Filtration and impurity removal assembly of stacked concentration membrane equipment
By designing a superimposed concentration membrane filtration and impurity removal component, a servo motor drives a threaded rod to move a scraper plate to clean the outer wall of the ceramic membrane, solving the problem of ceramic membrane clogging, improving filtration efficiency and separation performance, and extending the membrane's service life.
Patent Information
- Application Number
- CN202422991249.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-05
AI Technical Summary
In a multilayer membrane concentrator, the ceramic membrane needs to be cleaned and replaced regularly. Impurities can clog the membrane pores, leading to a decrease in filtration efficiency, affecting separation performance, and potentially accelerating membrane aging and corrosion, thus reducing its service life.
A filter and impurity removal component for a superimposed concentration membrane device was designed. A servo motor drives a threaded rod to move a scraper along the outer wall of the ceramic membrane to scrape off attached and clogging impurities, thus preventing impurities from clogging the filter holes. The scraper cleans the outer wall of the ceramic membrane. Combined with a sealing ring and guide groove, the sealing performance and movement stability are improved.
It effectively prevents impurities from clogging the filter pores, improves the membrane's filtration efficiency, extends the membrane's service life, reduces the risk of fouling, and improves separation efficiency.
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Figure CN223615696U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to a filtration and impurity removal component for a superimposed concentration membrane device, belonging to the technical field of superimposed concentration membrane devices. Background Technology
[0002] Stacked membrane thickeners are a highly efficient membrane separation technology widely used in water treatment, wastewater reuse, food and beverage, and pharmaceutical industries. Their principle involves using multiple membrane modules stacked in series to separate water and other solutes in a solution, achieving concentration or purification. This equipment typically consists of multiple membrane modules arranged in a specific configuration, resulting in a large membrane area and high separation efficiency. By adjusting the pressure and flow rate of each membrane layer, the separation effect can be effectively improved while reducing energy consumption. Compared to traditional single-membrane systems, stacked membrane thickeners significantly increase processing capacity, save space, and are highly adaptable, capable of handling various types of liquids.
[0003] In existing technologies, ceramic membranes in superimposed concentration membrane equipment require regular cleaning and replacement by staff, which is time-consuming and labor-intensive. When impurities are present on the outer wall of the ceramic membrane, they can clog the membrane pores, leading to a decrease in membrane filtration efficiency and increasing the risk of membrane fouling. Long-term fouling accumulation can reduce membrane flux, affecting separation performance. If impurities deposited on the membrane surface are not cleaned promptly, they can accelerate the aging and corrosion of the membrane material, reducing the lifespan of the ceramic membrane. Long-term accumulation of impurities can also cause mechanical damage or chemical corrosion to the membrane surface, thereby affecting membrane stability.
[0004] Therefore, a filter and impurity removal component for a superimposed concentration membrane device is proposed. Utility Model Content
[0005] In view of this, the present invention provides a filter and impurity removal component for a superimposed concentration membrane device to solve or alleviate the technical problems existing in the prior art, and at least provides a beneficial alternative.
[0006] The technical solution of this utility model is implemented as follows: A superimposed concentration membrane equipment filtration and impurity removal component includes a concentration tank. A maintenance cover is provided on the front side of the concentration tank. Multiple retaining seats are provided at the bottom of the inner cavity of the concentration tank. A ceramic membrane is clamped to the top of the retaining seats. A cleaning component is provided on the right side of the concentration tank. The cleaning component includes a transmission box. The transmission box is fixedly connected to the right side of the concentration tank. Threaded rods are movably connected to the upper and lower sides of the inner cavity of the transmission box through bearings. Threaded sleeves are threadedly connected to the surface of the threaded rods. A transmission rod is fixedly connected to the right side of the threaded sleeves. A connecting plate is welded to one end of the transmission rod. Multiple vertical rods are fixedly connected to the bottom of the connecting plate. A scraper is fixedly connected to one end of each vertical rod, and the scraper is tightly fitted to the outer wall of the ceramic membrane.
[0007] More preferably, a servo motor is provided on the top of the transmission box, and the output end of the servo motor is fixedly connected to the threaded rod.
[0008] More preferably, a guide groove is provided on the right side of the transmission box, the right side of the transmission rod passes through the guide groove and extends to the outside of the transmission box, and the outer wall of the transmission rod fits into the guide groove.
[0009] More preferably, the top of the concentration tank is provided with multiple sealing rings, and the sealing rings are in contact with the outer surface of the vertical rod.
[0010] More preferably, a water inlet is provided on the left side of the bottom of the concentration tank, and a water outlet is provided on the right side of the bottom of the concentration tank.
[0011] More preferably, a drain outlet is connected to the middle of the bottom of the concentration tank, and a solenoid valve is provided at the bottom of the drain outlet.
