Reaction kettle for efficiently manufacturing chemical raw materials
By designing casters, telescopic rods, push handles, and scraper structures on the reactor, the problems of inconvenient movement and internal wall cleaning of the reactor were solved, enabling flexible movement and efficient cleaning, and improving the flexibility and processing precision of the equipment.
Patent Information
- Application Number
- CN202423173617.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-23
AI Technical Summary
The existing reactor lacks mobility, reducing the equipment's flexibility, and also lacks the ability to clean the inner wall, affecting the synthesis of subsequent batches of chemical raw materials.
The design incorporates casters, telescopic rods, a push handle, and a scraper structure to enable movement of the reactor and cleaning of its inner walls. Cleaning is achieved by spraying cleaning fluid through nozzles and utilizing the combined action of the stirring shaft and scraper.
This allows for flexible movement and efficient cleaning of the reactor, avoiding shortened equipment lifespan and impacting subsequent batch synthesis.
Smart Images

Figure CN223615893U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of reaction vessel technology, specifically to a high-efficiency chemical raw material manufacturing reaction vessel. Background Technology
[0002] In a broad sense, a reaction vessel is a container that carries out physical or chemical reactions. Through structural design and parameter configuration, it achieves the heating, evaporation, cooling, and low-to-high-speed mixing functions required by the process. Reactors are widely used in petroleum, chemical, rubber, pesticide, dye, pharmaceutical, and food industries as pressure vessels to complete processes such as vulcanization, nitration, hydrogenation, hydrocarbonation, polymerization, and condensation. The chemical industry also frequently uses reaction vessels for processing.
[0003] In a Chinese patent application (CN213050572U) entitled "A Reactor for Chemical Equipment," a first and second feed pipe are used to facilitate the differentiation between solid and liquid materials. A microwave solid flow meter installed on the wall of the first feed pipe allows for online measurement of the solid material during its free fall, enabling precise control of the amount of solid material fed into the reactor. Simultaneously, a liquid flow meter installed on the wall of the second feed pipe allows for online measurement and recording of the liquid material flow rate, enabling precise control of the amount of liquid material fed into the reactor. The design is simple, with dual pipes separating solid and liquid materials, preventing clogging at the feed pipe inlets. It also provides precise detection and control of the feeding process, ensuring the accuracy of chemical processing.
[0004] However, this device still has shortcomings. It lacks mobility, making it inconvenient for users to move the reactor according to actual conditions, thus reducing the flexibility of the equipment. In addition, the existing reactor does not have the function of cleaning the inside, which may reduce the service life of the equipment due to the corrosiveness of the chemical raw materials, and may also affect the synthesis of the next batch of chemical raw materials. In order to solve the above problems, the inventor proposes a high-efficiency chemical raw material manufacturing reactor. Utility Model Content
[0005] To address the problems of inconvenience in moving the reactor according to actual conditions, which reduces the flexibility of the equipment, and the lack of internal cleaning capabilities that could affect the synthesis of subsequent batches of chemical raw materials, the purpose of this invention is to provide a high-efficiency chemical raw material manufacturing reactor.
[0006] To solve the above-mentioned technical problems, the present invention adopts the following technical solution: a high-efficiency chemical raw material manufacturing reactor, comprising a base, universal wheels fixedly connected to the bottom end of the base near the corners, and a mounting cover fixedly connected to the bottom end of the base near the universal wheels. A telescopic rod is fixedly connected to the top of the inside of the mounting cover, and a base block is fixedly connected to the bottom end of the telescopic rod. The reactor body is fixedly connected to the center of the top of the base, and a stirring shaft is rotatably connected to the center of the bottom of the reactor body. A support plate is fixedly connected to the outer ring of the stirring shaft near the top, and scrapers are symmetrically and detachably connected to both sides of the support plate, with the scrapers contacting the inner wall of the reactor body.
[0007] Preferably, the top of the reactor body is detachably connected to a top cover, a water tray is fixedly connected to the center of the bottom end of the top cover, and a plurality of nozzle bodies are fixedly connected to the bottom end of the water tray near the center, and the plurality of nozzle bodies are arranged in a ring.
[0008] Preferably, a water inlet is fixedly connected to the center of the top of the top cover, and the bottom end of the water inlet passes through the top cover and is fixedly connected to the water pan. A feed inlet is fixedly connected to the top of the top cover near the outer ring.
