Integrated energy accumulator with high use efficiency

Abstract

The utility model discloses an integrated energy accumulator with high use efficiency, particularly relates to the technical field of energy accumulators, and comprises a fixed seat, two brackets are arranged on the fixed seat, each bracket is provided with an oil storage tank, one side of each oil storage tank is connected with a communication box, each communication box is provided with three valve pipes, and the valve pipes are connected with the fixed seat. A solenoid valve is installed on each valve pipe, manual switches are arranged at the bottoms of two valve pipes in a matched mode, the two valve pipes are connected with oil conveying pipes, a pressure regulating valve is installed at the bottom of the other valve pipe, the two oil conveying pipes connected with the two communicating boxes are correspondingly connected, and a rectangular power source is installed on one side of the bottom end of each support. The energy accumulator has the advantages of being convenient to install and maintain, high in electrical stability, capable of effectively improving energy storage and oil transportation efficiency, capable of reducing installation working hours and equipment downtime, and capable of improving production efficiency and equipment operation reliability.

Description

Technical Field

[0001] This utility model relates to the field of energy storage technology, and more specifically, to an integrated energy storage device with high efficiency. Background Technology

[0002] Accumulators play a crucial role in vacuum equipment applications, but existing accumulator technology has certain shortcomings. Taking a common type of accumulator as an example, during use, it needs to be placed in different locations on the die-casting machine. Typically, a single mold requires two accumulators, and if the mold size is large, the required number of accumulators needs to be increased. This situation makes on-site installation cumbersome and complex due to the large number of accumulators and their dispersed locations, severely impacting installation efficiency.

[0003] During equipment operation, when maintenance or repair of the accumulator is required, the inconvenient installation method makes disassembly extremely troublesome, requiring a significant amount of time and manpower. This not only prolongs equipment downtime and affects production efficiency but also increases the workload of on-site personnel, making the overall production process less smooth and unable to respond quickly to production demands, thus hindering the improvement of production efficiency to some extent. Furthermore, the existing accumulators do not adequately consider the ease of maintenance and operation in their structural design, significantly reducing their practicality in real-world applications.

[0004] Therefore, a highly efficient integrated energy storage device is proposed. Utility Model Content

[0005] In order to overcome the above-mentioned defects of the prior art, the present invention provides an integrated energy storage device with high efficiency to solve the problems mentioned in the background art.

[0006] To achieve the above objectives, this utility model provides the following technical solution: a high-efficiency integrated energy accumulator, including a fixed base, two brackets mounted on the fixed base, an oil storage tank mounted on each bracket, a connecting box connected to one side of each oil storage tank, three valve pipes mounted on each connecting box, and a solenoid valve mounted on each valve pipe. Two valve pipes are fitted with manual switches at their bottoms and are connected to oil supply pipes. A pressure regulating valve is mounted at the bottom of the third valve pipe. The two oil supply pipes connected to the two connecting boxes are respectively connected to each other, and the two corresponding oil supply pipes are connected to a common T-joint. Each T-joint is connected to an oil inlet pipe. A rectangular power supply is mounted on one side of the bottom of each bracket.

[0007] Preferably, the top of the bracket supports a connecting box, and an oil storage tank is installed on one side of the connecting box.

[0008] Preferably, the wiring of the solenoid valves on each valve pipe installed on each of the connecting boxes is connected to the corresponding rectangular power supply at the bottom.

[0009] Preferably, the fixing base has a plurality of symmetrical screw holes in the middle, each screw hole being used for connection and fixing with the die-casting machine.

[0010] Preferably, the rectangular power supply has a slot, which is electrically connected to the circuits of each solenoid valve.

[0011] Preferably, a sealing cover is connected to the outside of the slot where the rectangular power supply is located, and the sealing cover may be made of rubber.

[0012] The technical effects and advantages of this utility model are as follows:

[0013] 1. The mounting base is connected to the die-casting machine through the screw holes. Simply align the mounting base with the die-casting machine and fix it with bolts. Compared with the traditional method of installing multiple accumulators separately, the installation process is simpler and faster, reducing installation time and improving installation efficiency.

