Automatic pipe manufacturing and forming device for metal pipe

By using the top cleaning roller and the top pressing roller in combination, the problems of dust and impurities adhering and coil damage in the metal tube processing device are solved, achieving high-quality welding and material protection.

CN223616318UActive Publication Date: 2025-12-02HUBEI BICHANG MASCH CO LTD
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Patent Information

Application Number
CN202423110549.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-17
Publication Date
2025-12-02
Estimated Expiration
2034-12-17

AI Technical Summary

Technical Problem

Existing metal pipe processing equipment is prone to dust and impurities adhering to the coil during the conveying process, which affects the welding quality and can easily damage the coil when pressing and guiding.

Method used

The top cleaning roller with buffer treatment works in conjunction with the top pressing roller to reduce dust and impurities through cleaning and buffering, thus avoiding damage to the surface of the roll material.

Benefits of technology

It improves welding quality, protects the surface of the roll material, avoids scratches or indentations, and evens the contact pressure between the roller and the material.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an automatic metal tube manufacturing and forming device which comprises a supporting plate, a mounting base body is mounted and connected to the inner wall of the top of a supporting frame, a bottom cleaning roller is mounted and connected to the inner wall of the side end of a driving rod, and limiting plates are mounted and connected to the inner walls of the two ends of the driving rod; a bottom pressing roller is installed and connected between the inner walls of the bottom of the installation frame, reset springs are installed and connected to the inner walls of the two ends of each buffer block, a top cleaning roller is installed and connected between the inner walls of the side ends of the buffer blocks, and a top pressing roller is installed and connected between the inner walls of the side ends of the sliding frames. According to the automatic pipe manufacturing and forming device for the metal pipe, the top cleaning roller and the top pressing roller which are used for buffering treatment are arranged in the device and used in cooperation, conveyed materials can be cleaned firstly, meanwhile, conveyed coiled materials can be subjected to buffering and pressing treatment, and the surfaces of the materials can be effectively prevented from being scratched or indented.
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Description

Technical Field

[0001] This utility model relates to the field of metal tube processing technology, and in particular to an automatic metal tube forming device. Background Technology

[0002] In modern industry, metal pipes, as an important basic material, are widely used in many sectors such as construction, machinery manufacturing, automotive, petrochemicals, and aerospace. With the rapid development of these industries, the demand for metal pipes continues to rise, while simultaneously placing increasingly higher demands on their quality, precision, and production efficiency.

[0003] The existing equipment processes metal pipes, and the coil material being transported is prone to dust and impurities, which can affect the quality requirements of subsequent welding. At the same time, when the coil material is compressed and guided, the workpiece inside the equipment can easily cause excessive pressure, which can damage the coil material during transport. Therefore, it is not very convenient to use.

[0004] Therefore, it is necessary to provide an automatic metal tube forming device to solve the above-mentioned technical problems. Utility Model Content

[0005] This invention provides an automatic metal tube forming device, which solves the problem that dust and impurities easily adhere to the coil material during transportation, thus affecting the quality requirements of subsequent welding.

[0006] To solve the above-mentioned technical problems, this utility model provides an automatic metal tube forming device comprising: a support plate; an mounting plate is installed on the inner wall of the left end of the support plate; a material-supporting roller is installed between the inner walls of the side ends of the mounting plate; mounting side plates are installed on the inner walls of the top of both ends of the support plate; guide rollers are installed between the inner walls of the two ends of the mounting side plates; connecting angle steel is installed on the inner wall of the bottom of the mounting side plates; a support frame is installed on the inner wall of the top of the support plate; a mounting base is installed on the inner wall of the top of the support frame; a fixing cavity is fixedly connected to the inner wall of the bottom of the mounting base; a collection bin is slidably connected to the inner wall of the side end of the fixing cavity; a drive motor is installed on the inner wall of the left end of the mounting base; and a drive rod is installed on the output end of the drive motor. A bottom cleaning roller is installed and connected to the inner wall of the side end of the drive rod. Limiting plates are installed and connected to the inner walls of both ends of the drive rod. Fixing plates are installed and connected to the inner walls of both ends of the mounting base. An installation frame is installed and connected between the inner walls of the side ends of the fixing plates. A bottom pressing roller is installed and connected between the inner walls of the bottom of the installation frame. Sliding cavities are fixedly connected to the inner walls of both ends of the limiting plates and the installation frame. Guide rods are installed and connected between the inner walls of the side ends of the sliding cavities. Buffer blocks are slidably connected to the inner walls of the side ends of the guide rods. Return springs are installed and connected to the inner walls of both ends of the buffer blocks. A top cleaning roller is installed and connected between the inner walls of the side ends of the buffer blocks. A sliding frame is installed and connected between the inner walls of the side ends of the other buffer block. A top pressing roller is installed and connected between the inner walls of the side ends of the sliding frame.

