Safety clamp for ceramic production and processing

The adjustable clamping mechanism driven by a servo motor solves the problem that existing ceramic clamps are difficult to adapt to ceramics of different sizes, and achieves fast and stable multi-angle clamping, thereby improving the efficiency of ceramic processing.

CN223617581UActive Publication Date: 2025-12-02LINYI XIANGRUI PORCELAIN CO LTD
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Patent Information

Application Number
CN202520004140.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-01-02
Publication Date
2025-12-02
Estimated Expiration
2035-01-02

AI Technical Summary

Technical Problem

Existing ceramic clamps require frequent changes or disassembly when limiting ceramics of different sizes, resulting in cumbersome operation and low efficiency.

Method used

An adjustable clamping mechanism driven by a servo motor is used to automatically adjust and clamp ceramics of different sizes through the cooperation of the servo motor and the cylinder. It includes the combined use of a rotating block, a connecting plate, a cylinder and a moving rod to achieve multi-angle clamping.

Benefits of technology

It enables rapid and stable clamping of ceramics of different sizes, reduces the need for fixture size changes and disassembly, and improves processing efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model belongs to the field of ceramic production, and particularly relates to a safety clamp for ceramic production and processing, which comprises a bottom plate, one side of the bottom plate is fixedly connected with a fixing frame, the top of the fixing frame is fixedly connected with a first servo motor, and the output end of the first servo motor penetrates through the fixing frame; a second servo motor is started to enable a rotating block to drive the rotating block to rotate, a connecting plate is connected with a fixing rod and a connecting rod to pull a first clamping block, ceramic is clamped through movement of the first clamping block, then a triangular block is pushed to move through an air cylinder, the triangular block can push and extrude the rotating block, and the ceramic is clamped through the triangular block. According to the ceramic clamping device, the second clamping block can rotate, after the second clamping block rotates to a certain angle, the ceramic is further limited and clamped, and the effects that when the ceramic of different sizes needs to be clamped, the clamp does not need to be disassembled frequently, and the ceramic can be limited and clamped more conveniently and rapidly are achieved.
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Description

Technical Field

[0001] This utility model relates to the field of ceramic production, specifically a safety clamp used in ceramic production and processing. Background Technology

[0002] Ceramics is a general term for pottery and porcelain, and it is also a kind of arts and crafts in my country. As early as the Neolithic Age, my country had painted pottery and black pottery with a rough and simple style. Ceramics processing refers to the process of processing ceramic raw materials or semi-finished products into the required shape, size and performance according to design requirements through a series of physical or chemical methods.

[0003] In existing technologies, ceramic processing involves shaping, drying, and firing ceramic raw materials such as kaolin, quartz, and feldspar. After firing, the ceramics still require further processing. This processing often involves clamping and limiting the ceramics to ensure stability during processing. Generally, clamps are used to limit and fix the ceramics. However, existing clamps have limited capacity to limit the size of ceramics. When clamping and limiting ceramics of different sizes, workers need to modify the size of the clamps or disassemble and replace them. This not only makes clamping ceramics of different sizes more troublesome but also reduces the efficiency of processing the fired ceramics. Utility Model Content

[0004] To address the shortcomings of existing technologies, existing clamps have limited capacity to limit the size of ceramics when used for positioning. When it is necessary to position and clamp ceramics of different sizes, workers need to modify the size of the clamps or disassemble and replace them, which makes it inconvenient for workers to clamp ceramics of different sizes. This utility model proposes a safety clamp for ceramic production and processing.

[0005] The technical solution adopted by this utility model to solve its technical problem is: a safety clamp for ceramic production and processing, including a base plate, a fixing frame fixedly connected to one side of the base plate, a first servo motor fixedly connected to the top of the fixing frame, the output end of the first servo motor passing through the fixing frame, a connecting frame fixedly connected to the bottom of the base plate, a second servo motor fixedly connected to the inner cavity of the connecting frame, the output end of the second servo motor passing through the base plate, a hollow ring block fixedly connected to the top of the base plate, a first clamping mechanism provided on the top of the base plate, and a second clamping mechanism provided on one side of the base plate;

[0006] The first clamping mechanism includes a rotating block. The bottom of the rotating block is fixedly connected to the output end of the second servo motor. A fixing rod is fixedly connected to the inner cavity of the rotating block. A connecting plate is rotatably connected to the surface of the fixing rod. A limiting plate is fixedly connected to the top of the base plate. A slider is slidably connected to the surface of the limiting plate. A fixing block is fixedly connected to one side of the slider. A connecting rod is fixedly connected to one side of the fixing block. The surface of the connecting rod is rotatably connected to the inner cavity of the connecting plate. A first clamping block is fixedly connected to the top of the slider. The surface of the first clamping block is slidably connected to the inner cavity of the hollow ring block.

