A shaping device for capacitor production
By combining the conveyor belt and the shaping component, the automatic transfer and shaping of capacitors are achieved, which solves the problem of low shaping efficiency in the existing technology and improves production efficiency and the continuity of shaping.
Patent Information
- Application Number
- CN202423001151.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-02
- Publication Date
- 2025-11-28
- Estimated Expiration
- 2034-12-02
AI Technical Summary
Existing shaping equipment cannot quickly solve the shaping problem of capacitors on the production line. Disassembly and assembly are time-consuming and labor-intensive, resulting in low production efficiency and inability to guarantee the continuity of shaping.
By employing a close-fitting system including a conveyor belt, connecting components, support components, shaping components, and pick-and-place components, the system achieves automatic transfer, support, shaping, and pick-and-place of capacitors. It utilizes positioning sensors and electrothermal shaping blocks for precise shaping, and the support components are easy to disassemble for maintenance.
This has enabled consistent and efficient production of capacitors, improved production efficiency, and reduced the difficulty and error of manual operation.
Smart Images

Figure CN223612250U_ABST
Abstract
Description
TECHNICAL FIELD
[0001] The utility model relates to capacitor production technical field, concretely is a kind of shaping device for capacitor production. BACKGROUND
[0002] Capacitor is the element of storage electric quantity and electric energy, one conductor is surrounded by another conductor, or by the electric field line of one conductor all terminate in the conductor system of another conductor, is called capacitor, existing shaping device disassembles capacitor more troublesome.
[0003] Such as patent publication No. CN221057278U a kind of for capacitor production's heat setting device, including shaping box and pressing cylinder, the bottom of the shaping box is evenly installed with supporting leg, and the middle position of the top of the shaping box is installed with pressing cylinder, the output end of the pressing cylinder penetrates shaping box and is fixedly connected with pressing cover, and the pressing cover is evenly installed with micro pressure sensor in, the bottom of the pressing cover is installed with pressing plate, and the bottom of the pressing plate is evenly provided with pressing block.The utility model is driven by pressing cylinder and presses down in corresponding shaping frame in pressing block, simultaneously, by the micro pressure sensor of high-temperature resistance, the force of its pressing down is controlled, prevent that pressing force is too large or too small, simultaneously, hot air is filtered by the action of filter cotton in pipeline, realize hot gas recycling, after shaping, the supporting block connected on telescopic pneumatic cylinder is ejected shaping frame from corresponding recess upward, it is convenient to take capacitor element in it.
[0004] The above-mentioned device and its similar device device focus on precise control of pressure and recycling of residual heat to improve yield and save production cost, but the above-mentioned device cannot quickly solve the problem of capacitor shaping in the scene of production line, and the above-mentioned device needs to disassemble and assemble the shaping plate, which is time-consuming and laborious, cannot guarantee the continuity of capacitor shaping, and the production efficiency is low. UTILITY MODEL CONTENTS
[0005] The utility model aims at providing a kind of shaping device for capacitor production to solve the problems raised in the above background.
[0006] To achieve the above object, the utility model provides the following technical scheme:
[0007] The utility model provides a kind of shaping device for capacitor production, including two symmetrical fixed frame and holding assembly, two the fixed frame is rotatably connected with conveying roller, and the outer surface of two conveying rollers is covered with same conveying belt, and one side of one fixed frame is equipped with first motor, and the output of first motor is connected with one of conveying roller, conveying belt is used to transmit holding assembly, the top outer surface and bottom outer surface of conveying belt are all opened with equidistance distribution rectangular mouth, and conveying belt is installed with connecting assembly around rectangular mouth, and connecting assembly is formed with the clamping cooperation of holding assembly, support assembly is arranged between two fixed frame, and support assembly is used to support holding assembly, and the top of one side of support assembly is installed with shaping assembly, and shaping assembly is used to shape capacitor in holding assembly, and one side of the inlet end of conveying belt and the other side of the outlet end are provided with take and place assembly, and take and place assembly is used to take and place holding assembly.
[0008] Further, the holding assembly includes a holding frame, and a fixing opening is formed in the bottom inside of the holding frame. The outer surfaces of the two sides of the holding frame are both installed with butt blocks, and four rectangularly distributed clamping openings are formed in the bottom outer surface of the holding frame.
[0009] Further, the connecting assembly includes a connecting frame plate, and four rectangularly distributed limiting columns are installed on the top outer surface of the connecting frame plate, and the limiting columns are formed with clamping cooperation with the clamping openings.