[0007] Preferably, a support member is installed and connected to the bottom inner wall of the mounting plate, and a fastening plate is installed and connected to the bottom inner wall of the side end of the support member.

[0008] Preferably, a controller is installed and connected to the inner wall of the top of the side end of the mounting plate, and connectors are installed and connected to the inner walls of both ends of the controller.

[0009] Preferably, sliding limiters are slidably connected to the inner walls at both ends of the material-supporting roller.

[0010] Preferably, limit sliders are installed and connected to the inner walls at both ends of the collection chamber, and a pull handle is installed and connected to the inner wall at the front end of the collection chamber.

[0011] Preferably, a motor support component is installed and connected between the inner walls of the drive motor side end.

[0012] Compared with related technologies, the automatic metal tube forming device provided by this utility model has the following advantages:

[0013] This utility model provides an automatic metal tube forming device. When forming metal tubes, the device typically requires a pre-feeding process for the steel. To improve the quality of the processing, a top cleaning roller and a top pressing roller with buffering are used inside the device to clean the conveyed material, reducing dust, oil, and other impurities on the surface of the coil that could negatively impact the quality of subsequent welding, thus improving the processing requirements. Simultaneously, the conveyed coil is buffered and pressed, effectively preventing scratches or indentations on the material surface. Furthermore, the buffering function ensures more uniform contact pressure between the rollers and the material, reducing excessive local pressure and protecting the material surface. Attached Figure Description

[0014] Figure 1 A schematic diagram of a preferred embodiment of an automatic metal tube forming device provided by this utility model;

[0015] Figure 2 for Figure 1 The diagram shows the structure of the material-supporting roller.

[0016] Figure 3 for Figure 1 A side view schematic diagram of an automatic metal tube forming device is shown.

[0017] Figure 4 for Figure 1 The diagram shows the structure of the guide roller.

[0018] Figure 5 for Figure 1 The diagram shows the structure of the limiting plate.

[0019] Figure 6 for Figure 1 The diagram shows the structure of the top pressure roller.

[0020] The following are the labels in the diagram: 1. Support plate, 2. Mounting plate, 3. Material resting roller, 4. Sliding limit component, 5. Controller, 6. Connector, 7. Support component, 8. Fastening plate, 9. Mounting side plate, 10. Guide roller, 11. Connecting angle steel, 12. Fixed base, 13. Fixed cavity, 14. Collection bin, 15. Limiting slider, 16. Pull handle, 17. Support frame, 18. Drive motor, 19. Drive rod, 20. Bottom cleaning roller, 21. Motor support component, 22. Limiting plate, 23. Fixed plate, 24. Mounting frame, 25. Bottom pressing roller, 26. Sliding cavity, 27. Guide rod, 28. Return spring, 29. Sliding frame, 30. Top pressing roller, 31. Buffer block, 32. Top cleaning roller. Detailed Implementation

