Straight-die double-striking pneumatic terminal crimping die

The automatic positioning and feeding of terminals is achieved by using a straight-die double-pneumatic terminal crimping die, which solves the consistency and efficiency problems in traditional terminal crimping devices, improves production efficiency and product quality, and simplifies the die replacement process.

CN223612828UActive Publication Date: 2025-11-28GUANG DONG YAN TAI ZI DONG HUA KE JI YOU XIAN GONG SI
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Patent Information

Application Number
CN202423272734.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-27
Publication Date
2025-11-28
Estimated Expiration
2034-12-27

AI Technical Summary

Technical Problem

In the existing technology, the fixing method of wire harness and connector is not precise, which causes the terminals of connector to move left and right during crimping. This results in poor crimping consistency of the connector terminals, making it difficult to guarantee product quality. In addition, changing the mold is time-consuming and affects production efficiency.

Method used

The system employs a straight-die double-pneumatic terminal crimping mold, which uses a cylinder and guide rail system to achieve automatic terminal feeding and positioning. Combined with a positioning plate and connecting rod structure, it ensures precise terminal movement. The dual-station structure enables simultaneous crimping of two types of terminals, simplifying the operation process.

Benefits of technology

It improves the accuracy and consistency of terminal crimping, reduces manual intervention, increases production efficiency and product quality, simplifies the mold change process, and reduces costs.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of wire harness machines, and particularly provides a straight-die double-beating pneumatic terminal crimping die. Through stretching of the air cylinder and stroke of the guide rail, the stroke guide block connected with the guide rail moves along with the air cylinder, the pushing shifting needle connected with the stroke guide block is pushed to move forwards, and therefore the terminal is moved, the moving distance is accurate, and manual pulling is not needed. And the terminal can be prevented from moving left and right in cooperation with the positioning plate device. And the feeding bottom plate can move upwards by shifting the pressing connecting rod, so that the terminal winding belt is convenient to replace. According to the utility model, symmetrical stations are used, two different terminal crimping work can be carried out at the same time, and the wire harness crimping machine has the advantages of high processing precision, strong crimping consistency of the wire harness and the terminal and simple processing technology.
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Description

TECHNICAL FIELD

[0001] The utility model relates to the technical field of harness machine, concretely relates to a straight mode double-punch pneumatic terminal crimping die. BACKGROUND

[0002] The harness terminal is one of the products that develop rapidly, have large market demand and are most convenient to install in the electronic information industry.

[0003] The existing terminal crimping device has the following defects:

[0004] (1) When the terminal of the plug-in part is crimped with the harness, the terminal of the plug-in part is manually fixed by artificial, which causes the terminal of the plug-in part to move left and right during crimping, so that the consistency of the crimping of the terminal of the plug-in part and the harness is poor, and the product quality is difficult to guarantee;

[0005] (2) When the terminal of the plug-in part is fed, it is manually pulled and positioned by artificial observation, and when the error is large, the processing precision of the product is difficult to guarantee;

[0006] (3) The terminal of the plug-in part is crimped in a single station, which has singleness, and when different terminals of plug-in parts are replaced, the die needs to be replaced, which consumes a lot of time in die mounting and unmounting, and affects the production efficiency.

[0007] Therefore, it is necessary to provide a new technical scheme to solve the above technical problems. UTILITY MODEL CONTENTS

[0008] The utility model provides a straight mode double-punch pneumatic terminal crimping die to solve the above technical problems.

[0009] To solve the above problems, the utility model adopts the following technical scheme:

[0010] A straight mode double-punch pneumatic terminal crimping die, comprising: a die main body frame, a die stamping plate is installed at the front end of the die main body frame, a first knife group is installed at the lower part of the die stamping plate, a second knife group is installed at the bottom of the die main body frame, a stroke arm A and a stroke arm B are respectively installed at the two sides of the die main body frame, and a mounting plate assembly is arranged at the bottom of the die main body frame.