[0010] Further, the support assembly includes a support plate, and a placing opening is formed in the top outer surface of the support plate, and the placing opening is installed with a placing plate through bolts. The top outer surface of the placing plate is installed with a first air cylinder in the middle, and the top end of the piston rod of the first air cylinder is installed with a top plate. The top outer surface of the placing plate is installed with two symmetrically distributed second air cylinders, and the top end of the piston rod of the two second air cylinders is installed with a same back-shaped reinforcing plate. The back-shaped reinforcing plate is in contact with the conveying belt, and the top plate can be located in the fixing opening.
[0011] Further, the shaping assembly includes an L-shaped plate, and a third air cylinder is installed on the top outer surface of the L-shaped plate. The piston rod of the third air cylinder is fixed with an electric heating shaping block penetrating through the L-shaped plate. A positioning sensor is installed on the inner wall of one side of the L-shaped plate, and the signal end of the positioning sensor is connected with a microprocessor through a signal line. The electric heating shaping block can be located in the inside of the holding frame.
[0012] Further, the two take and place assemblies both include a mounting frame, and a second motor is installed in the inside of the mounting frame. The output shaft of the second motor is installed with a bottom disc penetrating through the mounting frame, and the top outer surface of the bottom disc is installed with a first electric telescopic rod. The top end of the piston rod of the first electric telescopic rod is installed with a connecting block. The outer surface of one side of the connecting block is installed with a second electric telescopic rod, and one end of the piston rod of the second electric telescopic rod is installed with an electromagnetic block. The electromagnetic block is formed with adsorption cooperation with the butt blocks.
[0013] Compared with the prior art, the capacitor production shaping device has the beneficial effects that:
[0014] The capacitor production shaping device comprises a supporting assembly, a placing assembly, a conveying belt, a first motor, a positioning sensor, an L-shaped plate and an electromagnetic block.
[0015] Meanwhile, the two taking and placing assemblies can drive the electromagnets to rotate, move up and down and approach the butt joint blocks, realize the effect of automatically taking and placing the placing assembly, further improve the work efficiency, and the supporting plate can be disassembled, so that the first air cylinder and the two symmetrical air cylinders can be maintained subsequently. BRIEF DESCRIPTION OF DRAWINGS
[0016] Figure 1 It is a schematic view of the main body structure of the utility model;
[0017] Figure 2 It is a schematic view of the conveying belt and the placing assembly structure of the utility model;
[0018] Figure 3 It is a schematic view of the taking and placing assembly structure of the utility model;
[0019] Figure 4 It is a schematic view of the supporting assembly structure of the utility model.
[0020] In the drawing: 1, fixed frame; 2, conveying roller; 3, conveying belt; 4, first motor; 5, rectangular port; 6, connecting frame plate; 7, limiting column; 8, placing assembly; 81, placing frame; 82, fixed port; 83, butt joint block; 9, L-shaped plate; 10, taking and placing assembly; 101, mounting frame; 102, second motor; 103, first electric telescopic rod; 104, connecting block; 105, second electric telescopic rod; 106, electromagnetic block; 11, supporting assembly; 111, supporting plate; 112, seating plate; 113, second air cylinder; 114, back-shaped reinforcing plate; 115, first air cylinder; 116, top plate; 12, third air cylinder; 13, electric heating shaping block; 14, positioning sensor. DETAILED DESCRIPTION
[0021] The technical solutions in the embodiments of the utility model will be clearly and completely described below with reference to the drawings in the embodiments of the utility model. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the utility model, all other embodiments obtained by those skilled in the art without creative labor fall within the scope of the utility model.
[0022] The capacitor production shaping device can realize efficient shaping of capacitors, can significantly improve production efficiency, reduces the difficulty and error of manual operation, and thus makes capacitor production more efficient. In the traditional capacitor production process, the shaping link often relies on manual operation, and there are problems such as low efficiency and insufficient shaping accuracy. After the utility model is introduced, through the close cooperation of the conveying belt, the connecting assembly, the supporting assembly, the shaping assembly and the taking and placing assembly, automatic transmission, support, shaping and taking and placing of capacitors are realized.