[0021] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0022] Please refer to the following: Figure 1 , Figure 2 , Figure 3 , Figure 4 and Figure 5 , Figure 6 ,in, Figure 1 A schematic diagram of a preferred embodiment of an automatic metal tube forming device provided by this utility model; Figure 2 for Figure 1 The diagram shows the structure of the material-supporting roller. Figure 3 for Figure 1 A side view schematic diagram of an automatic metal tube forming device is shown. Figure 4 for Figure 1 The diagram shows the structure of the guide roller. Figure 5 for Figure 1 The diagram shows the structure of the limiting plate. Figure 6 for Figure 1The diagram shows the structure of the top pressing roller. An automatic metal tube forming device includes: a support plate 1; an mounting plate 2 is installed on the inner wall of the left end of the support plate 1; a material-supporting roller 3 is installed between the inner walls of the side ends of the mounting plate 2; mounting side plates 9 are installed on the inner walls of the top ends of both ends of the support plate 1; guide rollers 10 are installed between the inner walls of the two ends of the mounting side plates 9; connecting angle steel 11 is installed on the inner wall of the bottom end of the mounting side plates 9; a support frame 17 is installed on the inner wall of the top end of the support plate 1; a mounting base 12 is installed on the inner wall of the top end of the support frame 17; a fixing cavity 13 is fixedly connected to the inner wall of the bottom end of the mounting base 12; a collection bin 14 is slidably connected to the inner wall of the side end of the fixing cavity 13; a drive motor 18 is installed on the inner wall of the left end of the mounting base 12; a drive rod 19 is installed at the output end of the drive motor 18; and a connecting rod 19 is installed on the inner wall of the side end of the drive rod 19. A bottom cleaning roller 20 is connected to the drive rod 19. Limiting plates 22 are installed on the inner walls of both ends of the drive rod 19. Fixing plates 23 are installed on the inner walls of both ends of the mounting base 12. A mounting frame 24 is installed between the inner walls of the side ends of the fixing plates 23. A bottom pressing roller 25 is installed between the inner walls of the bottom of the mounting frame 24. Sliding cavities 26 are fixedly connected to the inner walls of both ends of the limiting plates 22 and the mounting frame 24. A guide rod 27 is installed between the inner walls of the side ends of the sliding cavity 26. A buffer block 31 is slidably connected to the inner wall of the side end of the guide rod 27. A return spring 28 is installed on the inner walls of both ends of the buffer block 31. A top cleaning roller 32 is installed between the inner walls of the side ends of the buffer block 31. A sliding frame 29 is installed between the inner walls of the side ends of another buffer block 31. A top pressing roller 30 is installed between the inner walls of the side ends of the sliding frame 29.

[0023] A support member 7 is installed and connected to the bottom inner wall of the mounting plate 2, and a fastening plate 8 is installed and connected to the bottom inner wall of the side end of the support member 7, which is used to improve the stability of the workpiece position of the device and reduce the phenomenon of position loosening during use.

[0024] A controller 5 is installed and connected to the inner wall of the top of the side end of the mounting plate 2. Connectors 6 are installed and connected to the inner walls of both ends of the controller 5. During use, the device can be easily controlled by the staff.

[0025] The inner walls at both ends of the material-supporting roller 3 are slidably connected to sliding limiters 4. When the material to be processed is placed and used, the material on the inner wall can be limited to reduce the sliding deviation that occurs during use.

[0026] Limiting sliders 15 are installed and connected to the inner walls at both ends of the collection chamber 14. A pull handle 16 is installed and connected to the inner wall at the front end of the collection chamber 14, which facilitates the movement of the workpiece inside the device by the operator to the side, so as to facilitate the cleaning of impurities inside later.

[0027] A motor support 21 is installed and connected between the inner walls of the side end of the drive motor 18 to improve the positioning accuracy of the motor during operation.

[0028] The working principle of the automatic metal tube forming device provided by this utility model is as follows:

[0029] When the device performs the forming process on metal tubes, firstly, the raw material to be processed is placed on the inner wall of the support roller 3. Then, one end of the roll is wound onto the inner wall of the drive workpiece. To meet the conveying requirements, during the feeding and conveying process, the buffer blocks 31 at both ends of the top cleaning roller 32 and the top pressing roller 30 slide along the direction of the guide rod 27. While sliding, under the elastic action of the return spring 28, they will come into close contact with the top inner wall of the roll. Then, the roll is first pressed to reduce the later edge warping phenomenon. At the same time, the inner walls of both ends of the roll are cleaned to reduce dust and impurities adhering to the inner wall of the roll, which would affect the later welding requirements. Then, the drive motor 18 drives the drive rods 19 at both ends to rotate through the transmission belt at the side end, thereby performing the cleaning process. After the cleaning is completed, the impurities are collected on the inner wall of the bottom collection bin 14 for later cleaning needs.