[0011] The inner side of the stroke arm A and the inner side of the stroke arm B are respectively provided with a cylinder A and a cylinder B.

[0012] The left and right sides of the mounting plate assembly are respectively provided with a connecting rod support A and a connecting rod support B, and the connecting rod support A and the connecting rod support B are respectively provided with a pressing material connecting rod A and a pressing material connecting rod B.

[0013] The feeding bottom plate A and the feeding bottom plate B are mounted on the upper part of the mounting plate assembly.

[0014] The feeding bottom plate A and the feeding bottom plate B are mounted on the upper part of the mounting plate assembly.

[0015] The feeding bottom plate A and the feeding bottom plate B are mounted on the upper part of the mounting plate assembly.

[0016] The stroke arm A and the stroke arm B are provided with the guide rail A and the guide rail B respectively on the inner side, and the guide rail A and the guide rail B are provided with the stroke guide block A and the stroke guide block B respectively, the stroke guide block A and the stroke guide block B are connected with the cylinder A and the cylinder B respectively, and the other end of the stroke guide block A and the stroke guide block B is connected with the pushing material pushing needle A and the pushing material pushing needle B respectively.

[0017] The stroke arm A and the stroke arm B are provided with the guide rail A and the guide rail B respectively on the inner side, and the guide rail A and the guide rail B are provided with the stroke guide block A and the stroke guide block B respectively, the stroke guide block A and the stroke guide block B are connected with the cylinder A and the cylinder B respectively, and the other end of the stroke guide block A and the stroke guide block B is connected with the pushing material pushing needle A and the pushing material pushing needle B respectively.

[0018] The stroke arm A and the stroke arm B are provided with the guide rail A and the guide rail B respectively on the inner side, and the guide rail A and the guide rail B are provided with the stroke guide block A and the stroke guide block B respectively, the stroke guide block A and the stroke guide block B are connected with the cylinder A and the cylinder B respectively, and the other end of the stroke guide block A and the stroke guide block B is connected with the pushing material pushing needle A and the pushing material pushing needle B respectively.

[0019] The stroke arm A and the stroke arm B are provided with the guide rail A and the guide rail B respectively on the inner side, and the guide rail A and the guide rail B are provided with the stroke guide block A and the stroke guide block B respectively, the stroke guide block A and the stroke guide block B are connected with the cylinder A and the cylinder B respectively, and the other end of the stroke guide block A and the stroke guide block B is connected with the pushing material pushing needle A and the pushing material pushing needle B respectively.

[0020] The stroke arm A and the stroke arm B are provided with the guide rail A and the guide rail B respectively on the inner side, and the guide rail A and the guide rail B are provided with the stroke guide block A and the stroke guide block B respectively, the stroke guide block A and the stroke guide block B are connected with the cylinder A and the cylinder B respectively, and the other end of the stroke guide block A and the stroke guide block B is connected with the pushing material pushing needle A and the pushing material pushing needle B respectively.

[0021] The beneficial effects of the utility model are: through the cylinder telescoping and guide rail stroke, the pushing material pushing needle connected with stroke guide block is pushed to move forward, thereby moving terminal, the interval of moving is accurate, manual pulling is not needed, the positioning plate device is matched, terminal left and right displacement is prevented, the pushing material connecting rod is pushed to move, the feeding bottom plate is moved upward, terminal winding belt is conveniently replaced, symmetrical position is used, two different terminal crimping work can be simultaneously carried out, processing precision is high, the crimping consistency of wire harness and terminal is strong, processing technology is simple, easy operation, work efficiency is high, and quality is stable. BRIEF DESCRIPTION OF DRAWINGS

[0022] In order to more clearly illustrate the technical solutions of the embodiments of the present disclosure, the drawings needed to be used in the embodiments will be briefly introduced as follows. It should be understood that the following drawings only show some of the embodiments of the present disclosure, and therefore should not be considered as a limitation to the scope. Other related drawings can also be obtained by those of ordinary skill in the art without any creative effort, based on these drawings.

