Production equipment for preparing sibichloramine
By setting up installation and connection mechanisms, the cleaning and material mixing processes of the reactor are simplified, solving the problem of low cleaning efficiency of existing reactors, achieving rapid separation and uniform mixing, and improving the maintainability of the equipment and product quality.
Patent Information
- Application Number
- CN202423176211.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-23
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-23
AI Technical Summary
The existing reactors require cumbersome cleaning procedures, resulting in low cleaning efficiency and affecting the maintainability and service life of the equipment.
By setting up installation and connection mechanisms, the separation process between the cover and the reactor is simplified. The cooperation of the worm gear, worm wheel and connecting rod enables rapid separation between the cover and the reactor. The cooperation of the motor-driven stirring blade and sliding shell enables uniform feeding and stirring of materials, simplifying the cleaning and mixing process.
It improves the cleaning efficiency of the reactor, simplifies the operation process, extends the service life of the equipment, ensures uniform mixing of materials, and improves product quality.
Smart Images

Figure CN223615894U_ABST
Abstract
Description
Technical Field
[0001] This utility model belongs to the field of reaction vessel technology, and in particular relates to a production equipment for manufacturing Sibichloramine. Background Technology
[0002] In the production equipment for Sibichloramine manufacturing, the reaction vessel is an essential processing piece. Its main function is to serve as a container for chemical reactions, providing a controlled environment to promote the chemical reaction of raw materials, thereby generating the desired product. The reaction vessel is generally equipped with a stirring device to ensure uniform mixing of reactants and promote sufficient contact between reactants. Stirring helps to increase the reaction rate, ensure a more complete reaction, and reduce inhomogeneity in the reaction.
[0003] Existing reactors are typically constructed with complex structures, which makes cleaning their inner walls a cumbersome process requiring extensive operation to open and clean them. This process is time-consuming and reduces cleaning efficiency. Utility Model Content
[0004] The purpose of this invention is to provide a production equipment for manufacturing Sibichloramine. By setting up an installation mechanism, it solves the problem that existing reaction vessels are usually composed of complex structures, which makes it cumbersome to open the reaction vessel and clean its inner wall. This process takes a lot of time and reduces the efficiency of cleaning.
[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:
[0006] This utility model relates to a production equipment for manufacturing Sibichloramine, comprising a reaction vessel, a top cover of which is located at the top, the bottom of which contacts the top of the reaction vessel; and a mounting mechanism, comprising a bottom shell fixedly connected to the outer wall of the reaction vessel, a top shell fixedly connected to the outer wall of the top cover, the bottom of which contacts the top of the bottom shell; and a plurality of sliding rods fixedly connected to the bottom of the top shell, the outer walls of which are slidably connected to the inner wall of the bottom shell. The inner wall of the reaction vessel is fixedly connected to... A rubber ring is attached to the cover shell, and a rubber plate is fixedly connected to the bottom of the cover shell. The bottom of the rubber plate contacts the top of the rubber ring. A worm gear is rotatably connected to the front side of the inner wall of the cover shell. The rear end of the worm gear extends rotatably to the outside of the cover shell. A rocker plate is fixedly connected to the rear end of the worm gear. A connecting rod is rotatably connected to the bottom of the inner wall of the cover shell. A worm wheel is fixedly connected to the outer wall of the connecting rod. The worm wheel meshes with the worm gear. An arc-shaped perforation plate is fixedly connected to the outer wall of the connecting rod. Two clamping shells are slidably connected to the inner wall of the cover shell.
[0007] Furthermore, both of the clamping shells are symmetrically arranged around the reactor as the central axis. The inner walls of both clamping shells are slidably connected to the outer walls of the bottom shell and the top shell. The top of both clamping shells is fixedly connected to a drag rod, and the outer walls of both drag rods are slidably connected to the inner wall of the arc-shaped perforated plate.
[0008] Furthermore, a connecting mechanism is provided at the top of the cover shell, the connecting mechanism including a connecting shell that is fixedly connected to the top of the cover shell, and the bottom of the connecting shell penetrates the rubber plate and extends into the interior of the reactor.
[0009] Furthermore, a sealing cap is hinged to the top of the connecting shell, and a sliding shell is slidably connected to the left side of the inner wall of the connecting shell, with the left side of the sliding shell extending to the outside of the connecting shell.