[0014] 2. The accumulator has a high degree of integration among its components. The bracket is tightly connected to the connecting box, oil tank, etc., and the layout is reasonable. When performing maintenance or repair, you only need to remove the bracket screws and unplug the rectangular power supply to remove the entire accumulator from the die-casting machine. The operation is simple, saves time and labor costs, reduces equipment downtime, and improves production efficiency.

[0015] 3. The rectangular power supply has a slot inside, through which the solenoid valve circuit is connected. Electrical connection and disconnection can be achieved simply by plugging and unplugging the plug, which facilitates the testing and maintenance of single or multiple solenoid valves without the need for complicated circuit disassembly and connection work, further improving maintenance efficiency.

[0016] 4. The rubber sealing cover on the outside of the rectangular power socket can effectively prevent dust, moisture and other impurities from entering, avoiding poor electrical connection or short circuit problems caused by impurities, ensuring the stability of electrical connection, ensuring that electrical components such as solenoid valves work accurately under normal electrical control, reducing the equipment failure rate and improving the reliability of equipment operation.

[0017] 5. Multiple oil storage tanks work together through a connecting box, increasing the energy storage capacity, better meeting the system's energy storage needs, and improving energy storage efficiency.

[0018] 6. During the oil transportation process, the solenoid valve precisely controls the oil flow direction according to the control signal, the pressure regulating valve can adjust the output pressure in real time, and the manual switch provides additional operational convenience and emergency measures, making the oil output more stable and efficient, ensuring the stability of the system working pressure, improving the oil transportation efficiency, and thus enhancing the working performance of the entire equipment. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the overall structure of this utility model.

[0020] Figure 2 This is a rear-view three-dimensional structural diagram of the present invention.

[0021] The attached diagram is labeled as follows: 1. Oil inlet pipe; 2. Oil delivery pipe; 3. Valve pipe; 4. Oil storage tank; 5. Solenoid valve; 6. Manual switch; 7. Rectangular power supply; 8. Pressure regulating valve; 9. Fixing base; 10. T-joint. Detailed Implementation

[0022] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0023] As attached Figure 1 and Figure 2 The diagram shows a high-efficiency integrated energy accumulator, comprising a fixed base 9, on which two brackets are mounted. Each bracket is equipped with an oil storage tank 4, and each oil storage tank 4 is connected to a connecting box on one side. Each connecting box is equipped with three valve pipes 3, and each valve pipe 3 is equipped with a solenoid valve 5. Two valve pipes 3 are fitted with manual switches 6 at their bottoms, and both valve pipes 3 are connected to oil supply pipes 2. The bottom of the third valve pipe 3 is equipped with a pressure regulating valve 8. The two oil supply pipes 2 connected to the two connecting boxes are respectively connected to each other, and the two corresponding oil supply pipes 2 are connected to a T-joint 10. Each T-joint 10 is connected to an oil inlet pipe 1. A rectangular power supply 7 is installed on one side of the bottom of each bracket.

[0024] In practice, the oil enters the system through the inlet pipe 1, is distributed by the three-way connector 10, and then enters the valve pipe 3 along the oil delivery pipe 2. At this time, the solenoid valve 5, powered by the rectangular power supply 7, controls the opening and closing of the valve pipe 3 according to the system control signal. When energy storage is required, the solenoid valve 5 opens the corresponding valve pipe 3, and the oil enters the oil storage tank 4 for storage. The oil storage tank 4 is connected to the connecting box to realize the coordinated energy storage between multiple oil storage tanks 4, ensuring the high efficiency and stability of energy storage.

[0025] When the system needs to output oil, solenoid valve 5 activates again according to the control signal, opening valve pipe 3 leading to oil delivery pipe 2. The oil stored in oil storage tank 4 is then output through valve pipe 3 and oil delivery pipe 2. During this process, pressure regulating valve 8 can adjust the output oil pressure according to system requirements, ensuring stable output pressure that meets operational requirements. Manual switch 6 allows manual control of valve pipe 3 during commissioning, providing additional operational convenience and emergency measures.

[0026] The rectangular power supply 7 provides power to the solenoid valve 5. Its internal slot connects all power supply paths, allowing the charging plug to be plugged into the slot to supply power, ensuring a reliable connection with the solenoid valve 5 circuit. The sealing cover prevents external impurities from entering the slot and affecting the electrical connection, further improving the stability and reliability of the electrical part of the entire system and ensuring that all components of the accumulator work accurately under normal electrical control.

