Ultrasonic cleaning mechanism
By installing an ultrasonic cleaning mechanism on the workpiece production line, the problem of complex transfer during the cleaning process of plated parts was solved, achieving efficient cleaning of workpieces and improving production efficiency.
Patent Information
- Application Number
- CN202423001052.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-05
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-05
AI Technical Summary
The complex movements of the transfer mechanism during the cleaning process of the plated parts on the production line result in long offline time for the plated parts, which affects production efficiency.
Design an ultrasonic cleaning mechanism, including a cleaning tank, a conveying assembly, a lifting assembly, and an ultrasonic module, which achieves efficient cleaning of workpieces by being set on the conveying path of the workpiece production line.
The workpieces are quickly returned after being cleaned in the cleaning solution after being removed from and removed from the production line. The transfer is stable, the cleaning effect is good, and the cleaning efficiency is improved.
Smart Images

Figure CN223616371U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of ultrasonic cleaning technology, and in particular to an ultrasonic cleaning mechanism. Background Technology
[0002] When plated parts undergo multiple processes on the production line, a necessary cleaning process is required. Generally, the plated parts are removed from the line and placed in a dedicated cleaning tank, and then transferred back to the production line after cleaning. This process places high demands on the operation of the transfer mechanism and involves complex movement paths, resulting in long offline time for the plated parts and affecting overall production efficiency. Utility Model Content
[0003] The purpose of this invention is to provide an ultrasonic cleaning mechanism to solve the problems in the background art and achieve efficient cleaning of plated parts.
[0004] To achieve the above objectives, the present invention adopts the following technical solution:
[0005] An ultrasonic cleaning mechanism includes a cleaning tank, a conveying assembly, a lifting assembly, and an ultrasonic module, wherein:
[0006] The cleaning tank is set on the conveying path of the workpiece production line, and the cleaning tank is filled with cleaning fluid.
[0007] The conveying assembly is installed in the cleaning tank. The conveying assembly is used to receive the workpieces to be cleaned on one section of the workpiece production line and to transport the cleaned workpieces to another section of the workpiece production line.
[0008] The lifting component is installed in the cleaning tank and located above the conveying component. The lifting component is used to drive the conveying component to switch between a first height and a second height. When the conveying component is at the first height, the conveying component is flush with the workpiece production line, and the workpiece on the conveying component is higher than the liquid level of the cleaning fluid. When the conveying component is at the second height, the workpiece on the conveying component is immersed in the cleaning fluid.
[0009] The ultrasonic module is placed in the cleaning fluid and is used to clean the workpiece in the cleaning fluid.
[0010] As an alternative, the conveying assembly includes a mounting frame, on which a conveyor belt and a drive motor are mounted. A drive pulley is mounted on the output shaft of the drive motor, and a driven pulley is mounted on one roller of the conveyor belt. The drive pulley and the driven pulley are connected by a synchronous belt drive.
[0011] As an alternative, the mounting frame is equipped with support strips, which are used to support the parts of the conveyor belt that carry the workpiece.
[0012] As an alternative, the lifting assembly includes a drive cylinder, the output rod of which is connected to the conveying assembly.
[0013] As an alternative, the bottom of the cleaning tank is equipped with an inlet and an outlet, which are connected to a circulating filtration system.
[0014] As an alternative, a drain outlet is provided on the side of the cleaning tank, and an overflow pipe is provided inside the cleaning tank. The overflow pipe is connected to the drain outlet and is used to maintain a stable liquid level of the cleaning solution.
[0015] As an alternative, a level tube is provided on the side of the cleaning tank to display the liquid level of the cleaning fluid.
[0016] The beneficial effects of this utility model are:
[0017] The ultrasonic cleaning mechanism is installed on the conveying path of the workpiece production line, realizing the process of workpieces going off the workpiece production line, entering the cleaning liquid for ultrasonic cleaning, and then returning to the workpiece production line. During the process, the workpiece transfer is stable and rapid, the cleaning effect is good, and the cleaning efficiency is improved. Attached Figure Description
[0018] Figure 1 This is a front view of the ultrasonic cleaning mechanism provided in this embodiment of the utility model;
[0019] Figure 2 This is a side view of the ultrasonic cleaning mechanism provided in an embodiment of the present invention.
