Cylinder barrel inner wall polishing device

By designing a cylinder inner wall polishing device, a servo motor is used to drive the polishing wheel to rotate and automatically apply wax, solving the problem of low efficiency caused by manual waxing, realizing automated polishing of the cylinder inner wall, and improving processing efficiency.

CN223617463UActive Publication Date: 2025-12-02HANGZHOU XIZI MARINE HYDRAULIC ENG MASCH CO LTD
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Patent Information

Application Number
CN202423097093.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-12-02
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

Existing polishing equipment requires manual waxing, which prevents automated polishing and affects efficiency.

Method used

A cylinder inner wall polishing device was designed, which uses a servo motor to drive the polishing wheel to rotate and automatically apply wax. Combined with a wax block box and an extrusion plate structure, the polishing wheel can be automatically waxed and polished.

Benefits of technology

It enables automatic polishing of the cylinder inner wall, improves polishing efficiency, simplifies the operation process, and reduces manual intervention.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223617463U_ABST
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Abstract

The utility model discloses a cylinder barrel inner wall polishing device which comprises a first fixing frame and a second fixing frame, the second fixing frame is movably connected to one end of the first fixing frame through an arranged movable seat, a clamping barrel is arranged on the first fixing frame, and two sets of hydraulic cylinders are connected to the outer surface of the clamping barrel in a penetrating mode. Firstly, a to-be-machined cylinder barrel is placed into a clamping barrel to be clamped and fixed, then a first servo motor drives the clamped cylinder barrel to rotate, then a second servo motor and a third servo motor are started, the third servo motor can drive a polishing wheel connected with a rotating rod to rotate, the polishing wheel can be attached to a wax block to conduct waxing while rotating, and then the polishing wheel is driven to rotate. And an arranged second servo motor can drive a vertical plate to move, the vertical plate can drive a rotating polishing wheel to move, so that the polishing wheel automatically polishes the inner wall of the cylinder barrel, the structure is reasonable, automatic waxing and polishing are facilitated, and the polishing efficiency can be improved.
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Description

Technical Field

[0001] This utility model relates to the field of polishing device technology, and in particular to a polishing device for the inner wall of a cylinder. Background Technology

[0002] A hydraulic cylinder is a hydraulic actuator that converts hydraulic energy into mechanical energy and performs linear reciprocating motion (or oscillating motion). It has a simple structure and reliable operation. When used to achieve reciprocating motion, it eliminates the need for a speed reduction device and has no transmission backlash, resulting in smooth movement. Therefore, it is widely used in the hydraulic systems of various machines. The cylinder barrel is the container that houses the piston rod for reciprocating motion. The smoothness of the piston rod's movement depends in part on the smoothness of the inner wall of the hydraulic cylinder barrel. Therefore, during the production or maintenance of hydraulic cylinder barrels, the inner wall of the hydraulic cylinder barrel needs to be polished to ensure the smooth movement of the piston rod.

[0003] Since the polishing device requires the use of polishing wheels for waxing and polishing, and the existing polishing device uses polishing wheels that require manual waxing and polishing, and polishing must be stopped when waxing, thus it cannot automatically wax and polish. Therefore, there is an urgent need for a cylinder inner wall polishing device to solve the above problems. Utility Model Content

[0004] To solve the above problems, this utility model provides a cylinder inner wall polishing device, which is achieved through the following technical solution.

[0005] The cylinder inner wall polishing device includes a first fixed frame and a second fixed frame. The second fixed frame is movably connected to one end of the first fixed frame via a movable seat. A clamping cylinder is provided on the first fixed frame, and two sets of hydraulic cylinders are connected through the outer surface of the clamping cylinder. A first sliding rod is fixedly connected to the top of the second fixed frame. A vertical plate is movably connected to one end of the first sliding rod. A bracket is fixedly connected to one side of the vertical plate. A rotating rod is rotatably connected between the bracket and the vertical plate. A polishing wheel and a first pulley are fixedly connected to both ends of the rotating rod, respectively. The device also includes a waxing mechanism. The waxing mechanism is provided with a wax block box. Wax blocks are embedded inside the wax block box, and one end of the wax block is attached to the outer surface of the polishing wheel.

[0006] Furthermore, a first servo motor is fixedly connected to the other end of the first fixing frame, and the output shaft of the first servo motor is fixedly connected to the clamping cylinder.

[0007] Furthermore, a third servo motor is fixedly connected to the other side of the vertical plate, and the output shaft of the third servo motor is fixedly connected to a second pulley, and the first pulley rotates synchronously with the second pulley through a transmission belt.

[0008] Furthermore, a second sliding rod is fixedly connected to both sides of the wax block box. One end of the second sliding rod is movably connected to a pressing plate, and the other end of the wax block is pressed against the pressing plate. A spring is fixedly connected to the other end of the second sliding rod, and one end of the spring is fixedly connected to the pressing plate. The wax block box is fixedly connected to the support through a connecting frame.