[0007] Preferably, the second clamping mechanism includes a connecting hollow block, one side of which is slidably connected to one side of a fixed frame, a cylinder is fixedly connected to one side of the connecting hollow block, a moving rod is fixedly connected to the output end of the cylinder, one side of the moving rod is slidably connected to the inner cavity of the connecting hollow block, a triangular block is fixedly connected to one side of the moving rod, an installation rod is fixedly connected to the inner cavity of the connecting hollow block, a second clamping block is rotatably connected to the surface of the installation rod, and a rotating block is rotatably connected to one side of the second clamping block.

[0008] Preferably, a limiting plate is fixedly connected to the inner cavity of the hollow ring block, and a sliding groove is provided on one side of the first clamping block, with the surface of the limiting plate slidably connected to the inner cavity of the sliding groove.

[0009] Preferably, the inner cavity of the second clamping block is rotatably connected to a connecting shaft, and a rotating wheel is fixedly connected to the surface of the connecting shaft. One side of the rotating wheel is rotatably connected to the inner cavity of the second clamping block, and a spring is fixedly connected to the inner cavity of the connecting hollow block. One end of the spring is fixedly connected to the surface of the second clamping block.

[0010] Preferably, the output end of the first servo motor is fixedly connected to a lead screw, and a lifting block is slidably connected to one side of the fixed frame. The top of the lifting block is fixedly connected to the bottom of the connecting hollow block.

[0011] Preferably, a limit rod is fixedly connected to one side of the first servo motor, and the inner cavity of the lifting block is slidably connected to the surface of the limit rod.

[0012] Preferably, an anti-slip pad is fixedly connected to the top of the hollow ring block, a rubber block is fixedly connected to one side of the first clamping block, and a rubber sleeve is movably bonded to the surface of the rotating wheel.

[0013] The advantages of this utility model are:

[0014] This invention utilizes a second servo motor to rotate a rotating block, which in turn drives a second servo motor to rotate. The connection between the connecting plate, the fixed rod, and the connecting rod pulls the first clamping block, thus clamping the ceramic. A cylinder then pushes a triangular block to move, causing it to push the rotating block and rotate the second clamping block. After rotating to a certain angle, the ceramic is further positioned and clamped. This invention achieves a more convenient and faster positioning and clamping effect when clamping ceramics of different sizes, eliminating the need for frequent disassembly of the clamp. It solves the problems of existing clamps, which have limited capacity for clamping ceramics of different sizes, requiring operators to modify the clamp dimensions or disassemble and replace the clamp when different sizes need to be clamped, making it cumbersome for operators. Attached Figure Description

[0015] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0016] Figure 1 This is a schematic diagram of the structure of the base plate and hollow ring block of this utility model;

[0017] Figure 2 This is a schematic diagram of the connecting frame and the second servo motor of this utility model;

[0018] Figure 3 This is a schematic diagram of the structure of the limiting rod and rubber sleeve of this utility model;

[0019] Figure 4 This is a schematic diagram of the structure of the spring and mounting rod of this utility model;

[0020] Figure 5 This is a schematic diagram of the structure of the rotating block and the first clamping block of this utility model;

[0021] Figure 6 This is a schematic diagram of the structure of the fixing block and connecting rod of this utility model.

[0022] In the diagram: 1. Base plate; 2. Fixing frame; 3. First servo motor; 4. Connecting frame; 5. Second servo motor; 6. Hollow ring block; 7. First clamping mechanism; 701. Rotating block; 702. Fixing rod; 703. Connecting plate; 704. Limiting plate; 705. Slider; 706. Fixing block; 707. Connecting rod; 708. First clamping block; 8. Second clamping mechanism; 801. Connecting hollow block; 802. Cylinder; 803. Moving rod; 804. Triangular block; 805. Rotating block; 806. Mounting rod; 807. Second clamping block; 9. Connecting shaft; 10. Rotating wheel; 11. Lead screw; 12. Lifting block; 13. Limiting rod; 14. Limiting plate; 15. Spring; 16. Anti-slip pad; 17. Rubber block; 18. Rubber sleeve; 19. Slide groove. Detailed Implementation

[0023] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the scope of protection of the present utility model.

