High-pressure cylinder end face machining mechanism

By designing a clamping unit that includes a mounting plate, a fixed box, and a rotating plate, and using a stepper motor to drive the rotating plate to rotate, the high-pressure cylinder can be quickly fixed, solving the problem of long fixing time for the high-pressure cylinder and improving processing efficiency.

CN223617241UActive Publication Date: 2025-12-02CHONGQING KAIWEI MASCH MFG CO LTD
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Patent Information

Application Number
CN202423137256.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-19
Publication Date
2025-12-02
Estimated Expiration
2034-12-19

AI Technical Summary

Technical Problem

In existing technologies, the high-pressure cylinder has a long fixation time, resulting in low end-face processing efficiency.

Method used

The clamping unit includes a mounting plate, a fixed box, a rotating plate, a track plate, a sliding plate, and an arc plate. The rotating plate is driven to rotate by a stepper motor, and the connecting components pull the sliding plate to clamp the high-pressure cylinder, thus achieving rapid fixation.

Benefits of technology

It effectively reduces the installation time of high-pressure cylinders, improves end face processing efficiency, and reduces the workload of workers.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223617241U_ABST
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Abstract

The utility model relates to the technical field of cylinder end face machining, in particular to a high-pressure cylinder end face machining mechanism which comprises a milling machine body and a clamping unit, the clamping unit comprises a mounting plate, a fixing box, a rotating plate, a track plate, a sliding plate, an arc-shaped plate, a connecting assembly and a mounting assembly, the sliding plate is slidably connected with the track plate, and the arc-shaped plate is fixedly connected with the sliding plate. The mounting assembly is connected with the rotating plate and the fixed box, the connecting assembly is connected with the sliding plate and the rotating plate, during use, the mounting plate is arranged above a milling machine body, then a high-pressure air cylinder is placed on the fixed box, and the stepping motor is fixed through the mounting assembly to drive the rotating plate to rotate; at the moment, the connecting assembly pulls the sliding plate to move towards the high-pressure air cylinder till the arc-shaped plate clamps the high-pressure air cylinder, the high-pressure air cylinder is fixed in the mode, the situation that the end face machining efficiency is affected due to too long installation time is avoided, and the workload of workers can be effectively reduced.
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Description

Technical Field

[0001] This utility model relates to the field of cylinder end face machining technology, and in particular to a high-pressure cylinder end face machining mechanism. Background Technology

[0002] When producing high-pressure cylinders, the end faces of the high-pressure cylinders need to be machined. The traditional machining method is to place the operation above the milling machine. Because the high-pressure cylinder is large in size and has little contact surface with the machining platform, vibration will occur during machining, which seriously affects the product quality.

[0003] The prior art patent application with authorization publication number CN217372257U discloses a steam turbine cylinder processing support device, including a platform with T-shaped grooves equidistantly opened on the platform. A slider is nested in the T-shaped groove, and the slider has a connecting screw hole. A screw rod is threadedly connected to the connecting screw hole, and a threaded bushing is integrally connected to the top of the screw rod. This structure can easily support the steam turbine cylinder, effectively improve product quality, and reduce the impact of vibration on processing quality.

[0004] However, in the aforementioned prior art, the slider is embedded in the T-shaped groove, and then the hexagonal column is turned to drive the extension screw to rotate and move out. At this time, the support plate moves upward to support the bottom corner of the cylinder. However, the time required to fix the high-pressure cylinder during the entire clamping and fixing process is relatively long, which cannot be done quickly and affects the efficiency of end face processing. Utility Model Content

[0005] The purpose of this utility model is to provide a high-pressure cylinder end face processing mechanism, which aims to solve the problem that the existing technology takes a long time to fix the high-pressure cylinder, making it impossible to fix it quickly and affecting the efficiency of end face processing.

