LED material support appearance detection selector

Abstract

The utility model relates to the technical field of support appearance detection devices, and discloses an LED material support appearance detection selecting machine which comprises an operation table, and the surface of the operation table is rotationally connected with a conveying belt. According to the LED material support appearance detecting and selecting machine, through arrangement of the sorting assembly and the waste collecting assembly, when defective objects are detected, a servo motor is started, the servo motor rotates to drive a rotating disc to rotate, the rotating disc rotates to drive a second hydraulic rod to rotate, the second hydraulic rod rotates a containing frame to move, and a vacuum pump is started; the suction cup sucks defective waste materials, when the servo motor rotates to the position above the waste material box, the vacuum pump is closed, the defective waste materials fall into the collecting box, the photoelectric sensor is used for detecting the number of the waste materials and transmitting data to the displayer, and then defective supports can be collected. And meanwhile, a worker can directly know the number of the defective brackets according to the number on the display, so that the defective brackets do not need to be counted.

Description

Technical Field

[0001] This utility model relates to the technical field of bracket appearance inspection device, and in particular to an LED material bracket appearance inspection and selection machine. Background Technology

[0002] In the current LED material industry, the appearance inspection of LED brackets is completed by machines, followed by manual sorting and rejection of NG materials on each bracket. This process requires multiple steps and consumes a lot of manpower, resulting in low efficiency and high labor costs. Therefore, an LED material bracket appearance inspection and sorting machine is proposed.

[0003] An automatic LED bracket inspection machine disclosed in CN213658564U includes a mounting frame. A drive motor is fixedly connected to one side of the mounting frame. Several conveyor wheels are rotatably connected to the two sides of the mounting frame. A conveyor belt is rotatably connected to the circumference of the conveyor wheels. A placement frame is fixedly connected to the upper surface of the bracket. A servo motor and a vertical plate are fixedly connected to the upper surface of the placement frame. A threaded rod is rotatably connected to the output end of the servo motor. This invention uses a crank handle. Turning the crank handle drives a turntable and a lead screw to rotate. The lead screw is threaded into a threaded hole, causing it to move laterally within the threaded hole. This, in turn, drives a moving plate to move laterally, allowing the moving plate and the fixed plate to cooperate and completely fix the LED bracket. The drive motor, when rotating, drives the conveyor belt to rotate, transporting the LED bracket fixed above the conveyor belt to the area below the inspection head for inspection.

[0004] While the aforementioned patent achieves the goal of using a drive motor to rotate a conveyor belt and transport LED brackets fixed above the conveyor belt to the inspection head for testing, it is difficult to separate defective brackets from perfect ones during testing. Furthermore, after testing, staff still need to count the brackets, wasting a significant amount of manpower and resources.

[0005] Therefore, it is necessary to invent an LED material bracket appearance inspection and sorting machine to solve the above problems. Utility Model Content

[0006] (a) Technical problems to be solved

[0007] The technical problem solved by this utility model is to provide an LED material bracket appearance inspection and sorting machine that is highly practical, easy to operate, and has a simple structure. This solves the problem mentioned in the background art that it is not easy to sort defective brackets from perfect brackets during inspection, and that staff need to count them after inspection, which wastes a lot of manpower and resources.

[0008] (II) Technical Solution

[0009] To achieve the above objectives, this utility model provides the following technical solution: an LED material bracket appearance inspection and sorting machine, comprising an operating table, a conveyor belt rotatably connected to the surface of the operating table, cleaning components fixedly connected to both sides of the operating table, the cleaning components comprising two sets of fixed plates, two sets of first hydraulic rods, and brushes, an mounting plate fixedly connected to one side of the operating table, a placement plate fixedly connected to the side of the mounting plate, a motor housing fixedly connected to the bottom surface of the placement plate, a sorting component provided on the surface of the placement plate, the sorting component comprising a turntable, a servo motor, a second hydraulic rod, a placement frame, a vacuum pump, and a suction cup, a placement block fixedly connected to one side of the surface of the operating table, a waste collection component placed on the top surface of the placement block, the waste collection component comprising a waste bin, a display, and a photoelectric sensor.

