Quantitative cutting mud extruding machine for numerical control forming of domestic ceramics

Abstract

The utility model discloses a quantitative cutting pug extruder for numerical control molding of domestic ceramics, which comprises a rack, a cylinder body component capable of vacuumizing is arranged on the top surface of the rack, a speed reducing motor is arranged at the end part of the cylinder body component, the output end of the speed reducing motor is connected with a spiral conveying shaft in the cylinder body component, and a pug inlet on one side of the cylinder body component is connected with a feeding mechanism. The outlet end of the cylinder assembly is located below a span frame in the cutting assembly, two supporting columns of the span frame are connected with the head end of a probe arm, the tail end of the probe arm is hinged to a suction cup assembly, a probe arm body is connected with a quantifying assembly, and the moving direction of a probe in the quantifying assembly is parallel to the central axis of the cylinder assembly. According to the device, a mud rod is automatically pushed into the cylinder body assembly through the feeding mechanism, the mud rod is pushed forwards through the spiral conveying shaft, the cylinder body assembly is vacuumized to obtain better plasticity, the adjustable probe can assist the cutting assembly in quantitatively cutting extruded mud strips, and the cut mud strips are adsorbed by the suction cup assembly, turned over and put into a mold on the conveying belt. The device has the characteristics of full automation and high applicability.

Description

Technical Field

[0001] This utility model relates to the field of rolling processing equipment technology, specifically to a quantitative cutting and extrusion machine for CNC forming of daily-use ceramics. Background Technology

[0002] Everyday ceramics encompass various forms such as bowls, plates, basins, and cups, each with multiple shapes and sizes. These ceramics, varying in shape and size, are typically produced using a rolling mill production line. In this process, cut clay strips are placed into plaster molds and then conveyed by a conveyor belt to the bottom of the rolling mill, where they are rolled into shape by high-speed rotating rollers. The amount of clay strips used in this process needs to be adjusted according to the ceramic form being produced, usually based on the length of the cut strips. Traditional clay extrusion machines typically cut clay strips of a fixed length during operation, making it impossible to produce differentiated strip lengths without stopping the machine. Therefore, this method cannot meet the needs of continuous production of various types of small-batch everyday ceramic sets. A new type of equipment is needed to solve these problems. Utility Model Content

[0003] To address the aforementioned problems, this utility model proposes a quantitative cutting and extrusion machine for CNC forming of daily-use ceramics. The machine includes a frame, a cylinder assembly capable of vacuuming on the top surface of the frame, a reduction motor at the end of the cylinder assembly, an output end of the reduction motor connected to a spiral conveying shaft inside the cylinder assembly, a mud inlet on one side of the cylinder assembly connected to a feeding mechanism, an outlet end of the cylinder assembly located below a crossbeam in the cutting assembly, two pillars of the crossbeam connected to the head of a probe arm, a suction cup assembly hinged to the end of the probe arm, and a quantitative assembly connected to the probe body. The movement direction of the probe in the quantitative assembly is parallel to the central axis of the cylinder assembly.

[0004] Furthermore, the cylinder assembly includes a transfer box, the front end of which is connected to the flange of the geared motor, the transfer box is rotatably connected to the end of the screw conveyor shaft, the rear end of the transfer box is connected to the feed cylinder, the side inlet of the feed cylinder is provided with a slide, the slide is installed on the top surface of the frame through a bracket, the rear end of the feed cylinder is connected to the vacuum cylinder, the top of the vacuum cylinder is connected to the vacuum box, the vacuum box is connected to the vacuum pump, the rear end of the vacuum cylinder is connected to several shells, and the rear end of the shells is connected to the mud outlet.

[0005] Furthermore, the shell has a built-in annular heating rod.

[0006] Furthermore, the feeding mechanism includes a ramp seat, with a bearing seat at the upper end of the ramp seat rotatably connected to the drive shaft, the end of the drive shaft connected to the output end of the feeding motor, and a bearing seat at the lower end of the ramp seat rotatably connected to the driven shaft. The drive and driven shafts are connected by a chain ring on the same side of the gear plate, and the chain rings on both sides are connected to the bottom of the mud-collecting trough between corresponding chain links. A mud-pushing frame is provided at the top of the ramp seat, and a rodless cylinder is provided on the bottom surface of the top plate of the mud-pushing frame. The output end of the rodless cylinder is connected to the mud-pushing plate, and the mud-pushing plate cooperates with the groove of the uppermost mud-collecting trough plate. The groove of the uppermost mud-collecting trough plate points to the mud inlet of the cylinder assembly.

