New material production device based on vacuum technology
By introducing a combined structure of drive motor, transmission rod, flexible scraper and bubble reduction disc into the new material production device, the problem of material adsorption and bubble formation on the inner wall was solved, thereby improving production efficiency and mixing quality.
Patent Information
- Application Number
- CN202423220560.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-26
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-26
AI Technical Summary
In existing vacuum-based new material production equipment, the adsorbed material on the inner wall is difficult to clean during the production process, resulting in material adsorption and insufficient mixing, and making it difficult to eliminate air bubbles, thus affecting production efficiency.
The device employs a combination structure consisting of a drive motor, transmission rod, flexible scraper, support rod, and bubble reduction disc. The transmission rod drives the vertical rod and flexible scraper to clean the material on the inner wall, while the support rod drives the bubble reduction disc to eliminate bubbles, thus achieving effective cleaning of the inner wall and removal of bubbles.
This technology enables rapid cleaning of materials on the inner wall of the production unit and elimination of air bubbles, thereby improving the mixing uniformity of new materials and production efficiency.
Smart Images

Figure CN223615750U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of production technology, and in particular to a new material production device based on vacuum technology. Background Technology
[0002] In the process of producing new materials, it is necessary to mix aminolevulinic acid with other compound materials and perform vacuum fermentation using production equipment.
[0003] A novel material production device based on vacuum technology, disclosed in publication number CN216396163U, includes a barrel body with a pre-stirring cylinder inside. A barrel cover, fitted to the upper surface of the barrel body, is located above the barrel body. A cylinder cover, fitted to the pre-stirring cylinder, is located inside the cylinder cover. A sealing ring is provided between the upper end of the barrel body and the cylinder cover. This invention features a pre-stirring cylinder for mixing powders, allowing for the mixing of multiple powders under non-vacuum conditions. The mixed powders are then combined with liquids inside the barrel body. After vacuuming using a vacuum pump, the mixture is stirred by a main stirring blade, ensuring the release of air bubbles and achieving more thorough chemical mixing, reducing errors from the desired effect. The sealing between the cylinder cover and the barrel body is achieved by the screw rotating and lowering the cylinder cover, resulting in a better sealing effect.
[0004] However, this new material production device based on vacuum technology has the following disadvantages: during the production process, it is not easy to clean the material adsorbed on the inner wall of the production device, resulting in a large amount of material adsorbed on the inner wall of the production device, which leads to insufficient mixing of the production materials. Furthermore, it is not easy to eliminate the air bubbles generated during the mixing of the new materials, resulting in slow material production efficiency. Utility Model Content
[0005] The technical problem solved by this utility model is to provide a new material production device based on vacuum technology that is highly practical, easy to operate, and has a simple structure. This solves the problem mentioned in the background art that during the production process, it is not easy to clean the material adsorbed on the inner wall of the production device, resulting in a large amount of material adsorbed on the inner wall of the production device, which leads to insufficient mixing of the production materials and difficulty in eliminating the air bubbles generated during the mixing of the new materials, resulting in slow material production efficiency.
[0006] To achieve the above objectives, this utility model is implemented through the following technical solution: a new material production device based on vacuum technology, comprising a production barrel, a top cover snapped onto the top of the production barrel, a drive motor mounted on the top of the top cover, a transmission rod fixedly mounted on the output end of the drive motor, a vertical rod fixedly mounted on one end of the transmission rod, connecting rods fixedly mounted on both sides of the vertical rod, a flexible scraper fixedly mounted on one end of the connecting rod, support rods fixedly mounted on both sides of the transmission rod, and a bubble reduction disc fixedly mounted at the axis of one end of the support rod.
[0007] Optionally, a concentration sensor is fixedly installed on one side of the production barrel, and a data acquisition line is fixedly installed on the sensing end of the concentration sensor.
[0008] Optionally, an observation window is provided on one side of the front of the production drum, and a transparent plate is embedded in the surface of the observation window.
[0009] Optionally, a discharge pipe is inserted into one side of the surface of the production barrel, and a valve is provided at the top of the discharge pipe.
[0010] Optionally, a fixing ring is fixedly installed at the bottom of the production barrel, and a base is fixedly installed at the bottom of the fixing ring.