[0020] In the attached image:
[0021] 1. Cleaning tank; 11. Cleaning solution; 12. Inlet; 13. Outlet; 14. Drain; 15. Overflow pipe; 16. Level pipe;
[0022] 2. Conveying assembly; 21. Mounting frame; 22. Conveyor belt; 23. Drive motor; 24. Drive pulley; 25. Driven pulley; 26. Synchronous belt; 27. Belt support strip;
[0023] 3. Lifting assembly; 31. Drive cylinder;
[0024] 4. Ultrasonic module;
[0025] 5. Circulating filtration system. Detailed Implementation
[0026] The present invention will now be described in further detail with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present invention and not intended to limit it. Furthermore, it should be noted that, for ease of description, the accompanying drawings show only the parts relevant to the present invention, not the entire structure.
[0027] In the description of this utility model, unless otherwise explicitly specified and limited, the terms "connected," "linked," and "fixed" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral part; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; they can refer to the internal communication of two components or the interaction between two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.
[0028] In this invention, unless otherwise explicitly specified and limited, "above" or "below" the second feature can include direct contact between the first and second features, or contact between the first and second features through another feature between them. Furthermore, "above," "over," and "on top" of the second feature includes the first feature directly above or diagonally above the second feature, or simply indicates that the first feature is at a higher horizontal level than the second feature. "Below," "below," and "under" the second feature includes the first feature directly below or diagonally below the second feature, or simply indicates that the first feature is at a lower horizontal level than the second feature.
[0029] In the description of this embodiment, terms such as "upper," "lower," "left," and "right" are based on the orientation or positional relationship shown in the accompanying drawings. They are used only for the convenience of description and simplification of operation, and are not intended to indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation. Therefore, they should not be construed as limitations on this utility model.
[0030] Furthermore, the terms "first" and "second" are merely used to distinguish between different terms in description and do not have any special meaning.
[0031] Please see Figure 1 and Figure 2 As shown, this embodiment provides an ultrasonic cleaning mechanism, including a cleaning tank 1, a conveying assembly 2, a lifting assembly 3, and an ultrasonic module 4, wherein:
[0032] The cleaning tank 1 is set on the conveying path of the workpiece production line, and the cleaning tank 1 is filled with cleaning liquid 11.
[0033] The conveying component 2 is installed in the cleaning tank 1. The conveying component 2 is used to receive the workpieces to be cleaned on one section of the workpiece production line and to convey the cleaned workpieces to another section of the workpiece production line.
[0034] The lifting component 3 is installed in the cleaning tank 1 and located above the conveying component 2. The lifting component 3 is used to drive the conveying component 2 to switch between a first height and a second height. When the conveying component 2 is at the first height, the conveying component 2 is flush with the workpiece production line and the workpiece on the conveying component 2 is higher than the liquid level of the cleaning liquid 11. When the conveying component 2 is at the second height, the workpiece on the conveying component 2 is immersed in the cleaning liquid 11.
[0035] The ultrasonic module 4 is placed in the cleaning fluid 11 and is used to clean the workpiece in the cleaning fluid 11.
[0036] Therefore, by setting up an ultrasonic cleaning mechanism on the conveying path of the workpiece production line, the process of workpieces being taken off the workpiece production line, entering the cleaning liquid for ultrasonic cleaning, and then returning to the workpiece production line is realized. During the process, the workpiece transfer is stable and rapid, the cleaning effect is good, and the cleaning efficiency is improved.
[0037] Optionally, the conveying assembly 2 includes a mounting frame 21, on which a conveyor belt 22 and a drive motor 23 are mounted. A drive pulley 24 is mounted on the output shaft of the drive motor 23, and a driven pulley 25 is mounted on one roller of the conveyor belt 22. The drive pulley 24 and the driven pulley 25 are connected by a synchronous belt 26, thereby controlling whether the conveyor belt 22 conveys the workpiece and its conveying speed through the drive motor 23.
[0038] Furthermore, the mounting frame 21 is provided with a support strip 27, which is used to support the part of the conveyor belt 22 that carries the workpiece, so as to ensure that the workpiece moves more stably on the conveyor belt 22.
[0039] Optionally, the lifting assembly 3 includes a drive cylinder 31, the output rod of the drive cylinder 31 is connected to the conveying assembly 2, and the cylinder body of the drive cylinder 31 is fixed above the liquid surface of the cleaning liquid 11, for example, it can be fixed on the top opening of the cleaning tank 1.