[0010] As a further embodiment of this utility model, both sets of fixing plates are fixedly connected to both sides of the operating table, and a first hydraulic rod is fixedly connected to the surface of both sets of fixing plates. A brush is fixedly connected to the top surface of the two sets of first hydraulic rods, and the brush cleans the surface of the bracket.

[0011] As a further embodiment of this utility model, the turntable is disposed on the surface of the placement plate, a servo motor is fixedly connected to the bottom surface of the turntable, a second hydraulic rod is fixedly connected to the surface of the turntable, a placement frame is fixedly connected to one end of the second hydraulic rod, a vacuum pump is fixedly connected to the top surface of the placement frame, and a suction cup is connected to one end of the vacuum pump through a pipe. The suction cup is used to adsorb the defective bracket.

[0012] As a further embodiment of this utility model, the waste bin is placed on the top surface of the placement block, and a display is fixedly connected to the side of the waste bin. One end of the display is electrically connected to a photoelectric sensor via a power cord. The photoelectric sensor is used to detect the number of defective brackets.

[0013] As a further embodiment of this utility model, a collection box is connected to one side of the operating table, a protective cover is rotatably connected inside the operating table, and a protective door is provided on the surface of the operating table for protection.

[0014] As a further embodiment of this utility model, an indicator light is fixedly connected to the top surface of the operating table, and an infrared detector is fixedly connected to the lower surface of the operating table. The infrared detector is used to detect whether there are any defects in the bracket.

[0015] As a further embodiment of this utility model, one end of the infrared detector is electrically connected to a display screen via a power cord, and several sets of control buttons are provided on the lower side of the display screen, which is used to display the detection quantity.

[0016] (III) Beneficial Effects

[0017] This utility model provides an LED material bracket appearance inspection and sorting machine, which has the following beneficial effects:

[0018] 1. This LED material bracket appearance inspection and sorting machine, through the setting of sorting components and waste collection components, activates a servo motor when a defective item is detected. The servo motor rotates, driving a turntable to rotate, which in turn drives a second hydraulic rod to rotate, moving the placement rack. Simultaneously, a vacuum pump is activated, and a suction cup picks up the defective waste. When the servo motor returns to the top of the waste bin, the vacuum pump shuts off, and the defective waste falls into the collection box. A photoelectric sensor detects the quantity of waste and transmits the data to a display, allowing for the collection of defective brackets. Simultaneously, staff can directly determine the number of defective brackets based on the display, eliminating the need for manual counting.

[0019] 2. This LED material bracket appearance inspection and sorting machine, through the setting of the cleaning component, uses brushes to clean the surface of the bracket while it is being transported by the conveyor belt, preventing the infrared detector from mistaking contaminants on the bracket surface for defects, thus maintaining the accuracy of the inspection results. At the same time, the first hydraulic rod is activated, which raises and lowers the brush, making the device applicable to brackets of different heights and meeting the different needs of different customers. Attached Figure Description

[0020] Figure 1 This is a schematic diagram of the overall structure of this utility model;

[0021] Figure 2 This is a schematic diagram of the sorting component structure of this utility model;

[0022] Figure 3 This is a schematic diagram of the waste collection component structure of this utility model;

[0023] Figure 4 This is a schematic diagram of the cleaning structure of this utility model.

[0024] In the diagram: 1. Control panel; 2. Conveyor belt; 3. Cleaning assembly; 301. Fixing plate; 302. First hydraulic rod; 303. Brush; 4. Mounting plate; 5. Placement plate; 6. Motor box; 7. Sorting assembly; 701. Turntable; 702. Servo motor; 703. Second hydraulic rod; 704. Placement rack; 705. Vacuum pump; 706. Suction cup; 8. Placement block; 9. Waste collection assembly; 901. Waste bin; 902. Display; 903. Photoelectric sensor; 10. Collection box; 11. Protective cover; 12. Protective door; 13. Indicator light; 14. Infrared detector; 15. Display screen; 16. Control button. Detailed Implementation

[0025] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. All other embodiments obtained by those skilled in the art based on the embodiments of the present utility model without creative effort are within the scope of protection of the present utility model.

