Reinforced concrete pipe manufacturing and feeding equipment
By introducing a cleaning device and a cleaning conveyor belt into the feeding equipment, and by using the alternating application and replacement of the cleaning racks, the problem of residual materials sticking to the feeding conveyor is solved, enabling non-stop cleaning, avoiding cross-contamination, improving cleaning effect, and ensuring continuous production.
Patent Information
- Application Number
- CN202520315638.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2025-02-26
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2035-02-26
AI Technical Summary
Existing feeding and conveying devices are prone to material sticking or residue during material conveying, leading to cross-contamination. Furthermore, existing cleaning structures require shutdown for cleaning or replacement, affecting production continuity.
A feeding device including a cleaning unit was designed. It adopts a cleaning conveyor belt and multiple unit cleaning racks. By cleaning and changing the cleaning racks without stopping the machine, cross-contamination is avoided, ensuring cleaning effect and production continuity.
This technology enables effective cleaning of the feeding conveyor belt without shutting down the machine, avoiding cross-contamination, improving cleaning efficiency and quality, and ensuring continuous production.
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Figure CN223617942U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of concrete pipes, and in particular to a feeding device for reinforced concrete pipe manufacturing. Background Technology
[0002] Concrete pipes are pipes made of concrete or reinforced concrete; they are used to transport fluids such as water, oil, and gas; and can be divided into four types: plain concrete pipes, ordinary reinforced concrete pipes, self-stressed reinforced concrete pipes, and prestressed concrete pipes. The forming methods for concrete pipes include centrifugal forming, vibration forming, rolling forming, vacuum forming, and a combination of rolling, centrifugal forming, and vibration forming.
[0003] In the process of manufacturing reinforced concrete pipes, material feeding is required to facilitate the subsequent molding and production of reinforced concrete pipes. However, some existing material feeding and conveying devices may leave some raw materials stuck or remaining during the material conveying process. To avoid cross-contamination, cleaning is necessary. Some existing cleaning structures require machine shutdown for cleaning or replacement after problems occur. For example, the existing Chinese patent for a concrete pipe raw material pouring device, authorized announcement number CN209954951U, describes a "cleaning brush" that requires machine shutdown when cleaning or replacement is needed; otherwise, the material feeding and conveying device may miss cleaning areas.
[0004] Based on this, a material feeding device for reinforced concrete pipe manufacturing is proposed to solve the above problems. Utility Model Content
[0005] The purpose of this utility model embodiment is to provide a feeding device for reinforced concrete pipe manufacturing, which aims to solve the problem that some existing feeding and conveying devices may stick or leave some raw materials during the material conveying process. In order to avoid cross-contamination, cleaning is required. Some existing cleaning structures require machine shutdown for cleaning or replacement after problems occur.
[0006] Specifically: A reinforced concrete pipe manufacturing and feeding device includes a cleaning device installed at the bottom of a feeding conveyor belt. The cleaning device is used to clean the feeding conveyor belt without stopping the machine. The feeding conveyor belt is used to feed reinforced concrete pipes during the manufacturing process. The cleaning device includes a cleaning conveyor belt and multiple unit cleaning racks. The multiple unit cleaning racks are arrayed on the cleaning conveyor belt. The cleaning conveyor belt uses multiple unit cleaning racks to sequentially and alternately attach to the bottom of the feeding conveyor belt, for cleaning or replacing itself during the non-stop cleaning of the feeding conveyor belt.
[0007] During the fabrication of reinforced concrete pipes, the feeding conveyor belt may pick up or leave some raw materials. To prevent cross-contamination, a cleaning conveyor belt and several unit cleaning racks are attached to the feeding conveyor belt for continuous cleaning. When the unit cleaning racks in contact with the feeding conveyor belt become dirty or damaged, the cleaning conveyor belt is activated to switch to another set of unit cleaning racks, which are then reattached to the feeding conveyor belt. This allows the cleaning conveyor belt to use multiple unit cleaning racks that are sequentially attached to the bottom of the feeding conveyor belt. This ensures that the cleaning conveyor belt can clean or replace itself during continuous cleaning, preventing any areas from being missed and ensuring the cleaning quality of the unit cleaning racks themselves, thus improving the cleaning effect and quality of the unit cleaning racks on the feeding conveyor belt.