[0009] Preferably, a motor is fixedly connected to the center of the bottom end of the reactor body, the output end of the motor passes through the reactor body and is fixedly connected to the stirring shaft, and a feed pipe is fixedly connected to the bottom end of the reactor body near the motor.
[0010] Preferably, vertical plates are symmetrically fixedly connected to the top of the base and near the center of both sides, and push handles are symmetrically fixedly connected to the two vertical plates on the side away from the reactor body.
[0011] Compared with the prior art, the beneficial effects of this utility model are as follows:
[0012] 1. In this utility model, by running a motor, and through the cooperation between the water inlet, water tray, nozzle body, support plate, and scraper, the problem that the lack of internal cleaning function of the reaction vessel would affect the synthesis of the next batch of chemical raw materials is solved.
[0013] 2. In this utility model, the telescopic rod is operated, and then the universal wheels, push handle and base block cooperate to achieve the effect of moving the device, thereby solving the problem that it is inconvenient for users to move the position of the reactor according to the actual situation, which reduces the flexibility of the equipment. Attached Figure Description
[0014] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0015] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0016] Figure 2 This is a schematic diagram of the main structure of the reaction vessel of this utility model.
[0017] Figure 3 This is a cross-sectional view of the mounting cover of this utility model.
[0018] Figure 4 This utility model Figure 2 Enlarged structural diagram at point A in the middle.
[0019] In the diagram: 1. Base; 11. Casters; 12. Mounting cover; 13. Telescopic rod; 14. Base block; 2. Reactor body; 21. Stirring shaft; 22. Motor; 23. Support plate; 24. Scraper; 25. Top cover; 26. Water inlet; 27. Water tray; 28. Nozzle body; 29. Feed inlet; 3. Vertical plate; 31. Push handle. Detailed Implementation
[0020] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0021] Example: Figure 1-4 As shown, this utility model provides a technical solution: a high-efficiency chemical raw material manufacturing reactor, including a base 1, with casters 11 fixedly connected to the bottom of the base 1 near the corners, and mounting covers 12 fixedly connected to the bottom of the base 1 near the casters 11. A telescopic rod 13 is fixedly connected to the top of the inside of the mounting cover 12, and a base block 14 is fixedly connected to the bottom of the telescopic rod 13. A reactor body 2 is fixedly connected to the center of the top of the base 1. A stirring shaft 21 is rotatably connected to the center of the bottom of the reactor body 2. A support plate 23 is fixedly connected to the outer ring of the stirring shaft 21 near the top. Scrapers 24 are symmetrically and detachably connected to both sides of the support plate 23, and the scrapers 24 are in contact with the inner wall of the reactor body 2.
[0022] The top of the reactor body 2 is detachably connected to a top cover 25, and a water tray 27 is fixedly connected to the center of the bottom end of the top cover 25.
[0023] By adopting the above technical solution, a top cover 25 is set at the top of the reactor body 2 in order to install and fix the water pan 27.
[0024] Several nozzle bodies 28 are fixedly connected to the bottom of the water tray 27 near the center, and the nozzle bodies 28 are arranged in a ring.
[0025] By adopting the above technical solution, a nozzle body 28 is set at the bottom of the water pan 27 in order to achieve the effect of spraying inside the reactor body 2, and the nozzle body 28 is installed at an angle.
[0026] A water inlet 26 is fixedly connected at the center of the top of the top cover 25, and the bottom end of the water inlet 26 passes through the top cover 25 and is fixedly connected to the water tray 27.
[0027] By adopting the above technical solution, a water inlet 26 is provided at the top of the top cover 25 in order to add cleaning fluid into the water pan 27.
[0028] The top of the top cover 25 is fixedly connected to the feed port 29 near the outer ring.
[0029] By adopting the above technical solution, a feed inlet 29 is provided at the top of the top cover 25 in order to add chemical raw materials into the reactor body 2.
[0030] A motor 22 is fixedly connected to the center of the bottom end of the reactor body 2, and the output end of the motor 22 passes through the reactor body 2 and is fixedly connected to the stirring shaft 21.
[0031] By adopting the above technical solution, the motor 22 is operated, thereby causing the fixedly connected stirring shaft 21 to rotate, thereby achieving a mixing effect.
[0032] A feed pipe is fixedly connected to the bottom of the reactor body 2 near the motor 22.
[0033] By adopting the above technical solution, a discharge pipe is set at the bottom of the reactor body 2 to facilitate material discharge, and a discharge valve is provided to connect to the discharge pipe.
