Grooving machine for ceramic wafer production

Abstract

The utility model relates to the technical field of grooving machines, in particular to a grooving machine for ceramic wafer production, which comprises a workbench, a fixed structure, a support, a movable structure and a mounting structure, the left end and the right end of the top of the workbench are fixedly connected with supporting plates, and the outer walls of the supporting plates are fixedly connected with first electric push rods; piston rods of the two first electric push rods are fixedly connected with clamping plates, the left end and the right end of the workbench are fixedly connected with supports, the two supports are fixedly connected with sliding rails, the sliding rails are slidably connected with sliding blocks, the bottoms of the sliding blocks are fixedly connected with second electric push rods, and the bottoms of the second electric push rods are fixedly connected with second electric push rods. The bottom of the fixing plate is rotationally connected with a rotating shaft which is slidably connected with a grinding wheel. According to the grooving device, the fixing structure is arranged, the ceramic wafer can be clamped, the position of the ceramic wafer can be freely adjusted through the fixing structure, and the grooving position can be conveniently adjusted.

Description

Technical Field

[0001] This utility model belongs to the field of grooving machine technology, specifically relating to a grooving machine for ceramic sheet production. Background Technology

[0002] Foamed ceramic (insulation) boards are high-porosity closed-cell ceramic materials made from clay tailings, ceramic fragments, river silt, and adulterants as main raw materials, using advanced production processes and foaming technology, and fired at high temperatures. In the production process of foamed ceramic boards, it is necessary to groove the raw material boards (such as stone slabs).

[0003] However, grooving is currently usually done using handheld single-blade grooving machines or double-blade grooving machines, which are inefficient, time-consuming and labor-intensive. In addition, existing grooving machines do not have a structure for quick replacement of grinding wheels, making it inconvenient to quickly adjust the grooving width, causing inconvenience during use. Therefore, there is an urgent need for a grooving machine for ceramic tile production to solve the above problems. Utility Model Content

[0004] In order to overcome the above-mentioned technical problems, the purpose of this utility model is to provide a grooving machine for ceramic tile production, so as to solve the problems mentioned in the background art that the current grooving is usually done by hand-held single-blade grooving machines or double-blade grooving machines, which has low working efficiency, is time-consuming and labor-intensive, and the existing grooving machines do not have a structure for quick replacement of grinding wheels, making it inconvenient to quickly adjust the grooving width, causing inconvenience during use.

[0005] To achieve the above objectives, this utility model provides the following technical solution: a grooving machine for ceramic tile production, comprising a worktable, a fixed structure, a bracket, a moving structure, and an installation structure. The fixed structure includes a support plate, with the support plate fixedly connected to both the left and right ends of the top of the worktable. An electric push rod is fixedly connected to the outer wall of the support plate, and the piston rods of the two electric push rods are fixedly connected to a clamping plate. A bracket is fixedly connected to both the left and right ends of the worktable. The moving structure includes a slide rail, with the two brackets fixedly connected to the slide rail. A threaded rod is rotatably connected to the slide rail, and the threaded rod is threadedly connected to a slider. The slider is slidably connected to the slide rail, and an electric push rod is fixedly connected to the bottom of the slider. The installation structure includes a fixed plate and a limiting plate. An electric push rod is fixedly connected to the bottom of the electric push rod, and a rotating shaft is rotatably connected to the bottom of the fixed plate. A grinding wheel is slidably connected to the rotating shaft, and an insertion rod is fixedly connected to the rear side of the limiting plate. The insertion rod is slidably connected to the rotating shaft.

[0006] Preferably, the bottom of the workbench is fixedly connected to four support legs, and the top of the workbench is fixedly connected to a control panel.

[0007] Preferably, a rubber pad is fixedly connected to the side of the clamp near the middle, and the rubber pad is provided with an uneven pattern.

[0008] Preferably, a motor is fixedly connected to the right side of the slide rail, and the drive shaft of the motor is fixedly connected to a threaded rod.

[0009] Preferably, a second motor is fixedly connected to the rear side of the fixing plate, and the drive shaft of the second motor is fixedly connected to a rotating shaft.

[0010] Preferably, a limiting plate is fixedly connected to both the front and rear sides of the rotating shaft, and the limiting plate is slidably connected to the grinding wheel.

[0011] Preferably, both ends of the second limiting plate are threaded with fixing bolts, and the fixing bolts are threaded with the first limiting plate.