[0012] More preferably, a sliding groove is provided on the left side of the inner cavity of the transmission box, and a slider is fixedly connected to the left side of the threaded sleeve, and the slider is slidably connected in the sliding groove.
[0013] The present invention has the following advantages due to the adoption of the above technical solution:
[0014] I. This utility model uses the output end of a servo motor to drive a threaded rod to rotate. The threaded rod drives a threaded sleeve to move upward through the thread. The threaded sleeve drives a connecting plate to move upward through a transmission rod. The connecting plate drives a scraper plate to move upward along the outer wall of the ceramic membrane through a vertical rod, thereby cleaning the outer wall and preventing impurities from adhering and clogging the filter pores, which would reduce the membrane's filtration efficiency and increase the risk of membrane fouling, thus improving the separation efficiency.
[0015] Second, by setting a sealing ring, this utility model can fit the contact part between the vertical rod and the concentration tank, thereby improving the sealing effect. By setting a slider and a sliding groove, the stability of the threaded sleeve during movement can be improved. By setting a guide groove, the movement trajectory of the transmission rod can be limited to prevent it from deviating during movement.
[0016] The above overview is for illustrative purposes only and is not intended to be limiting in any way. In addition to the illustrative aspects, embodiments, and features described above, further aspects, embodiments, and features of the present invention will become readily apparent from the accompanying drawings and the following detailed description. Attached Figure Description
[0017] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this application. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0018] Figure 1 This is a first-view perspective three-dimensional structural diagram of the present invention;
[0019] Figure 2 This is a second-view perspective three-dimensional structural diagram of the present invention;
[0020] Figure 3 This is a cross-sectional view of the concentration tank of this utility model;
[0021] Figure 4 This is a schematic diagram of the cleaning component structure of this utility model.
[0022] Reference numerals: 1. Concentrator; 2. Inlet; 3. Inspection cover; 4. Drain; 5. Outlet; 6. Cleaning assembly; 601. Transmission box; 602. Slider; 603. Threaded sleeve; 604. Sliding groove; 605. Threaded rod; 606. Guide groove; 607. Servo motor; 608. Transmission rod; 609. Connecting plate; 610. Vertical rod; 611. Scraper; 7. Ceramic membrane; 8. Card holder; 9. Sealing ring. Detailed Implementation
[0023] In the following description, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments can be modified in various ways without departing from the spirit or scope of this invention. Therefore, the drawings and description are considered exemplary in nature and not restrictive.
[0024] The embodiments of this utility model will now be described in detail with reference to the accompanying drawings.
[0025] Example 1
[0026] like Figure 1-4As shown, this utility model embodiment provides a superimposed concentrator membrane equipment filtration and impurity removal component, including a concentrator tank 1. A maintenance cover plate 3 is provided on the front side of the concentrator tank 1. Multiple retaining seats 8 are provided at the bottom of the inner cavity of the concentrator tank 1. A ceramic membrane 7 is clamped to the top of the retaining seats 8. A cleaning component 6 is provided on the right side of the concentrator tank 1. The cleaning component 6 includes a transmission box 601, which is fixedly connected to the right side of the concentrator tank 1. Threaded rods 605 are movably connected to the upper and lower sides of the inner cavity of the transmission box 601 through bearings. Threaded sleeves 603 are threadedly connected to the surface of the threaded rods 605. A transmission rod 608 is fixedly connected to the right side of the threaded sleeves 603. A connecting plate 609 is welded to one end of the transmission rod 608. Multiple vertical rods 610 are fixedly connected to the bottom of the connecting plate 609. A scraper plate 611 is fixedly connected to one end of the vertical rods 610, and the scraper plate 611 is tightly fitted to the outer wall of the ceramic membrane 7. A servo motor 607 is provided at the top of the transmission box 601, and the output end of the servo motor 607 is fixedly connected to the threaded rod 605.
[0027] The output of the servo motor 607 drives the threaded rod 605 to rotate. The threaded rod 605 drives the threaded sleeve 603 to move upward through the thread. The threaded sleeve 603 drives the connecting plate 609 to move upward through the transmission rod 608. The connecting plate 609 drives the scraper plate 611 to move upward along the outer wall of the ceramic membrane 7 through the vertical rod 610, thereby cleaning the outer wall and preventing impurities from adhering and clogging the filter pores, which would reduce the membrane's filtration efficiency and increase the risk of membrane fouling, thus improving the separation efficiency.