[0010] Furthermore, a first motor is fixedly connected to the top of the inner wall of the cover, and a rotating rod is fixedly connected to the output end of the first motor via a coupling. The bottom end of the rotating rod extends rotatably into the interior of the reactor.
[0011] Furthermore, a number of stirring blades are fixedly connected to the outer wall of the rotating rod, and a connecting pipe is connected and fixedly connected to the bottom of the reaction vessel, with a valve fixedly connected to the outer wall of the connecting pipe.
[0012] Furthermore, a second motor is fixedly connected to the top of the cover, and a rotating shaft is fixedly connected to the output end of the connecting pipe via a coupling. A turntable is fixedly connected to the top of the rotating shaft.
[0013] Furthermore, a pull plate is hinged to the top of the turntable, and the bottom of the pull plate is hinged to the top of the sliding shell.
[0014] This utility model has the following beneficial effects:
[0015] 1. By setting up an installation mechanism, rotating the rocker plate drives the worm gear to rotate, which in turn drives the worm wheel and connecting rod to rotate. The connecting rod then drives the arc-shaped perforation plate to rotate. The arc-shaped perforation plate causes two drag rods and two clamping shells to slide along the inner wall of the bottom shell and move away from its center. Subsequently, the two clamping shells disengage from the outer walls of the bottom and top shells, and then the cover shell is pulled upwards. The cover shell causes the rubber plate to disengage from the top of the rubber ring, and then the cover shell causes the top shell and several sliding rods to disengage from the inner wall of the bottom shell. This disconnects the cover shell from the reactor, allowing the operator to clean the inner wall of the reactor. This process achieves rapid separation of the cover shell from the reactor, reducing the steps and time required for disassembly, thus improving the efficiency of cleaning and making the cleaning of the reactor simpler and faster. This enhances the maintainability of the equipment and extends its service life.
[0016] 2. By setting up a connecting mechanism, first open the sealing cover, pour the material into the inside of the connecting shell and let it contact the top of the sliding shell, then close the sealing cover. Then, start the second motor to drive the rotating shaft and turntable to rotate. The turntable drives the drag rod to rotate, and the drag rod drives the sliding shell to slide back and forth on the inner wall of the connecting shell. Then, the material inside the connecting shell is evenly fed into the inside of the reactor by the sliding shell. Then, start the first motor to drive the rotating rod to rotate. The rotating rod drives several stirring blades to rotate to stir and mix the material. After mixing is complete, open the valve, and the mixed material is discharged through the connecting pipe. Then, the staff will process it for the next stage. Through the above operation, it can ensure that the material on the top of the sliding shell is evenly fed into the inside of the reactor, avoiding the problem of material accumulation or uneven distribution, thereby improving product quality. At the same time, the thorough stirring and mixing of the material can ensure that the material in the reactor is evenly mixed and promotes the complete reaction.
[0017] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description
[0018] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model;
[0020] Figure 2 This is a schematic diagram of the overall partial cross-sectional structure of this utility model;
[0021] Figure 3 This is a schematic diagram of the installation mechanism structure of this utility model;
[0022] Figure 4 This is a schematic diagram of the connection mechanism of this utility model;
[0023] Figure 5 for Figure 4 A magnified structural diagram of point A in the middle.
[0024] The attached diagram lists the components represented by each number as follows:
[0025] 1. Reactor; 11. Cover shell; 2. Mounting mechanism; 21. Bottom shell; 22. Top shell; 23. Sliding rod; 24. Rubber ring; 25. Rubber plate; 26. Worm gear; 27. Shaking plate; 28. Connecting rod; 29. Worm wheel; 210. Arc-shaped perforated plate; 211. Clamping shell; 212. Dragging rod; 3. Connecting mechanism; 31. Connecting shell; 32. Sealing cover; 33. Sliding shell; 34. First motor; 35. Rotating rod; 36. Stirring blade; 37. Connecting pipe; 38. Valve; 39. Second motor; 310. Rotating shaft; 311. Turntable; 312. Pulling plate. Detailed Implementation
[0026] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.