[0040] Optionally, the bottom of the cleaning tank 1 is provided with an inlet 12 and an outlet 13, which are respectively connected to the circulating filtration system 5. This ensures that the cleaning solution 11 in the cleaning tank 1 remains clean and that the filtered cleaning solution 11 is recycled, reducing the maintenance difficulty of the cleaning tank 1. The circulating filtration system 5 is existing technology and will not be described in detail in this embodiment.
[0041] Optionally, a drain port 14 is provided on the side of the cleaning tank 1, and an overflow pipe 15 is provided inside the cleaning tank 1. The overflow pipe 15 is connected to the drain port 14. The overflow pipe 15 is used to maintain the stable liquid level of the cleaning fluid 11, so that the workpiece can be immersed in the cleaning fluid 11 each time the conveying component 2 is at the second height.
[0042] Optionally, a level tube 16 is provided on the side of the cleaning tank 1 to display the liquid level of the cleaning fluid 11, so as to observe whether the volume of the cleaning fluid 11 in the cleaning tank 1 is normal.
[0043] In addition, the ultrasonic module 4 and the ultrasonic cleaning principle used in this embodiment are existing technologies and will not be described in detail here.
[0044] Obviously, the above embodiments of this utility model are merely examples for clearly illustrating the present utility model, and are not intended to limit the implementation of the present utility model. Those skilled in the art can make various obvious changes, readjustments, and substitutions without departing from the protection scope of this utility model. It is neither necessary nor possible to exhaustively describe all embodiments here. Any modifications, equivalent substitutions, and improvements made within the spirit and principles of this utility model should be included within the protection scope of the claims of this utility model.
Claims
1. An ultrasonic cleaning mechanism, characterized in that, It includes a cleaning tank (1), a conveying assembly (2), a lifting assembly (3), and an ultrasonic module (4), wherein: The cleaning tank (1) is set on the conveying path of the workpiece production line, and the cleaning tank (1) is filled with cleaning liquid (11); The conveying assembly (2) is disposed in the cleaning tank (1). The conveying assembly (2) is used to receive the workpieces to be cleaned on one section of the workpiece production line and to convey the cleaned workpieces to another section of the workpiece production line. The lifting assembly (3) is disposed in the cleaning tank (1) and is located above the conveying assembly (2). The lifting assembly (3) is used to drive the conveying assembly (2) to switch between a first height and a second height. When the conveying assembly (2) is at the first height, the conveying assembly (2) is flush with the workpiece production line, and the workpiece on the conveying assembly (2) is higher than the liquid level of the cleaning fluid (11). When the conveying assembly (2) is at the second height, the workpiece on the conveying assembly (2) is immersed in the cleaning fluid (11). The ultrasonic module (4) is disposed in the cleaning fluid (11) and is used to clean the workpiece in the cleaning fluid (11).
2. The ultrasonic cleaning mechanism according to claim 1, characterized in that, The conveying assembly (2) includes a mounting frame (21), on which a conveyor belt (22) and a drive motor (23) are mounted. A drive pulley (24) is mounted on the output shaft of the drive motor (23), and a driven pulley (25) is mounted on one roller of the conveyor belt (22). The drive pulley (24) and the driven pulley (25) are connected by a synchronous belt (26).
3. The ultrasonic cleaning mechanism according to claim 2, characterized in that, The mounting frame (21) is provided with a support strip (27), which is used to support the part of the conveyor belt (22) that carries the workpiece.
4. The ultrasonic cleaning mechanism according to claim 1, characterized in that, The lifting assembly (3) includes a drive cylinder (31), and the output rod of the drive cylinder (31) is connected to the conveying assembly (2).
5. The ultrasonic cleaning mechanism according to claim 1, characterized in that, The bottom of the cleaning tank (1) is provided with an inlet (12) and an outlet (13), and the inlet (12) and the outlet (13) are respectively connected to the circulating filtration system (5).
6. The ultrasonic cleaning mechanism according to claim 1, characterized in that, The cleaning tank (1) has a drain port (14) on its side and an overflow pipe (15) inside the cleaning tank (1). The overflow pipe (15) is connected to the drain port (14) and is used to maintain the stable liquid level of the cleaning liquid (11).
7. The ultrasonic cleaning mechanism according to claim 1, characterized in that, The side of the cleaning tank (1) is provided with a level tube (16) for displaying the liquid level of the cleaning fluid (11).