[0023] As shown in Figures 1-4 The utility model provides a kind of technical scheme: a capacitor production shaping device, including two symmetrical fixed frame 1 and containing component 8, two fixed frame 1 are rotatably connected with conveying roller 2, and the outer surface of two conveying rollers 2 is covered with same conveying belt 3, and one side of one fixed frame 1 is equipped with first motor 4, and the output end of first motor 4 is connected with one of conveying roller 2, conveying belt 3 is used to transmit containing component 8, and the top outer surface and bottom outer surface of conveying belt 3 are all equipped with equidistantly distributed rectangular port 5, and connecting assembly is installed at the periphery of conveying belt 3, and connecting assembly and containing component 8 form clamping cooperation, supporting assembly 11 is arranged between two fixed frame 1, and supporting assembly 11 is used to support containing component 8, and one side top of supporting assembly 11 is equipped with shaping assembly, and shaping assembly is used to shape capacitor in containing component 8, and one side of conveying belt 3 import end and the other side of export end are equipped with taking and placing component 10, and taking and placing component 10 is used to take and place containing component 8.
[0024] It should be noted that fixed frame 1 is two symmetrical rectangular columns, rotatably connected with conveying roller 2 by bearing, the import end of conveying belt 3 is the end close to first motor 4 as import end, and the end away from first motor 4 as export end, and two taking and placing components 10 are diagonally symmetrically distributed.
[0025] As shown in Figure 1 And Figure 2 Containing component 8 includes containing frame 81, and the bottom inside of containing frame 81 is equipped with fixed port 82, and the outer surface of both sides of containing frame 81 is equipped with butt joint block 83, and the bottom outer surface of containing frame 81 is equipped with four rectangularly distributed clamping ports.
[0026] It should be noted that the holding assembly 8 can be set as needed, and the holding frame 81 and the butt block 83 are both metal materials, and the socket is circular.
[0027] As shown in Figure 1 and Figure 2 , the connecting assembly includes a connecting frame plate 6, and the top outer surface of the connecting frame plate 6 is provided with four limiting columns 7 distributed in a rectangular shape, which are in clamping cooperation with the socket.
[0028] It should be noted that the connecting frame plate 6 is a back-shaped type, and the outer surface of the connecting frame plate 6 away from the conveying belt 3 is provided with four circular grooves distributed in a rectangular shape, and the inside of the circular grooves is provided with a magnet to form an adsorption cooperation with the holding frame 81.
[0029] As shown in Figure 1 and Figure 4 , the supporting assembly 11 includes a supporting plate 111, and the top outer surface of the supporting plate 111 is provided with a placing hole, and the placing hole is provided with a placing plate 112 through bolts, and the top outer surface of the placing plate 112 is provided with a first air cylinder 115, and the top end of the piston rod of the first air cylinder 115 is provided with a top plate 116, and the top outer surface of the placing plate 112 is provided with two symmetrically distributed second air cylinders 113, and the top end of the piston rod of the two second air cylinders 113 is provided with the same back-shaped reinforcing plate 114, which is in contact with the conveying belt 3, and the top plate 116 can be located in the fixed hole 82.
[0030] It should be noted that the placing plate 112 is located between the two conveying rollers 2, and the piston rod of the first air cylinder 115 is located in the back-shaped reinforcing plate 114.
[0031] As shown in Figure 1 , the shaping assembly includes an L-shaped plate 9, and the top outer surface of the L-shaped plate 9 is provided with a third air cylinder 12, and the piston rod of the third air cylinder 12 penetrates through the L-shaped plate 9 and is fixed with an electric heating shaping block 13, and one side inner wall of the L-shaped plate 9 is provided with a positioning sensor 14, and the signal end of the positioning sensor 14 is connected with a microprocessor through a signal line, and the electric heating shaping block 13 can be located in the inside of the holding frame 81.
[0032] It should be noted that the positioning sensor 14 can be an optical position sensor, which uses photoelectric effect to detect the position of an object, and the inside of the electric heating shaping block 13 is provided with an electric heating element to generate heat, which is transmitted to the capacitor to make it heat and change physically or chemically, thereby achieving the purpose of shaping.
[0033] As shown in Figure 1 and Figure 3As shown, two take and put components 10 each include a mounting frame 101, and a second motor 102 is mounted inside the mounting frame 101, an output shaft of the second motor 102 is provided with a chassis which is mounted through the mounting frame 101, a first electric telescopic rod 103 is mounted on the top outer surface of the chassis, a connecting block 104 is mounted on the top end of the piston rod of the first electric telescopic rod 103, a second electric telescopic rod 105 is mounted on one side of the outer surface of the connecting block 104, and an electromagnetic block 106 is mounted on one end of the piston rod of the second electric telescopic rod 105, and the electromagnetic block 106 is in adsorption cooperation with the docking block 83.
[0034] It should be noted that the second motor 102 can drive the electromagnet 106 to rotate at an angle, the first electric telescopic rod 103 can drive the electromagnet 106 to move up and down, and the second electric telescopic rod 105 can drive the electromagnet 106 to approach or move away from the docking block 83.