[0027] Please see Figure 1-5 As shown, this utility model is a production equipment for manufacturing Sibichloramine, including a reaction vessel 1, a cover 11 is provided on the top of the reaction vessel 1, the bottom of the cover 11 is in contact with the top of the reaction vessel 1, and also includes;
[0028] The mounting mechanism 2 includes a bottom shell 21 fixedly connected to the outer wall of the reactor 1, a top shell 22 fixedly connected to the outer wall of the cover shell 11, the bottom of the top shell 22 contacting the top of the bottom shell 21, a plurality of sliding rods 23 fixedly connected to the bottom of the top shell 22, the outer walls of the sliding rods 23 slidingly connected to the inner wall of the bottom shell 21, a rubber ring 24 fixedly connected to the inner wall of the reactor 1, a rubber plate 25 fixedly connected to the bottom of the cover shell 11, the bottom of the rubber plate 25 contacting the top of the rubber ring 24, a worm gear 26 rotatably connected to the front side of the inner wall of the cover shell 11, the rear end of the worm gear 26 rotatably extending to the outside of the cover shell 11, a rocking plate 27 fixedly connected to the rear end of the worm gear 26, and the inner wall of the cover shell 11... A connecting rod 28 is rotatably connected to the bottom of the wall. A worm gear 29 is fixedly connected to the outer wall of the connecting rod 28. The worm gear 29 meshes with the worm 26. An arc-shaped perforation plate 210 is fixedly connected to the outer wall of the connecting rod 28. Two clamping shells 211 are slidably connected to the inner wall of the cover shell 11. Rotating the rocker 27 causes the worm 26 to rotate. The worm 26 causes the worm gear 29 and the connecting rod 28 to rotate. The connecting rod 28 causes the arc-shaped perforation plate 210 to rotate. The arc-shaped perforation plate 210 causes the two drag rods 212 and the two clamping shells 211 to slide on the inner wall of the bottom shell 21 and move away from its center. Then the two clamping shells 211 disengage from the outer walls of the bottom shell 21 and the top shell 22.
[0029] Both clamping shells 211 are symmetrically arranged around the reactor 1. The inner walls of both clamping shells 211 are slidably connected to the outer walls of the bottom shell 21 and the top shell 22. The top of each clamping shell 211 is fixedly connected to a drag rod 212. The outer walls of the two drag rods 212 are slidably connected to the inner wall of the arc-shaped perforated plate 210. Then, the cover shell 11 is pulled upwards, causing the rubber plate 25 to disengage from the top of the rubber ring 24. Then, the cover shell 11 causes the top shell 22 and several sliding rods 23 to disengage from the inner wall of the bottom shell 21. This causes the cover shell 11 to disengage from the reactor 1. Then, the operator cleans the inner wall of the reactor 1. Through the above operation, the cover shell 11 is quickly separated from the reactor 1, reducing the steps and time of disassembly, thereby improving the efficiency of the cleaning work. At the same time, it makes the cleaning of the reactor 1 simpler and faster, thereby enhancing the maintainability of the equipment and extending its service life.
[0030] The top of the cover 11 is provided with a connecting mechanism 3. The connecting mechanism 3 includes a connecting shell 31 that is fixedly connected to the top of the cover 11. The bottom of the connecting shell 31 passes through the rubber plate 25 and extends into the interior of the reactor 1. The sealing cover 32 is opened, the material is poured into the interior of the connecting shell 31 and contacts the top of the sliding shell 33. Then the sealing cover 32 is closed, and then the second motor 39 is started.
[0031] A sealing cover 32 is hinged to the top of the connecting shell 31. A sliding shell 33 is slidably connected to the left side of the inner wall of the connecting shell 31. The left side of the sliding shell 33 extends to the outside of the connecting shell 31. Then, the second motor 39 is started, and the second motor 39 drives the rotating shaft 310 and the turntable 311 to rotate.
[0032] A first motor 34 is fixedly connected to the top of the inner wall of the cover 11. The output end of the first motor 34 is fixedly connected to a rotating rod 35 through a coupling. The bottom end of the rotating rod 35 extends into the interior of the reactor 1. The turntable 311 drives the drag rod 212 to rotate. The drag rod 212 drives the sliding shell 33 to slide back and forth on the inner wall of the connecting shell 31.