[0023] Fig. 1 The overall structure schematic diagram of the straight die double-punch pneumatic terminal crimping die is shown.

[0024] Fig. 2 The overall structure schematic diagram of the straight die double-punch pneumatic terminal crimping die is shown.

[0025] Fig. 3 The front view of the straight die double-punch pneumatic terminal crimping die is shown.

[0026] Fig. 4 The side view of the straight die double-punch pneumatic terminal crimping die is shown.

[0027] Fig. 5 The side view of the straight die double-punch pneumatic terminal crimping die is shown.

[0028] Fig. 6 The top view of the straight die double-punch pneumatic terminal crimping die is shown.

[0029] In the drawings:

[0030] 1, die main frame; 2, die stamping plate; 3, upper cutter A; 4, upper cutter B; 5, upper outer-inner cutter A; 6, upper outer-inner cutter B; 7, upper inner cutter A; 8, upper inner cutter B; 9, lower cutter A; 10, lower cutter B; 11, lower outer-inner cutter A; 12, lower outer-inner cutter B; 13, stroke arm A; 14, stroke arm B; 15, stroke guide block A; 16, stroke guide block B; 17, material pushing and needle shifting A; 18, material pushing and needle shifting B; 19, feeding bottom plate A; 20, feeding bottom plate B; 21, positioning plate A; 22, positioning plate B; 23, positioning plate C; 24, connecting rod support A; 25, connecting rod support B; 26, material pressing connecting rod A; 27, material pressing connecting rod B; 28, material pressing plate; 29, air cylinder A; 30, air cylinder B; 31, guide rail A; 32, guide rail B; 33, air cylinder fixing plate A; 34, air cylinder fixing plate B; 35, die bottom plate. DETAILED DESCRIPTION

[0031] The exemplary embodiments of this disclosure can be modified in various ways. Therefore, various exemplary embodiments are shown in the accompanying drawings and described in more detail. However, it will be understood that this disclosure is not limited to the specific exemplary embodiments, but includes all modifications, equivalents, and substitutions without departing from the scope and spirit of this disclosure. Furthermore, well-known functions or constructions may not be described in detail where such detail would unnecessarily obscure this disclosure.

[0032] Example

[0033] like Figs. 1 to 6 As shown, this embodiment provides a straight-die double-pneumatic terminal crimping die, including a die body frame 1 and a die assembly. The lower part of the die body frame 1 is equipped with a lower cutter A9, a lower cutter B10, a lower outer inner cutter A11, and a lower outer inner cutter B12. The upper part of the die body is equipped with a die stamping plate 2, on which the die stamping plate 2 is sequentially equipped with an upper cutter A3, an upper cutter B4, an upper outer inner cutter A5, an upper outer inner cutter B6, an upper inner cutter A7, and an upper inner cutter B8.

[0034] During use, the die stamping plate 2 presses downwards, the upper and lower blades close, the upper and lower cutters close to peel the terminal from the terminal wrapping tape, and the upper and lower outer and inner blades close to press the terminal opening together.

[0035] During use, the rear end of the mold main frame 1 is connected to a feeding device for conveying terminals, enabling the terminals to move forward automatically without manual intervention, which is extremely convenient.

[0036] The main body frame 1 of the mold has stroke arms A13 and B14 installed on both sides, which are detachably connected by screws. Cylinder fixing plate A and cylinder fixing plate B are fixed to the ends of stroke arms A13 and B14 by screws, respectively. Cylinder A29 and cylinder B30 are fixedly connected to cylinder fixing plate A and cylinder fixing plate B by screws, respectively.

[0037] Stroke arms A13 and B14 are detachably connected to guide rails A31 and B32 respectively via screws; guide rails A31 and B32 are respectively equipped with stroke guide blocks A15 and B16 that cooperate with them. One end of stroke guide blocks A15 and B16 is connected to cylinders A29 and B30 respectively, and the other end of stroke guide blocks A15 and B16 is connected to pusher pin A and pusher pin B respectively.