[0008] In a specific embodiment of this application, the cleaning device further includes a support base, a cleaning conveyor belt is rotatably mounted inside the support base, and a cleaning chamber is provided inside the support base for cleaning multiple unit cleaning racks that are switched in; a maintenance chamber is provided inside the support base on the side of the cleaning chamber for replacing multiple damaged unit cleaning racks.
[0009] In a specific embodiment of this application, the cleaning conveyor belt includes a drive motor, which drives the chain to move multiple unit cleaning racks. The cleaning conveyor belt is also provided with multiple placement slots, which correspond one-to-one with the multiple unit cleaning racks. The unit cleaning racks are installed on the placement slots.
[0010] In a specific embodiment of this application, the unit cleaning rack includes a cleaning table and a support frame, the cleaning table being mounted on the support frame, and the support frame being mounted on the cleaning conveyor belt.
[0011] In a further specific embodiment, the cleaning table includes a support platform, which is mounted on a support frame; a scraper and a cleaning plate are installed on the side of the support platform away from the support frame, the scraper and the cleaning plate are arranged side by side, and the scraper is in front of the cleaning plate, which is used to first clean the feeding conveyor belt.
[0012] The cleaning plate includes multiple cleaning brushes and multiple discharge troughs, which are arranged alternately in sequence. Multiple discharge holes are opened inside the discharge troughs, and the discharge holes are distributed at equal intervals in a straight line along the discharge troughs.
[0013] The support platform has a liquid storage chamber inside, and multiple discharge holes are connected to the liquid storage chamber. A peristaltic pump is installed inside the liquid storage chamber. The peristaltic pump is used to move the cleaning liquid inside the liquid storage chamber to the multiple discharge holes and to use the multiple discharge holes to rinse the feeding conveyor belt. An injection pipe is installed on the support platform.
[0014] In a further specific embodiment, the support frame includes a guide plate, which is mounted on the cleaning conveyor belt. The guide plate has guide grooves, on which two guide sliders are slidably mounted. A support column is fixed at the center of the guide plate, and telescopic rods are mounted inside the guide grooves on both sides of the support column. One end of the telescopic rod is fixed to the support column, and the other end is fixed to the guide slider. The guide slider is fixed to the bottom of the cleaning table. An anti-detachment flange is provided on the guide plate to prevent the guide slider from falling off. During the process of the cleaning conveyor belt pressing multiple unit cleaning racks against the loading conveyor belt, the cleaning table uses a scraper in front of the cleaning plate to first scrape the loading conveyor belt, followed by multiple cleaning brushes to clean the loading conveyor belt. During this process, multiple discharge holes are used to rinse the loading conveyor belt, improving cleaning efficiency and effectiveness. Then, the telescopic rods are activated, and the telescopic rods use the guide sliders to drive the cleaning table to move periodically left and right to increase the cleaning coverage of each unit cleaning rack and avoid cleaning dead zones.
[0015] Compared with existing technologies, the new reinforced concrete pipe fabrication and feeding equipment can achieve the following:
[0016] During the fabrication of reinforced concrete pipes, the feeding conveyor belt may pick up or leave some raw materials. To avoid cross-contamination, a cleaning conveyor belt and several unit cleaning racks are attached to the feeding conveyor belt for continuous cleaning. When the unit cleaning racks in contact with the feeding conveyor belt become dirty or damaged, the cleaning conveyor belt is activated to switch to another set of unit cleaning racks, which are then reattached to the feeding conveyor belt. This allows the cleaning conveyor belt to use multiple unit cleaning racks that are sequentially attached to the bottom of the feeding conveyor belt. This process cleans or replaces the racks themselves during continuous cleaning of the feeding conveyor belt, preventing any areas from being missed and ensuring the cleaning quality of the unit cleaning racks themselves, thus improving the cleaning effect and quality of the unit cleaning racks on the feeding conveyor belt.