[0033] Several stirring blades 36 are fixedly connected to the outer wall of the rotating rod 35. A connecting pipe 37 is connected and fixedly connected to the bottom of the reactor 1. A valve 38 is fixedly connected to the outer wall of the connecting pipe 37. Then, the material inside the connecting shell 31 is evenly fed into the reactor 1 by the sliding shell 33. Then, the first motor 34 is started, which drives the rotating rod 35 to rotate. The rotating rod 35 drives several stirring blades 36 to rotate and stir and mix the material. After mixing is completed, the valve 38 is opened, and the mixed material is discharged through the connecting pipe 37. Then, the staff will process it for the next stage.
[0034] A second motor 39 is fixedly connected to the top of the cover shell 11. The output end of the connecting pipe 37 is fixedly connected to the rotating shaft 310 via a coupling. The top of the rotating shaft 310 is fixedly connected to the turntable 311. The sealing cover 32 is opened, and the material is poured into the interior of the connecting shell 31 and comes into contact with the top of the sliding shell 33. Then the sealing cover 32 is closed, and the second motor 39 is started. The second motor 39 drives the rotating shaft 310 and the turntable 311 to rotate. The turntable 311 drives the drag rod 212 to rotate. The drag rod 212 drives the sliding shell 33 to slide back and forth on the inner wall of the connecting shell 31. Then the material inside the connecting shell 31 is evenly fed into the interior of the reactor 1 by the sliding shell 33. Then the first motor 34 is started, and the first motor 34 drives the rotating rod 35 to rotate. The rotating rod 35 drives several stirring blades 36 to rotate and stir and mix the material.
[0035] A pull plate 312 is hinged to the top of the turntable 311. The bottom of the pull plate 312 is hinged to the top of the sliding shell 33. After mixing is completed, the valve 38 is opened, and the mixed material is discharged through the connecting pipe 37. Then, the operator will process it for the next stage. Through the above operation, it can be ensured that the material on the top of the sliding shell 33 is evenly fed into the interior of the reactor 1, avoiding the problem of material accumulation or uneven distribution, thereby improving product quality. At the same time, the material is fully stirred and mixed, which can ensure that the material in the reactor is evenly mixed and promotes the complete reaction.
[0036] A specific application of this embodiment is as follows: When using this device, rotating the rocker 27 causes the worm gear 26 to rotate, which in turn causes the worm wheel 29 and connecting rod 28 to rotate. The connecting rod 28 then causes the arc-shaped perforation plate 210 to rotate. The arc-shaped perforation plate 210 causes the two drag rods 212 and the two clamping shells 211 to slide on the inner wall of the bottom shell 21 and move away from its center. Subsequently, the two clamping shells 211 disengage from the outer walls of the bottom shell 21 and the top shell 22, and then the cover shell 11 is pulled upwards. The cover shell 11 then drives the rubber... The rubber plate 25 disengages from the top of the rubber ring 24, and then the cover 11, along with the top shell 22 and several sliding rods 23, disengages from the inner wall of the bottom shell 21. This causes the cover 11 to disengage from the reactor 1, allowing the operator to clean the inner wall of the reactor 1. Through the above operations, the cover 11 is quickly separated from the reactor 1, reducing the steps and time required for disassembly and thus improving the efficiency of the cleaning work. At the same time, it makes the cleaning of the reactor 1 simpler and faster, thereby enhancing the maintainability of the equipment and extending its service life.
[0037] When using this device, open the sealing cover 32, pour the material into the interior of the connecting shell 31 and make it contact the top of the sliding shell 33, then close the sealing cover 32, and then start the second motor 39. The second motor 39 drives the rotating shaft 310 and the turntable 311 to rotate. The turntable 311 drives the drag rod 212 to rotate. The drag rod 212 drives the sliding shell 33 to slide back and forth on the inner wall of the connecting shell 31. Then the material inside the connecting shell 31 is evenly fed into the interior of the reactor 1 by the sliding shell 33. Then start the first motor 34, which drives the rotating rod 35 to rotate. The rotating rod 35 drives several stirring blades 36 to rotate to stir and mix the material. After mixing is complete, open the valve 38, and the mixed material is discharged through the connecting pipe 37. Then the operator can proceed to the next stage of processing. Through the above operation, it can be ensured that the material on the top of the sliding shell 33 is evenly fed into the interior of the reactor 1, avoiding the problem of material accumulation or uneven distribution, thereby improving product quality. At the same time, the material is fully stirred and mixed, which can ensure that the material in the reactor is evenly mixed and promotes the complete reaction.