[0026] Please see Figures 1 to 4 This utility model provides a technical solution: an LED material bracket appearance inspection and sorting machine, including an operating table 1, a conveyor belt 2 rotatably connected to the surface of the operating table 1, and cleaning components 3 fixedly connected to both sides of the operating table 1. The cleaning components 3 clean the bracket surface. The cleaning components 3 include two sets of fixing plates 301, two sets of first hydraulic rods 302, and brushes 303. A mounting plate 4 is fixedly connected to one side of the operating table 1, a placement plate 5 is fixedly connected to the side of the mounting plate 4, and a motor housing 6 is fixedly connected to the bottom surface of the placement plate 5. The surface of the placement plate 5 is provided with a sorting component 7. The defective brackets are sorted by the sorting component 7. The sorting component 7 includes a turntable 701, a servo motor 702, a second hydraulic rod 703, a placement rack 704, a vacuum pump 705 and a suction cup 706. A placement block 8 is fixedly connected to one side of the surface of the operating table 1. A waste collection component 9 is placed on the top surface of the placement block 8. The defective waste is collected by the waste collection component 9. The waste collection component 9 includes a waste bin 901, a display 902 and a photoelectric sensor 903.

[0027] Please see Figure 4 Both sets of fixing plates 301 are fixedly connected to both sides of the operating table 1. The surfaces of both sets of fixing plates 301 are fixedly connected to first hydraulic rods 302. The top surfaces of the two sets of first hydraulic rods 302 are fixedly connected to brushes 303, which clean the surface of the bracket.

[0028] Please see Figure 2 A turntable 701 is set on the surface of the placement plate 5. A servo motor 702 is fixedly connected to the bottom surface of the turntable 701. A second hydraulic rod 703 is fixedly connected to the surface of the turntable 701. A placement frame 704 is fixedly connected to one end of the second hydraulic rod 703. A vacuum pump 705 is fixedly connected to the top surface of the placement frame 704. A suction cup 706 is connected to one end of the vacuum pump 705 through a pipe. The suction cup 706 is used to adsorb the defective bracket.

[0029] Please see Figure 3 The waste bin 901 is placed on the top surface of the placement block 8. A display 902 is fixedly connected to the side of the waste bin 901. One end of the display 902 is electrically connected to a photoelectric sensor 903 via a power cord. The photoelectric sensor 903 is used to detect the number of defective brackets.

[0030] Please see Figure 1 A collection box 10 is connected to one side of the operating table 1, a protective cover 11 is rotatably connected inside the operating table 1, and a protective door 12 is provided on the surface of the operating table 1 for protection.

[0031] Please see Figure 1 An indicator light 13 is fixedly connected to the top surface of the control panel 1, and an infrared detector 14 is fixedly connected to the lower surface of the control panel 1. The infrared detector 14 is used to detect whether the bracket has any defects.

[0032] Please see Figure 1 One end of the infrared detector 14 is electrically connected to the display screen 15 via a power cord. Several sets of control buttons 16 are provided on the lower side of the display screen 15. The display screen 15 is used to display the number of detections.

[0033] The model number of the display 902 is OHR-E300; the model number of the photoelectric sensor 903 is E3Z. The above parameters and models can be selected according to the actual situation.

[0034] In this invention, the working steps of the device are as follows:

[0035] Step 1: When a defective item is detected, the servo motor 702 is started. The rotation of the servo motor 702 drives the turntable 701 to rotate, which in turn drives the second hydraulic rod 703 to rotate. The second hydraulic rod 703 rotates the placement rack 704 to move. The vacuum pump 705 is started, and the suction cup 706 picks up the defective waste. When the servo motor 702 returns to above the waste bin 901, the vacuum pump 705 is turned off, and the defective waste falls into the collection box 10. The photoelectric sensor 903 is used to detect the quantity of waste and transmits the data to the display 902. This allows for the collection of defective brackets. At the same time, the staff can directly know the number of defective brackets based on the quantity displayed on the display 902, eliminating the need for further counting.