[0028] Example 2
[0029] In one embodiment, a guide groove 606 is provided on the right side of the transmission box 601, and the right side of the transmission rod 608 passes through the guide groove 606 and extends to the outside of the transmission box 601. The outer wall of the transmission rod 608 is in contact with the guide groove 606. Multiple sealing rings 9 are provided on the top of the concentration tank 1, and the sealing rings 9 are in contact with the outer surface of the vertical rod 610. A water inlet 2 is provided on the left side of the bottom of the concentration tank 1, and a water outlet 5 is provided on the right side of the bottom of the concentration tank 1. A drain outlet 4 is connected to the middle of the bottom of the concentration tank 1, and a solenoid valve is provided at the bottom of the drain outlet 4. A sliding groove 604 is provided on the left side of the inner cavity of the transmission box 601, and a slider 602 is fixedly connected to the left side of the threaded sleeve 603. The slider 602 is slidably connected in the sliding groove 604.
[0030] By setting the sealing ring 9, the contact area between the vertical rod 610 and the concentration tank 1 can be made to fit, thereby improving the sealing effect. By setting the slider 602 and the sliding groove 604, the stability of the threaded sleeve 603 during movement can be improved. By setting the guide groove 606, the movement trajectory of the transmission rod 608 can be limited to prevent it from deviating during movement.
[0031] In operation, this invention connects both the inlet 2 and outlet 5 to corresponding external pipes, allowing liquid to enter the concentration tank 1 through the inlet 2. The liquid then passes through the ceramic membrane 7 and is discharged through the outlet 5, thus completing the filtration process. When impurity removal is required from the ceramic membrane 7, the output of the servo motor 607 drives the threaded rod 605 to rotate. The threaded rod 605, through its threads, moves the threaded sleeve 603 upwards. The threaded sleeve 603, via the transmission rod 608, moves the connecting plate 609 upwards. The connecting plate 609, via the vertical rod 610, moves the scraper 611 upwards along the outer wall of the ceramic membrane 7, cleaning its outer wall and preventing impurities from clogging the filter pores, thus reducing the membrane's filtration efficiency, increasing the risk of membrane fouling, and ultimately improving separation efficiency.
[0032] The above description is merely a specific embodiment of this utility model, but the protection scope of this utility model is not limited thereto. Any person skilled in the art can easily conceive of various variations or substitutions within the technical scope disclosed in this utility model, and these should all be included within the protection scope of this utility model. Therefore, the protection scope of this utility model should be determined by the protection scope of the claims.
Claims
1. A filter and impurity removal component for a superimposed concentration membrane device, comprising a concentration tank (1), characterized in that: The front side of the concentration tank (1) is provided with an inspection cover (3). The bottom of the inner cavity of the concentration tank (1) is provided with multiple retaining seats (8). The top of the retaining seats (8) is fitted with a ceramic membrane (7). The right side of the concentration tank (1) is provided with a cleaning component (6). The cleaning component (6) includes a transmission box (601). The transmission box (601) is fixedly connected to the right side of the concentration tank (1). The upper and lower sides of the inner cavity of the transmission box (601) are movably connected to threaded rods through bearings. (605) The threaded rod (605) is threadedly connected to a threaded sleeve (603). A transmission rod (608) is fixedly connected to the right side of the threaded sleeve (603). A connecting plate (609) is welded to one end of the transmission rod (608). A plurality of vertical rods (610) are fixedly connected to the bottom of the connecting plate (609). A scraper plate (611) is fixedly connected to one end of the vertical rod (610), and the scraper plate (611) is tightly attached to the outer wall of the ceramic membrane (7).
2. The filtration and impurity removal component of a superimposed concentration membrane device according to claim 1, characterized in that: A servo motor (607) is provided on the top of the transmission box (601), and the output end of the servo motor (607) is fixedly connected to the threaded rod (605).
3. The filtration and impurity removal component of a superimposed concentration membrane device according to claim 1, characterized in that: The transmission box (601) has a guide groove (606) on its right side. The right side of the transmission rod (608) passes through the guide groove (606) and extends to the outside of the transmission box (601), and the outer wall of the transmission rod (608) fits against the guide groove (606).
4. The filtration and impurity removal component of a superimposed concentration membrane device according to claim 1, characterized in that: The top of the concentration tank (1) is provided with multiple sealing rings (9), and the sealing rings (9) are in contact with the outer surface of the vertical rod (610).
5. The filtration and impurity removal component of a superimposed concentration membrane device according to claim 1, characterized in that: The concentration tank (1) has an inlet (2) on the left side of its bottom and an outlet (5) on the right side of its bottom.
6. The filtration and impurity removal component of a superimposed concentration membrane device according to claim 1, characterized in that: The bottom of the concentration tank (1) is connected to a drain port (4), and a solenoid valve is installed at the bottom of the drain port (4).
7. The filtration and impurity removal component of a superimposed concentration membrane device according to claim 1, characterized in that: A sliding groove (604) is provided on the left side of the inner cavity of the transmission box (601), and a slider (602) is fixedly connected to the left side of the threaded sleeve (603), and the slider (602) is slidably connected in the sliding groove (604).