[0038] In the description of this specification, references to terms such as "an embodiment," "example," "specific example," etc., indicate that a specific feature, structure, material, or characteristic described in connection with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, the illustrative expressions of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in one or more embodiments or examples.
[0039] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.
Claims
1. A production apparatus for manufacturing Sibichloramine, comprising a reaction vessel (1), wherein a cover (11) is provided on the top of the reaction vessel (1), and the bottom of the cover (11) is in contact with the top of the reaction vessel (1), characterized in that: Also includes; The installation mechanism (2) includes a bottom shell (21) fixedly connected to the outer wall of the reactor (1), a top shell (22) fixedly connected to the outer wall of the cover shell (11), the bottom of the top shell (22) contacting the top of the bottom shell (21), a plurality of sliding rods (23) fixedly connected to the bottom of the top shell (22), the outer walls of the plurality of sliding rods (23) slidingly connected to the inner wall of the bottom shell (21), a rubber ring (24) fixedly connected to the inner wall of the reactor (1), a rubber plate (25) fixedly connected to the bottom of the cover shell (11), and the bottom of the rubber plate (25) contacting the rubber ring. The top of (24) is in contact with each other. A worm (26) is rotatably connected to the front side of the inner wall of the cover (11). The rear end of the worm (26) extends rotatably to the outside of the cover (11). A rocker plate (27) is fixedly connected to the rear end of the worm (26). A connecting rod (28) is rotatably connected to the bottom of the inner wall of the cover (11). A worm wheel (29) is fixedly connected to the outer wall of the connecting rod (28). The worm wheel (29) meshes with the worm (26). An arc-shaped perforated plate (210) is fixedly connected to the outer wall of the connecting rod (28). Two clamping shells (211) are slidably connected to the inner wall of the cover (11).
2. The production equipment for manufacturing Sibichloramine according to claim 1, characterized in that, Both of the clamping shells (211) are symmetrically arranged with the reactor (1) as the central axis. The inner walls of both clamping shells (211) are slidably connected to the outer walls of the bottom shell (21) and the top shell (22). The top of both clamping shells (211) is fixedly connected to a drag rod (212). The outer walls of both drag rods (212) are slidably connected to the inner wall of the arc-shaped perforated plate (210).
3. The production equipment for manufacturing Sibichloramine according to claim 2, characterized in that, The top of the cover (11) is provided with a connecting mechanism (3), which includes a connecting shell (31) that is fixedly connected to the top of the cover (11). The bottom of the connecting shell (31) penetrates the rubber plate (25) and extends into the interior of the reactor (1).
4. The production equipment for manufacturing Sibichloramine according to claim 3, characterized in that, The top of the connecting shell (31) is hinged with a sealing cover (32), and a sliding shell (33) is slidably connected to the left side of the inner wall of the connecting shell (31), with the left side of the sliding shell (33) extending to the outside of the connecting shell (31).
5. The production equipment for manufacturing Sibichloramine according to claim 4, characterized in that, The top of the inner wall of the cover (11) is fixedly connected to a first motor (34), and the output end of the first motor (34) is fixedly connected to a rotating rod (35) through a coupling. The bottom end of the rotating rod (35) extends rotatably into the interior of the reactor (1).
6. The production equipment for manufacturing Sibichloramine according to claim 5, characterized in that, The outer wall of the rotating rod (35) is fixedly connected with several stirring blades (36), and the bottom of the reactor (1) is connected to and fixedly connected with a connecting pipe (37), and the outer wall of the connecting pipe (37) is fixedly connected with a valve (38).
7. The production equipment for manufacturing Sibichloramine according to claim 6, characterized in that, The top of the cover (11) is fixedly connected to a second motor (39), and the output end of the connecting pipe (37) is fixedly connected to a rotating shaft (310) via a coupling. The top of the rotating shaft (310) is fixedly connected to a turntable (311).
8. The production equipment for manufacturing Sibichloramine according to claim 7, characterized in that, The top of the turntable (311) is hinged to a pull plate (312), and the bottom of the pull plate (312) is hinged to the top of the sliding shell (33).