[0036] The second step: When the support is transported by the conveyor belt 2, the brush 303 cleans the surface of the support to prevent the infrared detector 14 from mistaking the contaminants on the support surface as defects, thus maintaining the accuracy of the detection results. At the same time, the first hydraulic rod 302 is activated and raised and lowered, which in turn drives the brush 303 to rise and fall, so that the device can be applied to supports of different heights to meet the different needs of different customers.

[0037] It should be noted that the device structure and accompanying drawings of this utility model mainly describe the principle of this utility model. In terms of the technical aspects of this design principle, the setting of the power mechanism, power supply system and control system of the device is not fully described. However, under the premise that those skilled in the art understand the principle of the above utility model, the specific details of its power mechanism, power supply system and control system can be clearly understood. The control method in the application document is automatic control through a controller. The control circuit of the controller can be implemented by those skilled in the art through simple programming.

[0038] All standard parts used can be purchased from the market, and can be customized according to the instructions and drawings. The specific connection methods of each part adopt conventional methods such as bolts, rivets, and welding that are mature in the existing technology. The machinery, parts and equipment adopt conventional models in the existing technology, and the structure and principle of the components known to those skilled in the art can be known by those skilled in the art through technical manuals or conventional experimental methods.

[0039] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An LED material bracket appearance inspection and sorting machine, comprising an operating table (1), characterized in that: A conveyor belt (2) is rotatably connected to the surface of the operating platform (1). A cleaning assembly (3) is fixedly connected to both sides of the operating platform (1). The cleaning assembly (3) includes two sets of fixing plates (301), two sets of first hydraulic rods (302), and a brush (303). A mounting plate (4) is fixedly connected to one side of the operating platform (1). A placement plate (5) is fixedly connected to the side of the mounting plate (4). A motor housing (6) is fixedly connected to the bottom surface of the placement plate (5). The surface is provided with a sorting component (7), which includes a turntable (701), a servo motor (702), a second hydraulic rod (703), a placement rack (704), a vacuum pump (705), and a suction cup (706). A placement block (8) is fixedly connected to one side of the surface of the operating table (1). A waste collection component (9) is placed on the top surface of the placement block (8). The waste collection component (9) includes a waste bin (901), a display (902), and a photoelectric sensor (903).

2. The LED material bracket appearance inspection and sorting machine according to claim 1, characterized in that: Both sets of fixing plates (301) are fixedly connected to both sides of the operating table (1). The surfaces of both sets of fixing plates (301) are fixedly connected to first hydraulic rods (302). The top surfaces of the two sets of first hydraulic rods (302) are fixedly connected to brushes (303).

3. The LED material bracket appearance inspection and sorting machine according to claim 1, characterized in that: The turntable (701) is set on the surface of the placement plate (5). A servo motor (702) is fixedly connected to the bottom surface of the turntable (701). A second hydraulic rod (703) is fixedly connected to the surface of the turntable (701). A placement frame (704) is fixedly connected to one end of the second hydraulic rod (703). A vacuum pump (705) is fixedly connected to the top surface of the placement frame (704). A suction cup (706) is connected to one end of the vacuum pump (705) through a pipe.

4. The LED material bracket appearance inspection and sorting machine according to claim 1, characterized in that: The waste bin (901) is placed on the top surface of the placement block (8), and a display (902) is fixedly connected to the side of the waste bin (901). One end of the display (902) is electrically connected to a photoelectric sensor (903) via a power line.

5. The LED material bracket appearance inspection and sorting machine according to claim 1, characterized in that: A collection box (10) is connected to one side of the operating table (1), a protective cover (11) is rotatably connected inside the operating table (1), and a protective door (12) is provided on the surface of the operating table (1).

6. The LED material bracket appearance inspection and sorting machine according to claim 1, characterized in that: An indicator light (13) is fixedly connected to the top surface of the operating table (1), and an infrared detector (14) is fixedly connected to the lower surface of the operating table (1).

7. The LED material bracket appearance inspection and sorting machine according to claim 6, characterized in that: One end of the infrared detector (14) is electrically connected to a display screen (15) via a power cord, and several sets of control buttons (16) are provided on the lower side of the display screen (15).

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