[0034] Vertical plates 3 are symmetrically fixedly connected to the top of the base 1 and near the center of both sides. Push handles 31 are symmetrically fixedly connected to the two vertical plates 3 on the side away from the reactor body 2.
[0035] By adopting the above technical solution, a vertical plate 3 is set at the top of the base 1 to install and fix the push handle 31, thereby facilitating the movement of this device.
[0036] Working principle: When using this device, chemical raw materials are added into the reactor body 2 through the feed inlet 29. Then, the motor 22 is run, which causes the fixedly connected stirring shaft 21 to rotate, thus mixing the raw materials. After the chemical raw materials are discharged, cleaning liquid is added into the water tray 27 through the water inlet 26. Then, while the multiple nozzle bodies 28 are opened, the motor 22 is run, which causes the cleaning liquid to be sprayed onto the inner wall of the reactor body 2. The motor 22 can drive the fixedly connected stirring shaft 21 and support plate 23 to rotate. Then, under the action of the scraper 24, the inner wall of the reactor body 2 is cleaned. This solves the problem that the reactor does not have the function of cleaning the inside, which will affect the synthesis of the next batch of chemical raw materials.
[0037] When this device needs to be moved, it is moved by using multiple casters 11 and pushing handle 31. The mounting cover 12 has a wiring harness hole near the top on its side for inserting the wiring harness, which facilitates the operation of the telescopic rod 13. By operating multiple telescopic rods 13, the fixedly connected base block 14 is moved down. Once the base block 14 is on the ground, the device is fixed to the ground, thus solving the problem of inconvenience for users to move the reactor according to the actual situation, which reduces the flexibility of the equipment.
[0038] Obviously, those skilled in the art can make various modifications and variations to this utility model without departing from its spirit and scope. Therefore, if these modifications and variations fall within the scope of the claims of this utility model and their equivalents, this utility model also intends to include these modifications and variations.
Claims
1. A high-efficiency chemical raw material manufacturing reactor, comprising a base (1), characterized in that: The base (1) is fixedly connected to casters (11) near the corners of the bottom. The base (1) is fixedly connected to a mounting cover (12) near the casters (11). The top of the mounting cover (12) is fixedly connected to a telescopic rod (13). The bottom of the telescopic rod (13) is fixedly connected to a base block (14). The center of the top of the base (1) is fixedly connected to the reactor body (2). The center of the bottom of the reactor body (2) is rotatably connected to a stirring shaft (21). The outer ring of the stirring shaft (21) is fixedly connected to a support plate (23) near the top. The two sides of the support plate (23) are symmetrically and detachably connected to scrapers (24), and the scrapers (24) are in contact with the inner wall of the reactor body (2).
2. The high-efficiency chemical raw material manufacturing reactor as described in claim 1, characterized in that, The reactor body (2) is detachably connected to a top cover (25), and a water tray (27) is fixedly connected to the center of the bottom end of the top cover (25).
3. The high-efficiency chemical raw material manufacturing reactor as described in claim 2, characterized in that, Several nozzle bodies (28) are fixedly connected to the bottom end of the water pan (27) and near the center, and the several nozzle bodies (28) are arranged in a ring.
4. The high-efficiency chemical raw material manufacturing reactor as described in claim 2, characterized in that, The top cover (25) is fixedly connected to the center of the top, and the bottom of the water inlet (26) passes through the top cover (25) and is fixedly connected to the water tray (27).
5. The high-efficiency chemical raw material manufacturing reactor as described in claim 2, characterized in that, The top of the top cover (25) is fixedly connected to the feed inlet (29) near the outer ring.
6. The high-efficiency chemical raw material manufacturing reactor as described in claim 1, characterized in that, A motor (22) is fixedly connected to the center of the bottom end of the reactor body (2), and the output end of the motor (22) passes through the reactor body (2) and is fixedly connected to the stirring shaft (21).
7. The high-efficiency chemical raw material manufacturing reactor as described in claim 6, characterized in that, The bottom end of the reactor body (2) is fixedly connected to a feed pipe near the motor (22).
8. The high-efficiency chemical raw material manufacturing reactor as described in claim 1, characterized in that, Vertical plates (3) are symmetrically fixedly connected to the top of the base (1) and near the center of both sides. Push handles (31) are symmetrically fixedly connected to the two vertical plates (3) on the side away from the reactor body (2).
Citation Information
Patent Citations
Reaction kettle for chemical equipment
CN213050572U