[0012] Compared with the prior art, the beneficial effects of this utility model are:

[0013] 1. This grooving machine for ceramic sheet production is equipped with a fixed structure. The ceramic sheet is placed on the worktable, and the electric push rod is turned on through the control panel. The electric push rod moves the clamping plate to the center, thereby clamping the ceramic sheet. The rubber pad prevents the clamping plate from causing wear or scratches to the surface of the ceramic sheet. By adjusting the extension length of the electric push rod on the left and right ends, the clamping position of the ceramic sheet can be freely controlled. The position of the ceramic sheet can be adjusted by a scale to accurately align the grooving position. The fixed structure can clamp the ceramic sheet and can also freely adjust the position of the ceramic sheet, making it easy to adjust the grooving position.

[0014] 2. This grooving machine for ceramic tile production is equipped with an installation structure. When the grinding wheel needs to be replaced, the fixing bolts can be removed, the limit plate 2 can be pulled out, and the grinding wheel can be removed. Grinding wheels of different widths can be replaced, thereby opening grooves of different widths. The installation structure allows for quick replacement of the grinding wheel, facilitating rapid adjustment of the grooving width and making it more convenient to use. Attached Figure Description

[0015] Figure 1 This is a front perspective view of the present utility model;

[0016] Figure 2 This is a schematic diagram of the exploded structure of this utility model;

[0017] Figure 3 This is a schematic diagram of the exploded structure of the workbench of this utility model;

[0018] Figure 4 This is a schematic diagram of the exploded structure of the movable structure of this utility model;

[0019] Figure 5 This is an exploded view of the installation structure of this utility model.

[0020] In the diagram: 1. Workbench; 11. Support leg; 12. Control panel; 2. Fixed structure; 21. Support plate; 22. Electric push rod one; 23. Clamping plate; 24. Rubber pad; 25. Scale; 3. Bracket; 4. Moving structure; 41. Slide rail; 42. Motor one; 43. Threaded rod; 44. Slider; 45. Electric push rod two; 5. Mounting structure; 51. Fixed plate; 52. Motor two; 53. Rotating shaft; 54. Limiting plate one; 55. Grinding wheel; 56. Limiting plate two; 57. Insert rod; 58. Fixing bolt. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] Please see Figure 1-5 This utility model provides an embodiment of a grooving machine for ceramic sheet production, comprising a worktable 1, a fixed structure 2, a support 3, a moving structure 4, and an installation structure 5. The fixed structure 2 includes a support plate 21, which is fixedly connected to the top left and right ends of the worktable 1. Electric push rods 22 are fixedly connected to the outer wall of the support plate 21, and the piston rods of the two electric push rods 22 are fixedly connected to clamping plates 23. The support 3 is fixedly connected to the left and right ends of the worktable 1. The moving structure 4 includes a slide rail 41, and the two supports 3 are fixedly connected to the slide rail 41. A connecting slide rail 41 is rotatably connected to a threaded rod 43, which is threadedly connected to a slider 44. The slider 44 is slidably connected to the slide rail 41. The bottom of the slider 44 is fixedly connected to an electric push rod 45. The mounting structure 5 includes a fixing plate 51 and a limiting plate 56. The bottom of the electric push rod 45 is fixedly connected to the electric push rod 45. The bottom of the fixing plate 51 is rotatably connected to a rotating shaft 53. The rotating shaft 53 is slidably connected to a grinding wheel 55. The rear side of the limiting plate 56 is fixedly connected to an insert rod 57, which is slidably connected to the rotating shaft 53.

[0023] Furthermore, four support legs 11 are fixedly connected to the bottom of the workbench 1, and a control panel 12 is fixedly connected to the top of the workbench 1. The electric push rod 22, motor 42, motor 52 and electric push rod 45 are activated through the control panel 12.

[0024] Furthermore, a rubber pad 24 is fixedly connected to the side of the clamp 23 near the middle. The rubber pad 24 has an uneven pattern, which can prevent the clamp 23 from causing wear or scratches on the surface of the ceramic sheet.

[0025] Furthermore, a motor 42 is fixedly connected to the right side of the slide rail 41, and the drive shaft of the motor 42 is fixedly connected to the threaded rod 43. When the motor 42 is turned on, it drives the threaded rod 43 to rotate, and the threaded rod 43 drives the slider 44 to move to the right.

[0026] Furthermore, a second motor 52 is fixedly connected to the rear side of the fixed plate 51, and the drive shaft of the second motor 52 is fixedly connected to the rotating shaft 53. When the second motor 52 is turned on, the second motor 52 drives the rotating shaft 53 to rotate.

[0027] Furthermore, limiting plates 54 are fixedly connected to both the front and rear sides of the rotating shaft 53, and the limiting plates 54 are slidably connected to the grinding wheel 55, so that the rotating shaft 53 drives the grinding wheel 55 to rotate.