[0024] The following is in conjunction with the appendix Figure 1-6 This application will be described in further detail.

[0025] This application discloses a safety fixture for ceramic production and processing. (Refer to...) Figure 1 and Figure 6 A safety clamp for ceramic production and processing includes a base plate 1, a fixing frame 2 fixedly connected to one side of the base plate 1, a first servo motor 3 fixedly connected to the top of the fixing frame 2, the output end of the first servo motor 3 passing through the fixing frame 2, a connecting frame 4 fixedly connected to the bottom of the base plate 1, a second servo motor 5 fixedly connected to the inner cavity of the connecting frame 4, the output end of the second servo motor 5 passing through the base plate 1, a hollow ring block 6 fixedly connected to the top of the base plate 1, a first clamping mechanism 7 provided on the top of the base plate 1, and a second clamping mechanism 8 provided on one side of the base plate 1.

[0026] The first clamping mechanism 7 includes a rotating block 701. The bottom of the rotating block 701 is fixedly connected to the output end of the second servo motor 5. A fixing rod 702 is fixedly connected to the inner cavity of the rotating block 701. A connecting plate 703 is rotatably connected to the surface of the fixing rod 702. A limiting plate 704 is fixedly connected to the top of the base plate 1. A slider 705 is slidably connected to the surface of the limiting plate 704. A fixing block 706 is fixedly connected to one side of the slider 705. A connecting rod 707 is fixedly connected to one side of the fixing block 706. The surface of the connecting rod 707 is rotatably connected to the inner cavity of the connecting plate 703. A first clamping block 708 is fixedly connected to the top of the slider 705. The surface of the first clamping block 708 is slidably connected to the inner cavity of the hollow ring block 6.

[0027] The base plate 1 serves to install and fix the fixing frame 2, connecting frame 4, and hollow ring block 6. The fixing frame 2 connects to the first servo motor 3, and the connecting frame 4 fixes the second servo motor 5, allowing it to operate smoothly and stably. The hollow ring block 6 is used to place the ceramic to be processed. The second servo motor 5 connects to the rotating block 701 and drives it to rotate during its own operation. The rotating block 701 is connected to the connecting plate 703 via the fixing rod 702. Simultaneously, the connection between the limiting plate 704 and the slider 705 allows the slider 705 to stably slide on the surface of the limiting plate 704. The slider 705 can also be connected to the fixing block 706. The connecting rods 707 are interconnected. The connection between the connecting plate 703 and the fixed rod 702 and the connecting rod 707 allows the fixed rod 702 to push or pull the connecting plate 703 when the rotating block 701 rotates due to the operation of the second servo motor 5. Since the connecting plate 703 and the connecting rod 707 are also interconnected, the connecting plate 703 can smoothly pull or push the connecting rod 707 and the slider 705, causing the slider 705 to slide on the surface of the limiting plate 704 and in the inner cavity of the hollow ring block 6. While sliding, the first clamping block 708 moves together. After the first clamping block 708 moves to a certain distance, it can clamp and limit ceramics of different sizes.

[0028] Reference Figure 2 and Figure 4The second clamping mechanism 8 includes a connecting hollow block 801. One side of the connecting hollow block 801 is slidably connected to one side of the fixed frame 2. A cylinder 802 is fixedly connected to one side of the connecting hollow block 801. A moving rod 803 is fixedly connected to the output end of the cylinder 802. One side of the moving rod 803 is slidably connected to the inner cavity of the connecting hollow block 801. A triangular block 804 is fixedly connected to one side of the moving rod 803. A mounting rod 806 is fixedly connected to the inner cavity of the connecting hollow block 801. A second clamping block 807 is rotatably connected to the surface of the mounting rod 806. A rotating block 805 is rotatably connected to one side of the second clamping block 807. The connecting hollow block 801 can connect the cylinder 802 and the moving rod 803. When the cylinder 802 is in operation, it can smoothly drive the moving rod 803 to move. While the moving rod 803 is moving, it can drive the triangular block 804 to slide in the inner cavity of the connecting hollow block 801. At the same time, the connecting hollow block 801 can be connected to the second clamping block 807 through the mounting rod 806. When the moving rod 803 drives the triangular block 804 to move, the triangular block 804 will push the rotating block 805, so that the second clamping block 807 rotates around the mounting rod 806. After the second clamping block 807 rotates to a certain distance, it can further clamp the ceramic, so that the ceramic can be more stable when it is placed on the top of the hollow ring block 6.