[0009] Furthermore, a second servo motor is fixedly connected to the top of the movable seat, and a lead screw is fixedly connected to the output shaft of the second servo motor. One end of the lead screw is connected through the vertical plate, and the vertical plate and the lead screw are threaded together.

[0010] Furthermore, a support plate is fixedly connected to the bottom of the second fixing frame, and a roller is rotatably connected to one end of the support plate.

[0011] Furthermore, a screw is rotatably connected to the first fixed frame, and the movable seat is threadedly engaged with the screw.

[0012] The beneficial effects of this utility model are that, during the operation of this device, the cylinder to be processed is first placed into the clamping cylinder for clamping and fixing. Then, the clamped cylinder is driven to rotate by the first servo motor. Next, the second and third servo motors are turned on. The third servo motor can drive the polishing wheel connected to the rotating rod to rotate. While the polishing wheel is rotating, it can adhere to the wax block for waxing. The second servo motor can drive the vertical plate to move, and the vertical plate can drive the rotating polishing wheel to move, so that the polishing wheel can automatically polish the inner wall of the cylinder. The structure is reasonable, which facilitates automatic waxing and polishing and can improve polishing efficiency. Attached Figure Description

[0013] To more clearly illustrate the technical solution of this utility model, the drawings used in the description of the specific embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0014] Figure 1 : A schematic diagram of the structure of the cylinder inner wall polishing device of this utility model;

[0015] Figure 2 Side view of this utility model;

[0016] Figure 3 : A schematic diagram showing the connection between the polishing wheel and the wax block of this utility model;

[0017] Figure 4 : A schematic diagram of the connection between the second fixing frame and the vertical plate of this utility model.

[0018] The attached figures are labeled as follows:

[0019] 1. First fixed frame; 11. Screw; 12. First servo motor;

[0020] 2. Clamping cylinder; 21. Hydraulic cylinder;

[0021] 3. Second fixed frame; 31. Support plate; 32. Movable seat; 33. First slide rod; 34. Second servo motor; 341. Lead screw;

[0022] 4. Vertical plate; 41. Support; 42. Rotating rod; 421. Polishing wheel; 422. First pulley; 43. Third servo motor; 431. Second pulley;

[0023] 5. Wax block box; 51. Second slide bar; 52. Extrusion plate; 53. Spring; 54. Wax block; 55. Connecting frame. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0025] like Figure 1-4 As shown, the present invention has the following specific embodiments.

[0026] Example:

[0027] The cylinder inner wall polishing device includes a first fixed frame 1 and a second fixed frame 3. The second fixed frame 3 is movably connected to one end of the first fixed frame 1 via a movable seat 32. A clamping cylinder 2 is provided on the first fixed frame 1. Two sets of hydraulic cylinders 21 are connected through the outer surface of the clamping cylinder 2. A first sliding rod 33 is fixedly connected to the top of the second fixed frame 3. A vertical plate 4 is movably connected to one end of the first sliding rod 33. A bracket 41 is fixedly connected to one side of the vertical plate 4. A rotating rod 42 is rotatably connected between the bracket 41 and the vertical plate 4. A polishing wheel 421 and a first pulley 422 are fixedly connected to both ends of the rotating rod 42, respectively. The device also includes a waxing mechanism. The waxing mechanism is provided with a wax block box 5. A wax block 54 is embedded inside the wax block box 5. One end of the wax block 54 is attached to the outer surface of the polishing wheel 421.

[0028] By adopting the above technical solution, when using the device, the cylinder to be processed is first placed into the clamping cylinder 2 for clamping and fixing. Then, the clamped cylinder is driven to rotate by the first servo motor 12. Then, the second servo motor 34 and the third servo motor 43 are turned on. The third servo motor 43 can drive the polishing wheel 421 connected to the rotating rod 42 to rotate. While the polishing wheel 421 is rotating, it can adhere to the wax block 54 for waxing. The second servo motor 34 can drive the vertical plate 4 to move, and the vertical plate 4 can drive the rotating polishing wheel 421 to move, so that the polishing wheel 421 automatically polishes the inner wall of the cylinder. The structure is reasonable, which facilitates automatic waxing and polishing and can improve polishing efficiency.

[0029] Specifically, the other end of the first fixed frame 1 is fixedly connected to the first servo motor 12, and the output shaft of the first servo motor 12 is fixedly connected to the clamping cylinder 2.

[0030] By adopting the above technical solution, the first servo motor 12 can drive the hydraulic cylinder 21 to rotate, and the hydraulic cylinder 21 can drive the clamped cylinder to rotate.

[0031] Specifically, a third servo motor 43 is fixedly connected to the other side of the vertical plate 4. The output shaft of the third servo motor 43 is fixedly connected to a second pulley 431, and the first pulley 422 rotates synchronously with the second pulley 431 through a transmission belt.

[0032] By adopting the above technical solution, the third servo motor 43 can drive the second pulley 431 to rotate. The second pulley 431 drives the first pulley 422 to rotate through the transmission belt. The first pulley 422 can drive the polishing wheel 421 to rotate through the rotating rod 42, thereby enabling the polishing wheel 421 to perform rotary polishing on the cylinder.