[0038] The piston rod of the cylinder moves, and the stroke guide block slides along the guide rail, thereby driving the pusher pin to move forward. The pusher pin moves the terminal forward, realizing automatic feeding. The cylinder retracts, so that the stroke guide block returns to its original position, and then the next working cycle begins.

[0039] The mold main body frame 1 is provided with a mold bottom plate 35 at the bottom, and the mold bottom plate 35 is provided with a positioning plate A 21, a positioning plate B 22 and a positioning plate C 23. The distance between the positioning plate A 21, the positioning plate B 22 and the positioning plate C 23 can be adjusted, so that the distance is equal to the width of the terminal, so as to fix the terminal. When the pushing material pushing needle moves the terminal, the positioning plate can prevent the terminal from moving left and right during the movement.

[0040] The positioning plate A 21, the positioning plate B 22 and the positioning plate C 23 are provided with a feeding bottom plate A 19 and a feeding bottom plate B 20 at the upper part, and the feeding bottom plate A 19 and the feeding bottom plate B 20 are fixed on the upper surface of the terminal tape, so that the terminal does not pop up during the forward movement and is smoothly transported forward. The mold bottom plate 35 is fixed with a connecting rod support A 24 and a connecting rod support B 25 through screw connection on the left and right, and the connecting rod support A 24 and the connecting rod support B 25 are connected with the pressing material connecting rod A 26 and the pressing material connecting rod B 27 through the way of bolt, and the pressing material connecting rod is pushed to make the feeding bottom plate lift up, so as to facilitate the replacement of the terminal tape.

[0041] In use, the cooperation between the upper and lower cutters, the upper and lower outer and inner cutters, the left and right stroke arms, the guide rails, the cylinders, the stroke guide blocks, the pushing material pushing needles, the positioning plates, the feeding bottom plates and the pressing material connecting rods can realize automatic feeding of the terminal winding tape, accurate movement distance, no manual intervention, no walking during terminal movement, fast and convenient action, high processing precision, strong terminal crimping consistency, left-right symmetrical structure, simultaneous crimping of two different terminals, greatly improved production efficiency, high yield and stable quality.

[0042] Working principle:

[0043] When the straight mold double-punch pneumatic terminal crimping mold is needed, the user can first assemble the overall structure according to the figure, install the overall structure at the corresponding position of the terminal machine after assembly is completed, and then start the specific equipment operation. The specific operation steps are as follows:

[0044] 1. Put the two kinds of terminal winding tapes into the gap between the positioning plate A and the positioning plate B, and the gap between the positioning plate B and the positioning plate C, adjust the distance between the positioning plates to make it equal to the width of the terminal;

[0045] 2. Fix the positions of the feeding bottom plate A and the feeding bottom plate B, so that the terminal does not deviate during movement;

[0046] 3. Start the cylinder A and the cylinder B, which respectively drive the stroke guide block A and the stroke guide block B to slide, and drive the pushing material pushing needle A and the pushing material pushing needle B to move. The pushing material pushing needle moves forward once, which drives the terminal to forward transport a precise distance;

[0047] 4. The mold stamping plate is punched down, driving the upper cutter A, the upper cutter B, the upper outer inner cutter A, the upper outer inner cutter B, the upper inner cutter A and the upper inner cutter B to close downward, the upper and lower cutter closing makes the terminal and the terminal winding belt to be stripped, the upper and lower outer inner cutter closing completely the terminal opening compression;

[0048] 5. The terminal separation compression is completed, the piston rod of the cylinder A and the cylinder B is retracted back, driving the stroke guide block A and the stroke guide block B to move back to the original position, starting the next working cycle;

[0049] Compared with the prior art, the present case has the following advantages:

