (18) is fixedly connected with a square block (19).

7. A magnetic ring winding apparatus as claimed in claim 6, wherein: The inside of the plate shell (14) is provided with a guide chamber (22) on the front and back sides, and the outer wall of the square block (19) is slidably connected to the inner wall of the guide chamber (22).

8. A magnetic ring winding apparatus as claimed in claim 2, wherein: Two sliding grooves (23) are formed in the right side of the plate shell (14), and the outer wall of the sliding plate (18) is slidably connected to the inner wall of the sliding groove (23).

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