[0035] Working principle: the conveying belt 3 cooperates with two conveying rollers 2 and the first motor 4 to drive the unshaped capacitors in the holding assembly 8 into the shaping assembly for processing, and after processing, the unshaped capacitors are conveyed out, the supporting assembly 11 supports the holding assembly 8 and the unshaped capacitors in the holding assembly 8 from the bottom to prevent shaking during the shaping process, and the two take and put components 10 can disassemble and assemble the holding assembly.
[0036] Although the embodiments of the utility model have been shown and described, it can be understood by those skilled in the art that various changes, modifications, replacements and variations can be made to the embodiments without departing from the principles and spirits of the utility model, and the scope of the utility model is defined by the appended embodiments and their equivalents.
Claims
1. A shaping device for capacitor production, comprising two symmetrical fixed frames (1) and a holding assembly (8), characterized in that: Both the fixed frame (1) are rotatably connected with conveying rollers (2), and the outer surfaces of the two conveying rollers (2) are sleeved with the same conveying belt (3), one side of one fixed frame (1) is provided with a first motor (4), the output end of the first motor (4) is connected with one conveying roller (2), the conveying belt (3) is used for conveying the containing assembly (8), the top outer surface and the bottom outer surface of the conveying belt (3) are provided with equidistantly distributed rectangular openings (5), and the conveying belt (3) is provided with a connecting assembly around the rectangular openings (5), the connecting assembly is connected with the containing assembly (8) in a clamping manner, a supporting assembly (11) is arranged between the two fixed frames (1), and the supporting assembly (11) is used for supporting the containing assembly (8), one side of the top of the supporting assembly (11) is provided with a shaping assembly, and the shaping assembly is used for shaping the capacitor in the containing assembly (8), one side of the inlet end and the other side of the outlet end of the conveying belt (3) are provided with a taking and placing assembly (10), and the taking and placing assembly (10) is used for taking and placing the containing assembly (8).
2. The device according to claim 1, wherein: The containing assembly (8) comprises a containing frame (81), and the bottom inside of the containing frame (81) is provided with a fixing opening (82), both sides of the containing frame (81) are provided with butt blocks (83), and the bottom outer surface of the containing frame (81) is provided with four rectangularly distributed clamping openings.
3. The device according to claim 1, wherein: The connecting assembly comprises a connecting frame plate (6), and four rectangularly distributed limiting columns (7) are arranged on the top outer surface of the connecting frame plate (6), and the limiting columns (7) are connected with the clamping openings in a clamping manner.
4. The device according to claim 1, wherein: The supporting assembly (11) comprises a supporting plate (111), and a placing opening is arranged on the top outer surface of the supporting plate (111), and the placing opening is provided with a placing plate (112) through bolts, a first air cylinder (115) is arranged on the top outer surface of the placing plate (112), a top plate (116) is arranged on the top end of the piston rod of the first air cylinder (115), two symmetrically distributed second air cylinders (113) are arranged on the top outer surface of the placing plate (112), and the top end of the piston rod of the two second air cylinders (113) is provided with the same back-shaped reinforcing plate (114), the back-shaped reinforcing plate (114) is in contact with the conveying belt (3), and the top plate (116) can be located in the fixing opening (82).
5. The device according to claim 1, wherein: The shaping assembly comprises an L-shaped plate (9), a third air cylinder (12) is arranged on the top outer surface of the L-shaped plate (9), an electric heating shaping block (13) is arranged on the piston rod of the third air cylinder (12) and penetrates the L-shaped plate (9), a positioning sensor (14) is arranged on the inner wall of one side of the L-shaped plate (9), and the signal end of the positioning sensor (14) is connected with a microprocessor through a signal line, and the electric heating shaping block (13) can be located in the inside of the containing frame (81).
6. The device according to claim 1, wherein: Two said pick-and-place assemblies (10) each comprise a mounting frame (101), a second motor (102) is mounted inside the mounting frame (101), an output shaft of the second motor (102) penetrates through the mounting frame (101) and is mounted with a chassis, a first electric telescopic rod (103) is mounted on the top outer surface of the chassis, a connecting block (104) is mounted on the top end of the piston rod of the first electric telescopic rod (103), a second electric telescopic rod (105) is mounted on one side of the outer surface of the connecting block (104), and an electromagnetic block (106) is mounted on one end of the piston rod of the second electric telescopic rod (105), and the electromagnetic block (106) is in adsorptive cooperation with the docking block (83).
Citation Information
Patent Citations
A heat setting device for capacitor production
CN221057278U