[0033] Specifically, a second slide rod 51 is fixedly connected to both sides of the wax block box 5. One end of the second slide rod 51 is movably connected to a pressing plate 52, and the other end of the wax block 54 is pressed onto the pressing plate 52. A spring 53 is fixedly connected to the other end of the second slide rod 51. One end of the spring 53 is fixedly connected to the pressing plate 52. The wax block box 5 is fixedly connected to the bracket 41 through the connecting frame 55.

[0034] By adopting the above technical solution, the wax block 54 can be inserted into the wax block box 5, and the wax block 54 can squeeze the extrusion plate 52, so that the wax block 54 can stick to the outer surface of the polishing wheel 421. When the extrusion plate 52 is squeezed, it can pull the spring 53 on the second slide bar 51 to store energy. The spring 53 after storing energy can drive the extrusion plate 52 to squeeze the wax block 54, so that the wax block 54 can always stick to the outer surface of the polishing wheel 421 for waxing.

[0035] Specifically, a second servo motor 34 is fixedly connected to the top of the movable seat 32, and a lead screw 341 is fixedly connected to the output shaft of the second servo motor 34. One end of the lead screw 341 is connected through the vertical plate 4, and the vertical plate 4 and the lead screw 341 are threaded together.

[0036] By adopting the above technical solution, the second servo motor 34 can drive the lead screw 341 to rotate, the lead screw 341 can drive the threaded vertical plate 4 to move on the first slide bar 33, and the vertical plate 4 can drive the connected lead screw 341 to move.

[0037] Specifically, a support plate 31 is fixedly connected to the bottom of the second fixed frame 3, and a roller is rotatably connected to one end of the support plate 31.

[0038] By adopting the above technical solution, the support plate 31 can support the second fixed frame 3, and the rollers on the second fixed frame 3 can be moved on the ground.

[0039] Specifically, a screw 11 is rotatably connected to the first fixed frame 1, and the movable seat 32 is threadedly engaged with the screw 11.

[0040] By adopting the above technical solution, rotating the screw 11 can drive the threaded movable seat 32 to slide on the first fixed frame 1, thereby facilitating the adjustment of the second pulley 431 connected on the second fixed frame 3 to move and fit against the inner wall of the cylinder to be processed.

[0041] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A cylinder inner wall polishing device, comprising a first fixing frame (1) and a second fixing frame (3), characterized in that: The second fixed frame (3) is movably connected to one end of the first fixed frame (1) via a movable seat (32). The first fixed frame (1) is provided with a clamping cylinder (2). Two sets of hydraulic cylinders (21) are connected through the outer surface of the clamping cylinder (2). The top of the second fixed frame (3) is fixedly connected with a first sliding rod (33). One end of the first sliding rod (33) is movably connected with a vertical plate (4). One side of the vertical plate (4) is fixedly connected with a bracket (41). The bracket (41) and the vertical plate (4) are rotatably connected together with a rotating rod (42). The two ends of the rotating rod (42) are respectively fixedly connected with a polishing wheel (421) and a first pulley (422). The frame also includes a waxing mechanism. The waxing mechanism is provided with a wax block box (5). A wax block (54) is embedded in the wax block box (5). One end of the wax block (54) is attached to the outer surface of the polishing wheel (421).

2. The cylinder inner wall polishing device according to claim 1, characterized in that: The other end of the first fixed frame (1) is fixedly connected to a first servo motor (12), and the output shaft of the first servo motor (12) is fixedly connected to the clamping cylinder (2).

3. The cylinder inner wall polishing device according to claim 1, characterized in that: A third servo motor (43) is fixedly connected to the other side of the vertical plate (4). The output shaft of the third servo motor (43) is fixedly connected to a second pulley (431), and the first pulley (422) rotates synchronously with the second pulley (431) through a transmission belt.

4. The cylinder inner wall polishing device according to claim 1, characterized in that: The wax block box (5) is fixedly connected to two sides by a second slide rod (51). One end of the second slide rod (51) is movably connected to a pressing plate (52), and the other end of the wax block (54) is pressed onto the pressing plate (52). The other end of the second slide rod (51) is fixedly connected to a spring (53), and one end of the spring (53) is fixedly connected to the pressing plate (52). The wax block box (5) is fixedly connected to the bracket (41) through a connecting frame (55).

5. The cylinder inner wall polishing device according to claim 1, characterized in that: The top of the movable seat (32) is fixedly connected to a second servo motor (34), and the output shaft of the second servo motor (34) is fixedly connected to a lead screw (341). One end of the lead screw (341) is connected through the vertical plate (4), and the vertical plate (4) and the lead screw (341) are threaded together.

6. The cylinder inner wall polishing device according to claim 1, characterized in that: The bottom of the second fixed frame (3) is fixedly connected to a support plate (31), and one end of the support plate (31) is rotatably connected to a roller.

7. The cylinder inner wall polishing device according to claim 1, characterized in that: A screw (11) is rotatably connected to the first fixed frame (1), and the movable seat (32) is threadedly engaged with the screw (11).