[0006] To achieve the above objectives, this utility model provides a high-pressure cylinder end face machining mechanism, including a milling machine body and a clamping unit. The clamping unit includes a mounting plate, a fixed box, a rotating plate, a track plate, a sliding plate, an arc plate, a connecting assembly, and a mounting assembly. The clamping unit is disposed above the milling machine body. The mounting plate is fixedly connected to the milling machine body and located on the inner side wall of the milling machine body. The fixed box is fixedly connected to the mounting plate and located above the mounting plate. The rotating plate is disposed on the inner side wall of the fixed box. The track plate is fixedly connected to the fixed box and located on the inner top wall of the fixed box. The fixed box has a sliding hole that slides with the arc plate. The sliding plate is slidably connected to the track plate and located on the inner side wall of the track plate. The arc plate is fixedly connected to the sliding plate and located above the sliding plate. The mounting assembly is connected to the rotating plate and the fixed box respectively. The connecting assembly is connected to the sliding plate and the rotating plate respectively.

[0007] The connecting assembly includes a connecting rod, a first circular shaft, and a second circular shaft. The first circular shaft is fixedly connected to the slide plate and is located below the slide plate. The second circular shaft is fixedly connected to the rotating plate and is located above the rotating plate. One end of the connecting rod is rotatably connected to the first circular shaft and is located on the outer side wall of the first circular shaft. The other end of the connecting rod is rotatably connected to the second circular shaft and is located on the outer side wall of the second circular shaft.

[0008] The connecting assembly further includes a bottom plate and a top plate. The bottom plate is fixedly connected to the first circular shaft and is located below the first circular shaft. The top plate is fixedly connected to the second circular shaft and is located on the outer side wall of the second circular shaft.

[0009] The mounting assembly includes a connecting shaft, a coupling, and a motor frame. The connecting shaft is fixedly connected to the rotating plate and located below the rotating plate. The coupling is detachably connected to the connecting shaft and located on the outer side wall of the connecting shaft. The motor frame is fixedly connected to the fixed box and located on the inner bottom wall of the fixed box.

[0010] The mounting assembly further includes a reinforcing rib, one end of which is fixedly connected to the connecting shaft and located on the outer side wall of the connecting shaft, and the other end of which is fixedly connected to the rotating plate and located below the rotating plate.

[0011] This utility model discloses a high-pressure cylinder end face processing mechanism. In use, the mounting plate is first placed above the milling machine body, and then the high-pressure cylinder is placed on the fixed box. The stepper motor is fixed by the mounting assembly, which drives the rotating plate to rotate. At this time, the connecting assembly pulls the sliding plate towards the high-pressure cylinder until the arc plate clamps the high-pressure cylinder. By fixing the high-pressure cylinder in this way, the installation time is not too long, which affects the efficiency of end face processing, and the workload of workers can be effectively reduced. Attached Figure Description

[0012] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the accompanying drawings used in the description of the embodiments or the prior art will be briefly introduced below.

[0013] Figure 1 This is a schematic diagram of the high-pressure cylinder end face machining mechanism of this utility model.

[0014] Figure 2 This is a right view of the high-pressure cylinder end face machining mechanism of this utility model.

[0015] Figure 3 This is the utility model Figure 2 A sectional view along line AA.

[0016] Figure 4 This is the utility model Figure 2 BB line section view.

[0017] Figure 5 This is the utility model Figure 4 Enlarged view of the local structure at point C.

[0018] 101-Milling machine body, 102-Mounting plate, 103-Fixed box, 104-Rotating plate, 105-Track plate, 106-Slide plate, 107-Arc plate, 108-Connecting rod, 109-First round shaft, 110-Second round shaft, 111-Base plate, 112-Top plate, 113-Connecting shaft, 114-Coupling, 115-Motor frame, 116-Reinforcing rib, 117-Sliding hole, 118-Stepper motor. Detailed Implementation

[0019] Please see Figures 1 to 5 ,in, Figure 1 This is a structural schematic diagram of the high-pressure cylinder end face machining mechanism of this utility model. Figure 2 This is a right view of the high-pressure cylinder end face machining mechanism of this utility model. Figure 3 This is the utility model Figure 2 AA-line sectional view, Figure 4 This is the utility model Figure 2 BB line section view, Figure 5 This is the utility model Figure 4 Enlarged view of the local structure at point C.