[0011] Optionally, a through groove is provided at the center of the top surface of the top cover, and an anti-slip film is attached to the outer surface of the top cover to increase its anti-slip properties.
[0012] This utility model provides a new material production device based on vacuum technology, which has the following beneficial effects:
[0013] 1. This new material production device based on vacuum technology, through the setting of a drive motor, transmission rod and flexible scraper, allows production personnel to place the material inside the production barrel when processing the new material, and connect the power supply of the drive motor so that the transmission rod drives the vertical rod to rotate. Subsequently, the flexible scraper quickly cleans the material on the inner wall of the production barrel, thereby avoiding the situation where foreign objects are adsorbed on the inner wall of the production barrel, which would lead to a decrease in production efficiency.
[0014] 2. This vacuum-based new material production device, through the setting of support rods and bubble reduction discs, allows the new material to be mixed and stirred inside the production tank during processing. This generates a large number of tiny bubbles that float to the top of the new material. As the transmission rod rotates, it drives the support rod to rotate as well. Subsequently, the bubble reduction discs eliminate the bubbles on the top surface of the new material, thus facilitating the removal of bubbles by the workers and preventing the new material from containing a large number of bubbles, which could reduce the quality of the new material production. Attached Figure Description
[0015] Figure 1 This is a schematic diagram of the structure of this utility model;
[0016] Figure 2 This is a schematic diagram of the disassembled structure of this utility model;
[0017] Figure 3 This is a schematic diagram of the vertical rod structure of this utility model;
[0018] Figure 4 This is a schematic diagram of the production barrel structure of this utility model.
[0019] In the diagram: 1. Production tank; 2. Top cover; 3. Drive motor; 4. Transmission rod; 5. Vertical rod; 6. Connecting rod; 7. Flexible scraper; 8. Support rod; 9. Bubble reduction disc; 10. Concentration sensor; 11. Data acquisition circuit; 12. Transparent plate; 13. Discharge pipe; 14. Base. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.
[0021] Please see Figures 1 to 4 This utility model provides a technical solution: a new material production device based on vacuum technology, including a production barrel 1, a top cover 2 snapped onto the top of the production barrel 1, a drive motor 3 provided on the top of the top cover 2, a transmission rod 4 fixedly installed at the output end of the drive motor 3, a vertical rod 5 fixedly installed at one end of the transmission rod 4, connecting rods 6 fixedly installed on both sides of the vertical rod 5, a flexible scraper 7 fixedly installed at one end of the connecting rod 6, a through groove is provided at the axis of the top surface of the top cover 2, and an anti-slip film for increasing anti-slip properties is attached to the outer surface of the top cover 2;
[0022] In the production of new materials, it is often necessary to use new material production equipment. The production personnel can transport the processing materials into the production barrel 1, and then attach the top cover 2 into the inside of the production barrel 1. At the same time, the power of the drive motor 3 is turned on, so that the transmission rod 4 drives the vertical rod 5 to rotate. The vertical rod 5 drives the connecting rod 6 and the flexible scraper 7 to quickly scrape off the inner wall of the production barrel 1, so that the material adsorbed inside the production barrel 1 is cleaned, thus making it convenient for the production personnel to quickly clean the material on the inner wall of the production barrel 1.
[0023] Please see Figures 1 to 4 Both sides of the transmission rod 4 are fixedly installed with support rods 8, and a bubble reduction disc 9 is fixedly installed at the shaft center of one end of the support rod 8.
[0024] With the support rod 8 and the bubble reduction disc 9 in place, the new material is mixed and stirred inside the production tank 1, generating a large number of tiny bubbles that float to the top of the new material. As the transmission rod 4 rotates, it drives the support rod 8 to rotate as well. Subsequently, the bubble reduction disc 9 eliminates the bubbles on the top surface of the new material. This facilitates the removal of bubbles by workers, preventing the new material from containing a large number of bubbles and thus reducing its production quality.
[0025] Please see Figures 1 to 4 A concentration sensor 10 is fixedly installed on one side of the production barrel 1. A data acquisition line 11 is fixedly installed on the sensing end of the concentration sensor 10. An observation window is opened on one side of the front of the production barrel 1. A transparent plate 12 is embedded on the surface of the observation window.