[0027] The top of the bracket supports a connecting box, and an oil storage tank 4 is installed on one side of the connecting box.

[0028] The circuits of the solenoid valves 5 on each valve pipe 3 installed on each of the aforementioned connecting boxes are all connected to the corresponding rectangular power supply 7 at the bottom. The rectangular power supply 7 is provided with a slot, which is electrically connected to the circuits of each solenoid valve 5. A sealing cover is connected to the outside of the slot of the rectangular power supply 7, and the sealing cover can be made of rubber.

[0029] In practical implementation, for each solenoid valve 5 installed on each valve pipe 3 in each connecting box, its wiring is connected to the corresponding bottom rectangular power supply 7. When connecting the wiring, ensure correct connection to avoid short circuits, open circuits, etc. The wiring connection should be secure to prevent loosening due to vibration during equipment operation. Appropriate terminal blocks or plugs can be used to ensure a stable and reliable electrical connection between the solenoid valve 5 and the rectangular power supply 7, enabling the solenoid valve 5 to receive power signals normally and accurately control the opening and closing of the valve pipe 3. Its internal slot connects all power supply paths, allowing the charging plug to be inserted into the slot for power supply and unplugging the power plug to disconnect the power supply. This facilitates disassembly of the entire accumulator without requiring disassembly of each line, thus improving maintenance convenience, efficiency, and ease of disassembly.

[0030] The fixing base 9 has multiple symmetrical screw holes in the middle, and each screw hole is used to connect and fix it to the die casting machine.

[0031] In practice, locate the symmetrical screw holes in the center of the mounting base 9 and align them with the corresponding positions on the die-casting machine. Use appropriate bolts to securely connect the mounting base 9 to the die-casting machine through the screw holes. During the connection process, ensure a tight fit between the mounting base 9 and the die-casting machine, and tighten the bolts to a moderate degree, ensuring a secure connection without damaging the mounting base 9 or the die-casting machine due to over-tightening. This allows the integrated accumulator to be stably installed on the die-casting machine without displacement or loosening during equipment operation, providing a stable installation foundation for the normal operation of the accumulator. It also facilitates disassembly, improving the convenience of maintenance and installation.

[0032] The above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.

Claims

1. A high-efficiency integrated energy storage device, comprising a mounting base (9), characterized in that: Two brackets are installed on the fixed base (9), and an oil storage tank (4) is installed on each bracket. A connecting box is connected to one side of each oil storage tank (4). Three valve pipes (3) are installed on each connecting box. A solenoid valve (5) is installed on each valve pipe (3). A manual switch (6) is provided at the bottom of two valve pipes (3), and an oil supply pipe (2) is connected to each of the two valve pipes (3). A pressure regulating valve (8) is installed at the bottom of the other valve pipe (3). The two oil supply pipes (2) connected to the two connecting boxes are respectively connected to each other, and the two oil supply pipes (2) connected to each other are connected to a three-way connector (10). Each three-way connector (10) is connected to an oil inlet pipe (1). A rectangular power supply (7) is installed on one side of the bottom of each bracket.

2. The integrated energy storage device with high efficiency according to claim 1, characterized in that: The top of the bracket supports a connecting box, and an oil storage tank (4) is installed on one side of the connecting box.

3. The integrated energy storage device with high efficiency according to claim 2, characterized in that: The circuits of the solenoid valves (5) on each valve pipe (3) installed on each of the aforementioned connecting boxes are all connected to the corresponding rectangular power supply (7) at the bottom.

4. The integrated energy storage device with high efficiency according to claim 3, characterized in that: The fixing seat (9) has multiple symmetrical screw holes in the middle, and each screw hole is used to connect and fix with the die casting machine.

5. The integrated energy storage device with high efficiency according to claim 4, characterized in that: The rectangular power supply (7) has a slot, which is electrically connected to the circuits of each solenoid valve (5).

6. The integrated energy storage device with high efficiency according to claim 5, characterized in that: The rectangular power supply (7) has a sealing cover connected to the outside of the slot, and the sealing cover can be made of rubber.

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