[0020] This utility model provides a high-pressure cylinder end face machining mechanism, including a milling machine body 101 and a clamping unit. The clamping unit includes a mounting plate 102, a fixed box 103, a rotating plate 104, a track plate 105, a sliding plate 106, an arc plate 107, a connecting assembly, and a mounting assembly. The connecting assembly includes a connecting rod 108, a first round shaft 109, a second round shaft 110, a bottom plate 111, and a top plate 112. The mounting assembly includes a connecting shaft 113, a coupling 114, a motor frame 115, and a reinforcing rib 116. The fixed box 103 has a sliding hole 117.

[0021] The clamping unit is disposed above the milling machine body 101; the mounting plate 102 is fixedly connected to the milling machine body 101 and located on the inner side wall of the milling machine body 101; the fixing box 103 is fixedly connected to the mounting plate 102 and located above the mounting plate 102; the rotating plate 104 is disposed on the inner side wall of the fixing box 103; the track plate 105 is fixedly connected to the fixing box 103 and located on the inner top wall of the fixing box 103; the fixing box 103 has a sliding hole 117, the sliding hole 117 is slidably engaged with the arc plate 107; the sliding plate 106 is slidably connected to the track plate 105 and located on the inner side wall of the track plate 105; the arc plate 107 is fixedly connected to the sliding plate 106 and located above the sliding plate 106; the mounting assembly is connected to the rotating plate 104 and the fixing box 103 respectively; and the connecting assembly is connected to the sliding plate 106 and the rotating plate 104 respectively.

[0022] In this embodiment, the mounting plate 102 is first placed above the milling machine body 101, and then the high-pressure cylinder is placed on the fixed box 103. The stepper motor 118 is fixed by the mounting assembly, which drives the rotating plate 104 to rotate. At this time, the connecting assembly pulls the sliding plate 106 towards the high-pressure cylinder until the arc plate 107 clamps the high-pressure cylinder. Fixing the high-pressure cylinder in this way avoids the installation time being too long and affecting the efficiency of end face processing, and can effectively reduce the workload of workers.

[0023] Furthermore, the first circular shaft 109 is fixedly connected to the slide plate 106 and located below the slide plate 106; the second circular shaft 110 is fixedly connected to the rotating plate 104 and located above the rotating plate 104; one end of the connecting rod 108 is rotatably connected to the first circular shaft 109 and located on the outer side wall of the first circular shaft 109; the other end of the connecting rod 108 is rotatably connected to the second circular shaft 110 and located on the outer side wall of the second circular shaft 110.

[0024] In this embodiment, when the rotating plate 104 rotates, the second circular shaft 110 pulls the connecting rod 108 to rotate. Since the connecting rod 108 is rotatably mounted on the outer side wall of the first circular shaft 109 and the second circular shaft 110, the first circular shaft 109 pulls the sliding plate 106 toward the high-pressure cylinder, which is then clamped by the arc plate 107.

[0025] Furthermore, the bottom plate 111 is fixedly connected to the first circular shaft 109 and is located below the first circular shaft 109, and the top plate 112 is fixedly connected to the second circular shaft 110 and is located on the outer side wall of the second circular shaft 110.

[0026] In this embodiment, the base plate 111 can prevent the connecting rod 108 from detaching from the first round shaft 109, and the top plate 112 can support the rotation of the connecting rod 108.

[0027] Furthermore, the connecting shaft 113 is fixedly connected to the rotating plate 104 and located below the rotating plate 104; the coupling 114 is detachably connected to the connecting shaft 113 and located on the outer side wall of the connecting shaft 113; and the motor frame 115 is fixedly connected to the fixed box 103 and located on the inner bottom wall of the fixed box 103.