[0007] Furthermore, the quantitative component includes a linear actuator, which is mounted on the top surface of the probe arm via a bracket. The output end of the linear actuator is connected to the bottom bracket of the probe, and the probe's detection direction intersects perpendicularly with the central axis of the cylinder assembly.

[0008] Furthermore, the cutting assembly includes a mud-cutting cylinder, the output end of which is vertically connected to a base plate, the two sides of which are slidably connected to vertical rails on the two supports of the strut, and the lower ends of the two supports of the base plate are connected to the two ends of the mud-cutting blade.

[0009] Furthermore, the suction cup assembly includes a mud-feeding cylinder, the output end of which is connected to a vacuum suction cup. The cylinder seat of the mud-feeding cylinder is installed in the middle of the steering rod. The steering rod is hinged to the hinge seat on the top surface of the probe arm. One end of the steering rod is connected to the crank arm. The lower end of the crank arm is hinged to the output end of the steering cylinder. The end of the steering cylinder body is hinged to the side of the probe arm.

[0010] The beneficial effects of this utility model are as follows: This utility model automatically pushes clay rods into the cylinder assembly through the feeding mechanism. The clay rods are pushed forward by the screw conveyor shaft, and a vacuum is drawn in the cylinder assembly to obtain better plasticity. An annular heating rod can be installed in the shell plate to further evaporate the moisture in the clay. The probe position can be adjusted according to the feeding requirements. When the probe detects the head of the extruded clay strip, it can instruct the clay cutter in the cutting assembly to fall and cut the clay strip, thereby obtaining the target length of clay strip. The cut clay strip is adsorbed by the suction cup assembly, flipped and put into the mold on the conveyor belt. The whole process does not require manual assistance and has the characteristics of full automation and strong applicability. It can assist the rolling production line to continuously produce various types and small batches of daily ceramic kits. Attached Figure Description

[0011] Figure 1 This is a front view structural diagram of the present utility model;

[0012] Figure 2 This is a top view of the structure of this utility model;

[0013] Figure 3 This is a slanted view of the frame and upper components in this utility model;

[0014] Figure 4 for Figure 3 A magnified view of a portion of region A in the middle;

[0015] Figure 5 This is a side view of the feeding mechanism in this utility model.

[0016] The following are explanations of the reference numerals in the attached drawings: 1. Frame; 2. Gear motor; 3. Screw conveyor shaft; 4. Cross frame; 401. Vertical rail; 5. Probe arm; 6. Probe; 7. Transfer box; 8. Feed cylinder; 801. Slide rail; 802. Support; 9. Vacuum cylinder; 10. Vacuum box; 11. Shell plate; 12. Mud outlet; 13. Slope seat; 14. Drive shaft; 15. Feeding motor; 16. Driven shaft; 17. Chain ring; 18. Mud support trough plate; 19. Mud pusher frame; 20. Rodless cylinder; 21. Mud pusher plate; 22. Linear actuator; 23. Mud cutting cylinder; 24. Seat plate; 2401. Support rod; 25. Mud cutting blade; 26. Mud feeding cylinder; 27. Vacuum suction cup; 28. Steering rod; 29. ​​Crank arm; 30. Steering cylinder. Detailed Implementation

[0017] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating the orientation or positional relationship, are based on the orientation or positional relationship shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation on this utility model. Furthermore, the terms "first," "second," and "third" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0018] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model based on the specific circumstances.

[0019] The present invention will be further described below with reference to the accompanying drawings:

[0020] like Figures 1 to 5As shown, a quantitative cutting and extrusion machine for CNC forming of daily-use ceramics includes a frame 1. A cylinder assembly is provided on the top surface of the frame 1. The cylinder assembly has a built-in screw conveyor shaft 3. The cylinder assembly includes a transfer box 7. The first end of the transfer box 7 is connected to the flange of the geared motor 2. The transfer box 7 is rotatably connected to the end of the screw conveyor shaft 3. The tail end of the transfer box 7 is connected to a feeding cylinder 8. The mud inlet on the side of the feeding cylinder 8 is provided with a slide 801. The slide 801 is installed on the top surface of the frame 1 through a support 802. The tail end of the feeding cylinder 8 is connected to a vacuum cylinder 9. The top of the vacuum cylinder 9 is connected to a vacuum box 10. The vacuum box 10 is connected to a vacuum pump. The tail end of the vacuum cylinder 9 is connected to several shells 11. Optional annular heating rods are installed inside the shells 11. The tail end of the outermost shell 11 is connected to a mud outlet 12.