[0029] Reference Figure 1 and Figure 5 A limiting plate 14 is fixedly connected to the inner cavity of the hollow ring block 6. A sliding groove 19 is provided on one side of the first clamping block 708. The surface of the limiting plate 14 is slidably connected to the inner cavity of the sliding groove 19. The limiting plate 14 can not only provide a certain shielding effect on the inner cavity of the hollow ring block 6, reducing the possibility of external debris entering the inner cavity of the hollow ring block 6, but also limit the movement of the first clamping block 708, making the first clamping block 708 more stable when sliding and less prone to displacement.

[0030] Reference Figure 4The inner cavity of the second clamping block 807 is rotatably connected to a connecting shaft 9, and a rotating wheel 10 is fixedly connected to the surface of the connecting shaft 9. One side of the rotating wheel 10 is rotatably connected to the inner cavity of the second clamping block 807. A spring 15 is fixedly connected to the inner cavity of the hollow block 801, and one end of the spring 15 is fixedly connected to the surface of the second clamping block 807. The second clamping block 807 can install and connect the rotating wheel 10 through the connecting shaft 9. Because the rotating wheel 10 is fixedly connected to the connecting shaft 9, and the connecting shaft 9 is rotatably connected to the second clamping block 807, when the second clamping block 807 clamps the ceramic, it can make the second clamping block 807... The second clamping block 807 can hold the ceramic more smoothly, and it is less likely that the second clamping block 807 will get stuck or have unstable contact with the ceramic surface. At the same time, because the triangular block 804 can rotate the second clamping block 807 when pushing the rotating block 805, the second clamping block 807 will compress the spring 15 when rotating. The spring 15 is designed so that when the triangular block 804 and the moving rod 803 are reset by the operation of the cylinder 802, the spring 15 can drive the second clamping block 807 to reset together through its own elasticity, so that the reset of the second clamping block 807 can be more convenient and simple.

[0031] Reference Figure 1 and Figure 2 The output end of the first servo motor 3 is fixedly connected to a lead screw 11, and a lifting block 12 is slidably connected to one side of the fixed frame 2. The top of the lifting block 12 is fixedly connected to the bottom of the connecting hollow block 801. When the first servo motor 3 is in operation, it can drive the lead screw 11 to rotate. When the lead screw 11 rotates, it can drive the lifting block 12 and the connecting hollow block 801 connected to the top of the lifting block 12 to move up and down through the threaded connection between itself and the lifting block 12, and the sliding connection between the lifting block 12 and the lead screw 11. This allows the second clamping block 807 to also move up and down together, and also allows the second clamping block 807 to clamp more ceramics of different heights, increasing the applicable range of the second clamping block 807.

[0032] Reference Figure 1 and Figure 3 A limit rod 13 is fixedly connected to one side of the first servo motor 3. The inner cavity of the lifting block 12 is slidably connected to the surface of the limit rod 13. The limit rod 13 can further restrict the movement of the lifting block 12, so that when the lead screw 11 rotates, the movement of the lifting block 12 can be smoother and it is not easy for it to shake or rotate slightly during movement.

[0033] Reference Figure 1 and Figure 5A non-slip pad 16 is fixedly connected to the top of the hollow ring block 6, and a rubber block 17 is fixedly connected to one side of the first clamping block 708. A rubber sleeve 18 is movably bonded to the surface of the rotating wheel 10. The non-slip pad 16 can increase the friction when the ceramic is placed on the top of the hollow ring block 6, so that the ceramic can be more stable during subsequent processing. The rubber block 17 can reduce the wear on the ceramic surface when the first clamping block 708 clamps the ceramic. The rubber sleeve 18 has a similar function to the rubber block 17, which can effectively prevent the rotating wheel 10 from causing wear on the ceramic surface when limiting the ceramic.

[0034] Working Principle: When using this device, the operator places the ceramic to be processed on top of the hollow ring block 6, ensuring it rests on top of the anti-slip pad 16 to increase friction between the ceramic and the hollow ring block 6. The operator then starts the second servo motor 5. The second servo motor 5 drives the rotating block 701 to rotate. As the rotating block 701 rotates, it pulls the connecting plate 703 via the fixed rod 702. Through the connection between the connecting plate 703 and the connecting rod 707, the slider 705 moves along with it. The movement of the slider 705 then moves the first clamping block 708. After moving a certain distance, the first clamping block 708 clamps and limits the ceramic. After this, the operator can start the first servo motor 3. The operation of the first servo motor 3 drives the lead screw 11 to rotate. When the lead screw 11 rotates, it drives the connecting hollow block 801 to move up and down. When the connecting hollow block 801 is moved to a height that matches the ceramic, the operator can stop the operation of the first servo motor 3 and start the cylinder 802. When the cylinder 802 is operating, it can drive the moving rod 803 and the triangular block 804 to move. When the triangular block 804 moves, it will push the second clamping block 807 through the rotating block 805. At this time, the second clamping block 807 will rotate around the mounting rod 806 as the center. After rotating to a certain angle, it will clamp and limit the ceramic again. This makes it more convenient for the operator to clamp ceramics of different sizes when it is necessary to limit the ceramics of different sizes.