[0028] In this embodiment, the motor frame 115 is used to mount the stepper motor 118, and the coupling 114 is used to connect the output end of the stepper motor 118 to the connecting shaft 113 to ensure the normal rotation of the rotating plate 104.

[0029] Furthermore, one end of the reinforcing rib 116 is fixedly connected to the connecting shaft 113 and located on the outer side wall of the connecting shaft 113, and the other end of the reinforcing rib 116 is fixedly connected to the rotating plate 104 and located below the rotating plate 104.

[0030] In this embodiment, the reinforcing rib 116 can improve the connection between the connecting shaft 113 and the rotating plate 104, share the pressure borne by the rotating plate 104, extend the service life of the connecting shaft 113, and eliminate stress concentration at the connection.

[0031] The above-disclosed embodiments are merely preferred embodiments of this application and should not be construed as limiting the scope of this application. Those skilled in the art will understand that all or part of the processes for implementing the above embodiments, and equivalent variations made in accordance with the claims of this application, still fall within the scope of this application.

Claims

1. A high-pressure cylinder end face machining mechanism, comprising a milling machine body, characterized in that, It also includes a clamping unit, which is disposed above the milling machine body; The clamping unit includes a mounting plate, a fixed box, a rotating plate, a track plate, a sliding plate, an arc-shaped plate, a connecting assembly, and a mounting assembly. The mounting plate is fixedly connected to the milling machine body and located on the inner side wall of the milling machine body. The fixed box is fixedly connected to the mounting plate and located above the mounting plate. The rotating plate is disposed on the inner side wall of the fixed box. The track plate is fixedly connected to the fixed box and located on the inner top wall of the fixed box. The fixed box has a sliding hole that slides with the arc-shaped plate. The sliding plate is slidably connected to the track plate and located on the inner side wall of the track plate. The arc-shaped plate is fixedly connected to the sliding plate and located above the sliding plate. The mounting assembly is connected to the rotating plate and the fixed box respectively. The connecting assembly is connected to the sliding plate and the rotating plate respectively.

2. The high-pressure cylinder end face machining mechanism as described in claim 1, characterized in that, The connecting assembly includes a connecting rod, a first circular shaft, and a second circular shaft. The first circular shaft is fixedly connected to the slide plate and located below the slide plate. The second circular shaft is fixedly connected to the rotating plate and located above the rotating plate. One end of the connecting rod is rotatably connected to the first circular shaft and located on the outer side wall of the first circular shaft. The other end of the connecting rod is rotatably connected to the second circular shaft and located on the outer side wall of the second circular shaft.

3. The high-pressure cylinder end face machining mechanism as described in claim 2, characterized in that, The connecting assembly further includes a bottom plate and a top plate. The bottom plate is fixedly connected to the first circular shaft and is located below the first circular shaft. The top plate is fixedly connected to the second circular shaft and is located on the outer side wall of the second circular shaft.

4. The high-pressure cylinder end face machining mechanism as described in claim 3, characterized in that, The mounting assembly includes a connecting shaft, a coupling, and a motor frame. The connecting shaft is fixedly connected to the rotating plate and located below the rotating plate. The coupling is detachably connected to the connecting shaft and located on the outer side wall of the connecting shaft. The motor frame is fixedly connected to the fixed box and located on the inner bottom wall of the fixed box.

5. The high-pressure cylinder end face machining mechanism as described in claim 4, characterized in that, The mounting assembly also includes a reinforcing rib, one end of which is fixedly connected to the connecting shaft and located on the outer side wall of the connecting shaft, and the other end of which is fixedly connected to the rotating plate and located below the rotating plate.

Citation Information

Patent Citations

  • Turbine cylinder machining supporting device

    CN217372257U