[0021] In this embodiment, the slide 801 is connected to the feeding mechanism, which includes a ramp 13. The upper bearing seat of the ramp 13 is rotatably connected to the drive shaft 14. The end of the drive shaft 14 is connected to the output end of the feeding motor 15. The lower bearing seat of the ramp 13 is rotatably connected to the driven shaft 16. The gear discs on the same side of the drive and driven shafts are connected by chain rings 17. The chain rings 17 on both sides are connected to the bottom of the mud support trough plate 18 between corresponding chain links. The top of the ramp 13 is provided with a mud pusher 19. The bottom surface of the top plate of the mud pusher 19 is provided with a rodless cylinder 20. The output end of the rodless cylinder 20 is connected to the mud pusher plate 21. The mud pusher plate 21 cooperates with the channel of the uppermost mud support trough plate 18. The channel of the uppermost mud support trough plate 18 points to the mud inlet of the feed cylinder 8.

[0022] In this embodiment, the mud outlet 12 is located below the cross frame 4 in the cutting assembly. The cutting assembly includes a mud-cutting cylinder 23. The output end of the mud-cutting cylinder 23 is vertically connected to the base plate 24. The two sides of the base plate 24 are slidably connected to the vertical rails 401 on the two pillars of the cross frame 4. The lower ends of the two support rods 2401 of the base plate 24 are connected to the two ends of the mud-cutting blade 25. The two pillars of the cross frame 4 are connected to the head end of the probe arm 5. The hinge seat on the top surface of the end of the probe arm 5 is hinged to the steering rod 28 in the suction cup assembly. The suction cup assembly includes a mud-feeding cylinder 26. The output end of the mud-feeding cylinder 26 is connected to the vacuum suction cup 27. The cylinder seat of the mud-feeding cylinder 26 is installed in the middle of the steering rod 28. One end of the steering rod 28 is connected to the crank arm 29. The lower end of the crank arm 29 is hinged to the output end of the steering cylinder 30. The cylinder body end of the steering cylinder 30 is hinged to the side of the probe arm 5. When the steering cylinder 30 retracts, the mud feeding cylinder 26 rotates to the horizontal position, at which time the vacuum suction cup 27 points towards the mud outlet 12; when the steering cylinder 30 extends, the mud feeding cylinder 26 rotates to the vertical position, at which time the vacuum suction cup 27 faces the conveyor belt surface below.

[0023] In this embodiment, the probe arm 5 is connected to a metering component, which includes a linear actuator 22. The linear actuator 22 is mounted on the top surface of the probe arm 5 via a bracket. The pushing direction of the linear actuator 22 is parallel to the central axis of the cylinder assembly. The output end of the linear actuator 22 is connected to the bottom bracket of the probe 6. The detection direction of the probe 6 is perpendicular to the central axis of the cylinder assembly. When the probe 6 detects the head of the extruded mud strip, it can instruct the mud cutting cylinder 23 to push the mud cutting blade 25 down to cut the mud strip, thereby obtaining a mud strip of the target length.

[0024] The working principle of this utility model is as follows:

[0025] Place the mud rods into the channels of the mud support plate 18, start the feeding motor 15, and climb the mud support plate 18 one by one to the top. Start the rodless cylinder 20 to push the top mud rods into the feeding cylinder 8 through the slide 801. Start the reduction motor 2 to drive the screw conveyor shaft 3 to rotate and push the mud rods. The mud rods are vacuumed by the vacuum cylinder 9 to obtain better mud plasticity and continue to be pushed to the mud outlet 12 for extrusion. Start the linear actuator 22 to move the probe 6 to the appropriate position. When the probe 6 detects the head of the extruded mud strip, When the mud extrusion stops, the mud feeding cylinder 26 is horizontal. The mud feeding cylinder 26 pushes the vacuum suction cup 27 to contact the end face of the mud strip, and the vacuum suction cup 27 is activated to suck up the mud strip. The mud cutting cylinder 23 pushes the mud cutting blade 25 down to cut the mud strip. The mud feeding cylinder 26 retracts the vacuum suction cup 27. The steering cylinder 30 pushes the mud feeding cylinder 26 to rotate to the vertical position. The mud feeding cylinder 26 extends again to put the mud strip into the mold on the conveyor belt. After the vacuum suction cup 27 releases the mud strip, it resets. The mud feeding cylinder 26 rotates to the horizontal position and enters the next action cycle.

[0026] This utility model's feeding mechanism automatically pushes clay rods into the cylinder assembly. The clay rods are pushed forward by the spiral conveyor shaft 3, and a vacuum is drawn in the cylinder assembly to obtain better plasticity. The adjustable probe 6 can assist the cutting assembly in quantitatively cutting the extruded clay strips. The cut clay strips are adsorbed by the suction cup assembly, flipped, and put into the mold on the conveyor belt. It has the characteristics of being fully automatic and highly applicable.