[0017] During the process of the cleaning conveyor belt pressing multiple unit cleaning racks against the feeding conveyor belt, the cleaning table uses a scraper in front of the cleaning plate to first scrape the feeding conveyor belt, and then uses multiple cleaning brushes to clean the feeding conveyor belt. During this process, multiple discharge holes are used to rinse the feeding conveyor belt to improve cleaning efficiency and effect. Then, the telescopic rod is activated, and the telescopic rod uses a guide slider to drive the cleaning table to move left and right periodically to increase the cleaning coverage of the unit cleaning racks and avoid cleaning dead corners. Attached Figure Description
[0018] To more clearly illustrate the technical solutions in the embodiments of this utility model or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.
[0019] Figure 1 This is a schematic diagram of the structure of a reinforced concrete pipe fabrication and feeding device in one embodiment of the present utility model.
[0020] Figure 2 This is a schematic diagram showing the disassembled structure of multiple unit cleaning racks and cleaning conveyor belts in one embodiment of the present invention;
[0021] Figure 3 This is a schematic diagram of the structure of a unit cleaning rack in one embodiment of the present invention;
[0022] Figure 4 This is a schematic diagram of the structure of the cleaning table in one embodiment of the present invention;
[0023] Figure 5 This is a schematic diagram of the cleaning plate in one embodiment of the present invention;
[0024] Figure 6 This is a schematic diagram of the support frame in one embodiment of the present invention.
[0025] The attached diagram lists the components represented by each number as follows:
[0026] 1. Feeding conveyor belt; 2. Support base; 3. Cleaning conveyor belt; 4. Unit cleaning rack; 5. Placement trough.
[0027] 100 cleaning table; 110 scraper; 120 support table; 130 cleaning plate; 1301 cleaning brush; 1302 discharge chute; 1303 discharge hole; 200 support frame; 210 guide plate; 220 guide slider; 230 guide groove; 240 support column; 250 telescopic rod. Detailed Implementation
[0028] To make the objectives, technical solutions, and advantages of this utility model clearer, the present utility model will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present utility model and are not intended to limit the present utility model. The specific implementation of the present utility model will be described in detail below with reference to specific embodiments.
[0029] In this embodiment of the utility model, please refer to Figure 1 and Figure 2A reinforced concrete pipe manufacturing and feeding device includes a cleaning device installed at the bottom of a feeding conveyor belt 1. The cleaning device is used to clean the feeding conveyor belt 1 without stopping the machine. The feeding conveyor belt 1 is used to feed reinforced concrete pipes during the manufacturing process.
[0030] It should be noted that: the structure used for feeding reinforced concrete pipes, except for the cleaning device and the feeding conveyor belt 1, is all existing technology. Its detailed structure can be found in existing literature and journals, and it can also be purchased directly on the market, or the parts can be purchased on the market and assembled, etc.; it is not what this invention is meant to protect, so it will not be described in detail here, nor is it shown in the accompanying drawings.
[0031] The cleaning device includes a cleaning conveyor belt 3 and multiple unit cleaning racks 4. The multiple unit cleaning racks 4 are arrayed on the cleaning conveyor belt 3. The cleaning conveyor belt 3 uses multiple unit cleaning racks 4 to sequentially and alternately attach to the bottom of the feeding conveyor belt 1, so as to clean or replace itself during the non-stop cleaning process of the feeding conveyor belt 1.