[0028] Furthermore, both ends of the second limiting plate 56 are threaded with fixing bolts 58, which are threaded with the first limiting plate 54. By pulling out the second limiting plate 56, the grinding wheel 55 can be removed, and grinding wheels 55 of different widths can be replaced.

[0029] Working principle:

[0030] In use, place the ceramic sheet on the workbench 1. Turn on the electric push rod 22 via the control panel 12, causing it to move the clamping plate 23 towards the center, thus holding the ceramic sheet in place. The rubber pad 24 prevents the clamping plate 23 from causing wear or scratches to the surface of the ceramic sheet. The clamping position of the ceramic sheet can be freely controlled by adjusting the extension lengths of the left and right electric push rods 22. The position of the ceramic sheet can be precisely aligned with the slotting position by adjusting the scale 25. The fixing structure 2 clamps the ceramic sheet and allows for free adjustment of its position, facilitating the adjustment of the slotting position. Turn on the motor 52, causing it to drive... Rotating shaft 53 drives grinding wheel 55 to rotate. Activating electric push rod 45 causes mounting structure 5 to move downwards, allowing grinding wheel 55 to groove the ceramic disc. Activating motor 42 causes threaded rod 43 to rotate, which in turn moves slider 44 to the right, causing grinding wheel 55 to move to the right, thus grooving the ceramic disc. When grinding wheel 55 needs replacement, remove fixing bolt 58 and pull out limiting plate 56 to remove it. Grinding wheels 55 of different widths can be used to create grooves of varying widths. Mounting structure 5 allows for quick replacement of grinding wheels 55, facilitating rapid adjustment of groove width and making it more convenient to use.

[0031] It will be apparent to those skilled in the art that this invention is not limited to the details of the exemplary embodiments described above, and that it can be implemented in other specific forms without departing from the spirit or essential characteristics of this invention. Therefore, the embodiments should be considered illustrative and non-limiting in all respects, and the scope of this invention is defined by the appended claims rather than the foregoing description. Thus, it is intended that all variations falling within the meaning and scope of equivalents of the claims be included within this invention. No reference numerals in the claims should be construed as limiting the scope of the claims.

Claims

1. A grooving machine for ceramic sheet production, comprising a worktable (1), a fixed structure (2), a support (3), a moving structure (4), and an installation structure (5), characterized in that: The fixed structure (2) includes a support plate (21). The support plate (21) is fixedly connected to the top left and right ends of the workbench (1). An electric push rod (22) is fixedly connected to the outer wall of the support plate (21). The piston rods of the two electric push rods (22) are fixedly connected to the clamping plate (23). The brackets (3) are fixedly connected to the left and right ends of the workbench (1). The moving structure (4) includes a slide rail (41). The two brackets (3) are fixedly connected to the slide rail (41). The slide rail (41) is rotatably connected to a threaded rod (43). The threaded rod (43) is threaded. A connecting slider (44) is slidably connected to a slide rail (41). The bottom of the slider (44) is fixedly connected to an electric push rod two (45). The mounting structure (5) includes a fixing plate (51) and a limiting plate two (56). The bottom of the electric push rod two (45) is fixedly connected to an electric push rod two (45). The bottom of the fixing plate (51) is rotatably connected to a rotating shaft (53). The rotating shaft (53) is slidably connected to a grinding wheel (55). The rear side of the limiting plate two (56) is fixedly connected to an insert rod (57). The insert rod (57) is slidably connected to the rotating shaft (53).

2. The grooving machine for ceramic sheet production according to claim 1, characterized in that: The bottom of the workbench (1) is fixedly connected to four support legs (11), and the top of the workbench (1) is fixedly connected to a control panel (12).

3. The grooving machine for ceramic sheet production according to claim 1, characterized in that: A rubber pad (24) is fixedly connected to the side of the clamp (23) near the middle, and the rubber pad (24) is provided with an uneven pattern.

4. The grooving machine for ceramic sheet production according to claim 1, characterized in that: The right side of the slide rail (41) is fixedly connected to a motor (42), and the drive shaft of the motor (42) is fixedly connected to a threaded rod (43).

5. A grooving machine for ceramic sheet production according to claim 1, characterized in that: The rear side of the fixed plate (51) is fixedly connected to the second motor (52), and the drive shaft of the second motor (52) is fixedly connected to the rotating shaft (53).

6. A grooving machine for ceramic sheet production according to claim 1, characterized in that: The front and rear sides of the rotating shaft (53) are fixedly connected to the limiting plate (54), and the limiting plate (54) is slidably connected to the grinding wheel (55).

7. A grooving machine for ceramic sheet production according to claim 1, characterized in that: The left and right ends of the second limiting plate (56) are threaded with fixing bolts (58), and the fixing bolts (58) are threaded with the first limiting plate (54).

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