[0030] Compared with related technologies, the automatic metal tube forming device provided by this utility model has the following advantages:

[0031] When the device performs the forming process on metal tubes, it usually needs to first feed the steel. In order to improve the quality requirements of the device, the top cleaning roller 32 and the top pressing roller 30 with buffer treatment are used in combination to clean the conveyed material first, reducing the dust, oil and other impurities on the surface of the coil and affecting the quality of subsequent welding, thereby improving the processing requirements of the device. At the same time, the conveyed coil can be buffered and pressed, which can effectively prevent the material surface from being scratched or indented. Furthermore, the existence of the buffer function makes the contact pressure between the roller and the material more uniform, reducing the situation of excessive local pressure, thereby protecting the material surface.

[0032] The above description is merely an embodiment of this utility model and does not limit the patent scope of this utility model. Any equivalent structural or procedural transformations made based on the content of this utility model specification and drawings, or direct or indirect applications in other related technical fields, are similarly included within the patent protection scope of this utility model.

Claims

1. An automatic metal tube forming device, characterized in that, include: A support plate is provided, with an mounting plate installed on its left inner wall. A material-supporting roller is installed between the inner walls of the side ends of the mounting plate. Mounting side plates are installed on the top inner walls of both ends of the support plate, and guide rollers are installed between the inner walls of the two ends of the mounting side plates. A connecting angle steel is installed on the bottom inner wall of the mounting side plates. A support frame is installed on the top inner wall of the support plate, and a mounting base is installed on the top inner wall of the support frame. A fixing cavity is fixedly connected to the bottom inner wall of the mounting base, and a collection bin is slidably connected to the inner wall of the side end of the fixing cavity. A drive motor is installed on the inner wall of the left end of the mounting base, and a drive rod is installed on the output end of the drive motor. A bottom plate is installed on the inner wall of the side end of the drive rod. The cleaning roller has limit plates installed on the inner walls of both ends of the drive rod, and fixing plates installed on the inner walls of both ends of the mounting base. An installation frame is installed between the inner walls of the side ends of the fixing plates, and a bottom pressing roller is installed between the inner walls of the bottom of the installation frame. Sliding cavities are fixedly connected to the inner walls of both ends of the limit plates and the installation frame. Guide rods are installed between the inner walls of the side ends of the sliding cavities. Buffer blocks are slidably connected to the inner walls of the side ends of the guide rods. Return springs are installed on the inner walls of both ends of the buffer blocks. A top cleaning roller is installed between the inner walls of the side ends of the buffer blocks. A sliding frame is installed between the inner walls of the side ends of the other buffer block, and a top pressing roller is installed between the inner walls of the side ends of the sliding frame.

2. The automatic metal tube forming device according to claim 1, characterized in that, A support member is installed and connected to the bottom inner wall of the mounting plate, and a fastening plate is installed and connected to the bottom inner wall of the side end of the support member.

3. The automatic metal tube forming device according to claim 1, characterized in that, A controller is installed and connected to the inner wall of the top side of the mounting plate, and connectors are installed and connected to the inner walls of both ends of the controller.

4. The automatic metal tube forming device according to claim 1, characterized in that, Sliding limiters are slidably connected to the inner walls at both ends of the material support roller.

5. The automatic metal tube forming device according to claim 1, characterized in that, Limiting sliders are installed on the inner walls at both ends of the collection chamber, and a pull handle is installed on the inner wall at the front end of the collection chamber.

6. The automatic metal tube forming device according to claim 1, characterized in that, A motor support component is installed and connected between the inner walls of the drive motor side end.