[0035] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A safety clamp for ceramic production and processing, characterized in that: Includes a base plate (1), a fixed frame (2) is fixedly connected to one side of the base plate (1), a first servo motor (3) is fixedly connected to the top of the fixed frame (2), the output end of the first servo motor (3) passes through the fixed frame (2), a connecting frame (4) is fixedly connected to the bottom of the base plate (1), a second servo motor (5) is fixedly connected to the inner cavity of the connecting frame (4), the output end of the second servo motor (5) passes through the base plate (1), a hollow ring block (6) is fixedly connected to the top of the base plate (1), a first clamping mechanism (7) is provided on the top of the base plate (1), and a second clamping mechanism (8) is provided on one side of the base plate (1); The first clamping mechanism (7) includes a rotating block (701), the bottom of which is fixedly connected to the output end of the second servo motor (5), a fixing rod (702) is fixedly connected to the inner cavity of the rotating block (701), a connecting plate (703) is rotatably connected to the surface of the fixing rod (702), a limiting plate (704) is fixedly connected to the top of the base plate (1), a slider (705) is slidably connected to the surface of the limiting plate (704), a fixing block (706) is fixedly connected to one side of the slider (705), a connecting rod (707) is fixedly connected to one side of the fixing block (706), the surface of the connecting rod (707) is rotatably connected to the inner cavity of the connecting plate (703), a first clamping block (708) is fixedly connected to the top of the slider (705), and the surface of the first clamping block (708) is slidably connected to the inner cavity of the hollow ring block (6).

2. A safety clamp for ceramic production and processing according to claim 1, characterized in that: The second clamping mechanism (8) includes a connecting hollow block (801), one side of which is slidably connected to one side of the fixed frame (2), a cylinder (802) is fixedly connected to one side of the connecting hollow block (801), a moving rod (803) is fixedly connected to the output end of the cylinder (802), one side of the moving rod (803) is slidably connected to the inner cavity of the connecting hollow block (801), a triangular block (804) is fixedly connected to one side of the moving rod (803), an installation rod (806) is fixedly connected to the inner cavity of the connecting hollow block (801), a second clamping block (807) is rotatably connected to the surface of the installation rod (806), and a rotating block (805) is rotatably connected to one side of the second clamping block (807).

3. A safety clamp for ceramic production and processing according to claim 2, characterized in that: The inner cavity of the hollow ring block (6) is fixedly connected to a limiting plate (14), and a sliding groove (19) is provided on one side of the first clamping block (708). The surface of the limiting plate (14) is slidably connected to the inner cavity of the sliding groove (19).

4. A safety clamp for ceramic production and processing according to claim 3, characterized in that: The inner cavity of the second clamping block (807) is rotatably connected to a connecting shaft (9), and a rotating wheel (10) is fixedly connected to the surface of the connecting shaft (9). One side of the rotating wheel (10) is rotatably connected to the inner cavity of the second clamping block (807). The inner cavity of the connecting hollow block (801) is fixedly connected to a spring (15), and one end of the spring (15) is fixedly connected to the surface of the second clamping block (807).

5. A safety fixture for ceramic production and processing according to claim 4, characterized in that: The output end of the first servo motor (3) is fixedly connected to a lead screw (11), and a lifting block (12) is slidably connected to one side of the fixed frame (2). The top of the lifting block (12) is fixedly connected to the bottom of the connecting hollow block (801).

6. A safety clamp for ceramic production and processing according to claim 5, characterized in that: A limit rod (13) is fixedly connected to one side of the first servo motor (3), and the inner cavity of the lifting block (12) is slidably connected to the surface of the limit rod (13).

7. A safety clamp for ceramic production and processing according to claim 4, characterized in that: The top of the hollow ring block (6) is fixedly connected to an anti-slip pad (16), a rubber block (17) is fixedly connected to one side of the first clamping block (708), and a rubber sleeve (18) is movably bonded to the surface of the rotating wheel (10).