[0026] With the setting of concentration sensor 10 and transparent plate 12, when production personnel need to observe the material inside production barrel 1 for concentration detection, concentration sensor 10 can be turned on and the material inside production barrel 1 can be detected by the acquisition line 11. At the same time, the internal situation of production barrel 1 can be observed through transparent plate 12.
[0027] Please see Figures 1 to 4 A discharge pipe 13 is inserted into one side of the surface of the production barrel 1, and a valve is provided at the top of the discharge pipe 13;
[0028] The discharge pipe 13 facilitates the discharge of processed materials from the production drum 1 by the staff.
[0029] A fixing ring is fixedly installed at the bottom of the production barrel 1, and a base 14 is fixedly installed at the bottom of the fixing ring.
[0030] The stability of production barrel 1 is improved by setting the base 14;
[0031] In this invention, the working steps of the device are as follows:
[0032] First step: In the process of new material production, it is often necessary to use new material production equipment. The production personnel can transport the processing materials into the production barrel 1. The production personnel will then attach the top cover 2 into the inside of the production barrel 1 and turn on the power of the drive motor 3. This will cause the transmission rod 4 to drive the vertical rod 5 to rotate. The vertical rod 5 will drive the connecting rod 6 and the flexible scraper 7 to quickly scrape the inner wall of the production barrel 1, thus cleaning the adsorbed materials inside the production barrel 1.
[0033] The second step: The new material is then mixed and stirred inside the production tank 1, which generates a large number of tiny bubbles that float to the top of the new material. As the transmission rod 4 rotates, it drives the support rod 8 to rotate. Then the bubble elimination plate 9 eliminates the bubbles on the top surface of the new material.
[0034] Third step: When production personnel need to observe the concentration of the material inside production barrel 1, they can connect the concentration sensor 10 and use the acquisition line 11 to detect the material inside production barrel 1. At the same time, they can observe the internal condition of production barrel 1 through the transparent plate 12. After the material production is completed, the discharge pipe 13 can be used in conjunction with the valve to discharge the material inside production barrel 1.
[0035] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, under the premise that those skilled in the art understand the principle of the above utility model, the specific details of its power mechanism, power supply system and control system can be clearly understood. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming.
[0036] All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.
[0037] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A novel material production apparatus based on vacuum technology, comprising a production tank (1), characterized in that: The top of the production barrel (1) is fitted with a top cover (2), and the top of the top cover (2) is equipped with a drive motor (3). The output end of the drive motor (3) is fixedly installed with a transmission rod (4). A vertical rod (5) is fixedly installed at one end of the transmission rod (4). A connecting rod (6) is fixedly installed on both sides of the vertical rod (5). A flexible scraper (7) is fixedly installed at one end of the connecting rod (6). A support rod (8) is fixedly installed on both sides of the transmission rod (4). A bubble reduction disc (9) is fixedly installed at the center of one end of the support rod (8).
2. The new material production device based on vacuum technology according to claim 1, characterized in that: A concentration sensor (10) is fixedly installed on one side of the production barrel (1), and a data acquisition line (11) is fixedly installed on the sensing end of the concentration sensor (10).
3. The new material production device based on vacuum technology according to claim 1, characterized in that: An observation window is provided on one side of the front of the production barrel (1), and a transparent plate (12) is embedded on the surface of the observation window.
4. The new material production device based on vacuum technology according to claim 1, characterized in that: A discharge pipe (13) is inserted into one side of the surface of the production barrel (1), and a valve is provided at the top of the discharge pipe (13).
5. A new material production device based on vacuum technology according to claim 1, characterized in that: A fixing ring is fixedly installed at the bottom of the production barrel (1), and a base (14) is fixedly installed at the bottom of the fixing ring.
6. A new material production apparatus based on vacuum technology according to claim 1, characterized in that: A through groove is provided at the center of the top surface of the top cover (2), and an anti-slip film is attached to the outer surface of the top cover (2) to increase anti-slip properties.
Citation Information
Patent Citations
New material production device based on vacuum technology
CN216396163U