[0050] 1. Double-station structure is adopted: the mold left and right adopts symmetrical structure, realizing the crimping work of two different terminals at the same time, and the working efficiency is twice that of the past;

[0051] 2. The pusher needle moving positioning is accurate, realizing automatic feeding without manual intervention operation;

[0052] 3. The positioning plate can limit the spacing adjustment, so that the distance is equivalent to the terminal width, and the operation is flexible when replacing different terminals;

[0053] 4. The pressure material connecting rod can adjust the feeding bottom plate, and the operation is convenient when replacing the terminal;

[0054] 5. Fast speed, high capacity, no manual operation, and the quality is uneven due to manual operation;

[0055] 6. Quick and convenient action, high product quality;

[0056] 7. The structure is simple and compact, the terminal forming operation is convenient and fast, the crimping consistency is strong, the action is stable, the universality is strong, the processing technology is simple, the cost is low, the performance is high, the working efficiency is effectively improved, and the technicality, practicality and economy have superior performance.

[0057] Although the present utility model has been illustrated and described by referring to the preferred embodiments, it should be understood by those skilled in the art that various changes in form and details can be made within the scope of the claims.

[0058] The above disclosed subject matter will be considered illustrative and not restrictive, and the appended claims are intended to cover all such modifications, enhancements and other embodiments falling within the true spirit and scope of the inventive concept. Accordingly, to the maximum extent permitted by law, the scope of the claims will include all such modifications and variations as coming within the scope of the following claims and their equivalents. The above detailed description has not been written in limit of the foregoing detailed description.

Claims

1. A straight barrel double-punch pneumatic terminal crimping die, characterized by, The utility model relates to a die main body frame, its characterized in be to: the die main body frame's front end is equipped with die stamping plate, the die stamping plate lower part is equipped with first knife group, the die main body frame bottom is equipped with second knife group, the die main body frame both sides are equipped with stroke arm A and stroke arm B respectively, the die main body frame bottom is equipped with mounting plate assembly; The inner side of the stroke arm A and the inner side of the stroke arm B are respectively provided with a cylinder A and a cylinder B; The left and right sides of the mounting plate assembly are respectively provided with a connecting rod support A and a connecting rod support B, and the connecting rod support A and the connecting rod support B are respectively provided with a pressing connecting rod A and a pressing connecting rod B; The upper part of the mounting plate assembly is provided with a feeding bottom plate A and a feeding bottom plate B; The upper part of the feeding bottom plate A and the feeding bottom plate B is provided with a pressing plate; The inner side of the stroke arm A and the inner side of the stroke arm B are respectively provided with a guide rail A and a guide rail B, and the guide rail A and the guide rail B are respectively provided with a stroke guide block A and a stroke guide block B, the stroke guide block A and the stroke guide block B are respectively connected with the cylinder A and the cylinder B, and the other end of the stroke guide block A and the stroke guide block B is respectively connected with a pushing rod A and a pushing rod B. The first knife group comprises an upper cutter A, an upper cutter B, an upper outer-inner cutter A, an upper outer-inner cutter B, an upper inner cutter A and an upper inner cutter B.

2. A straight barrel double terminal crimping die for pneumatic terminals according to claim 1, wherein The second knife group comprises a lower cutter A, a lower outer-inner cutter A, a lower cutter B and a lower outer-inner cutter B.

3. The straight barrel double terminal crimping die of claim 1, wherein, The mounting plate assembly comprises a die bottom plate, a positioning plate A, a positioning plate B and a positioning plate.

4. The straight barrel double terminal crimping die of claim 1, wherein, The positioning plate A, the positioning plate B and the positioning plate are installed on the upper part of the die bottom plate. The inner side of the stroke arm A and the inner side of the stroke arm B are respectively provided with a cylinder fixing plate A and a cylinder fixing plate B, and the cylinder A and the cylinder B are respectively connected with the cylinder fixing plate A and the cylinder fixing plate B.

5. A straight barrel double terminal crimping die according to claim 4, wherein ​