[0027] The foregoing has shown and described the basic principles, main features, and advantages of this utility model. Those skilled in the art should understand that this utility model is not limited to the above embodiments. The embodiments and descriptions in the specification are merely illustrative of the principles of this utility model. Various changes and modifications can be made to this utility model without departing from its spirit and scope, and all such changes and modifications fall within the scope of the claimed utility model.

Claims

1. A quantitative cutting and extrusion machine for CNC forming of daily-use ceramics, comprising a frame (1), characterized in that: The top surface of the frame (1) is equipped with a cylinder assembly capable of vacuuming. The end of the cylinder assembly is equipped with a geared motor (2). The output end of the geared motor (2) is connected to the spiral conveying shaft (3) inside the cylinder assembly. The mud inlet on one side of the cylinder assembly is connected to the feeding mechanism. The outlet end of the cylinder assembly is located below the cross frame (4) in the cutting assembly. The two pillars of the cross frame (4) are connected to the head end of the probe arm (5). The end of the probe arm (5) is hinged to the suction cup assembly. The body of the probe arm (5) is connected to the quantitative assembly. The movement direction of the probe (6) in the quantitative assembly is parallel to the central axis of the cylinder assembly.

2. The quantitative cutting and extrusion machine for CNC forming of daily-use ceramics according to claim 1, characterized in that: The cylinder assembly includes a transfer box (7), the front end of which is connected to the flange of the geared motor (2), the transfer box (7) is rotatably connected to the end of the screw conveyor shaft (3), the rear end of the transfer box (7) is connected to the feed cylinder (8), the side mud inlet of the feed cylinder (8) is provided with a slide (801), the slide (801) is installed on the top surface of the frame (1) through the support (802), the rear end of the feed cylinder (8) is connected to the vacuum cylinder (9), the top of the vacuum cylinder (9) is connected to the vacuum box (10), the vacuum box (10) is connected to the vacuum pump, the rear end of the vacuum cylinder (9) is connected to several shells (11), and the rear end of the shells (11) is connected to the mud outlet (12).

3. A quantitative cutting and extrusion machine for CNC forming of daily-use ceramics according to claim 2, characterized in that: The shell (11) has a built-in annular heating rod.

4. A quantitative cutting and extrusion machine for CNC forming of daily-use ceramics according to claim 1, characterized in that: The feeding mechanism includes a ramp seat (13), the upper bearing seat of the ramp seat (13) is rotatably connected to the drive shaft (14), the end of the drive shaft (14) is connected to the output end of the feeding motor (15), the lower bearing seat of the ramp seat (13) is rotatably connected to the driven shaft (16), the gear discs on the same side of the drive and driven shafts are connected by chain rings (17), the chain rings (17) on both sides are connected to the bottom of the mud support plate (18) between corresponding chain links, the top of the ramp seat (13) is provided with a mud pusher (19), the bottom surface of the top plate of the mud pusher (19) is provided with a rodless cylinder (20), the output end of the rodless cylinder (20) is connected to the mud pusher plate (21), the mud pusher plate (21) cooperates with the groove of the uppermost mud support plate (18), the groove of the uppermost mud support plate (18) points to the mud inlet of the cylinder assembly.

5. A quantitative cutting and extrusion machine for CNC forming of daily-use ceramics according to claim 1, characterized in that: The quantitative component includes a linear actuator (22), which is mounted on the top surface of the probe arm (5) via a bracket. The output end of the linear actuator (22) is connected to the bottom bracket of the probe (6), and the detection direction of the probe (6) intersects perpendicularly with the central axis of the cylinder assembly.

6. A quantitative cutting and extrusion machine for CNC forming of daily-use ceramics according to claim 1, characterized in that: The cutting assembly includes a mud-cutting cylinder (23), the output end of which is vertically connected to a seat plate (24), the two sides of the seat plate (24) are slidably connected to vertical rails (401) on the two pillars of the span frame (4), and the lower ends of the two rods (2401) of the seat plate (24) are connected to the two ends of the mud-cutting blade (25).

7. A quantitative cutting and extrusion machine for CNC forming of daily-use ceramics according to claim 1, characterized in that: The suction cup assembly includes a mud-feeding cylinder (26), the output end of which is connected to a vacuum suction cup (27). The cylinder seat of the mud-feeding cylinder (26) is installed in the middle of the steering rod (28). The steering rod (28) is hinged to the hinge seat on the top surface of the probe arm (5). One end of the steering rod (28) is connected to the crank arm (29). The lower end of the crank arm (29) is hinged to the output end of the steering cylinder (30). The cylinder body end of the steering cylinder (30) is hinged to the side of the probe arm (5).

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