[0032] Therefore, some existing material conveying devices may have raw materials sticking or remaining during the material conveying process. To avoid cross-contamination, cleaning is required. Some existing cleaning structures require shutdown for cleaning or replacement after malfunction. This application can achieve the following:
[0033] During the fabrication of reinforced concrete pipes, the feeding conveyor belt 1 may contain some raw materials that stick or remain. To avoid cross-contamination, a cleaning conveyor belt 3 and several unit cleaning racks 4 are attached to the feeding conveyor belt 1 for continuous cleaning. When the unit cleaning racks 4 in contact with the feeding conveyor belt 1 become dirty or damaged, the cleaning conveyor belt 3 is activated to switch to another set of unit cleaning racks 4, which are then reattached to the feeding conveyor belt 1. This allows the cleaning conveyor belt 3 to use multiple unit cleaning racks 4 to be attached to the bottom of the feeding conveyor belt 1 in turn, enabling it to clean or replace itself during continuous cleaning of the feeding conveyor belt 1, avoiding missed cleaning areas, and ensuring the cleaning quality of the unit cleaning racks 4 themselves, thus improving the cleaning effect and quality of the unit cleaning racks 4 on the feeding conveyor belt 1.
[0034] In this embodiment of the utility model, please refer to Figure 1 The cleaning device also includes a support base 2, and a cleaning conveyor belt 3 is rotatably assembled inside the support base 2. The support base 2 has a cleaning chamber inside, which is used to clean the multiple unit cleaning racks 4 that are switched in. A maintenance chamber is located inside the support base 2 on the side of the cleaning chamber, which is used to replace the multiple unit cleaning racks 4 that are damaged.
[0035] In this embodiment of the utility model, please refer to Figure 1 and Figure 2 The cleaning conveyor belt 3 includes a drive motor, which drives the chain to move multiple unit cleaning racks 4. The cleaning conveyor belt 3 is also provided with multiple placement slots 5, which correspond one-to-one with the multiple unit cleaning racks 4. The unit cleaning racks 4 are installed on the placement slots 5.
[0036] It should be noted that the components of the cleaning conveyor belt 3, other than the drive motor, drive chain and placement trough 5, which are not described, are existing technologies. Their detailed structures can be found in existing literature and journals, and they can also be purchased directly from the market, or assembled from parts purchased from the market, etc. They are not the subject of this invention and will not be described in detail here, nor are they shown in the accompanying drawings.
[0037] In this embodiment of the utility model, please refer to Figure 3 The unit cleaning frame 4 includes a cleaning table 100 and a support frame 200. The cleaning table 100 is mounted on the support frame 200, and the support frame 200 is mounted on the cleaning conveyor belt 3.
[0038] For further details, please refer to... Figure 4 and Figure 5 The cleaning table 100 includes a support table 120, which is mounted on a support frame 200. A scraper 110 and a cleaning plate 130 are installed on the side of the support table 120 away from the support frame 200. The scraper 110 and the cleaning plate 130 are arranged side by side, with the scraper 110 in front of the cleaning plate 130, for cleaning the feeding conveyor belt 1 first.
[0039] In this embodiment of the utility model, please refer to Figure 4 and Figure 5 The cleaning plate 130 includes multiple cleaning brush strips 1301 and multiple discharge troughs 1302. The multiple cleaning brush strips 1301 and multiple discharge troughs 1302 are arranged alternately in sequence. Multiple discharge holes 1303 are opened inside the discharge troughs 1302. The multiple discharge holes 1303 are distributed in a straight line at equal intervals along the discharge troughs 1302.
[0040] Please refer to Figure 4 and Figure 5 The support platform 120 has a liquid storage chamber inside, and multiple discharge holes 1303 are connected to the liquid storage chamber. A peristaltic pump is installed inside the liquid storage chamber. The peristaltic pump is used to move the cleaning liquid inside the liquid storage chamber to the multiple discharge holes 1303 and use the multiple discharge holes 1303 to rinse the feeding conveyor belt 1. An injection pipe is installed on the support platform 120 (the injection pipe is used to add liquid into the support base 2 when the unit cleaning rack 4 enters it, or to add it directly outside the support base 2).
[0041] It should be noted that the peristaltic pump and its power supply wiring method are existing technologies. Their detailed structure can be found in existing literature and journals, and they can also be purchased directly on the market, or components can be purchased on the market to assemble them, etc. They are not what this invention is meant to protect, and will not be described in detail here, nor are they shown in the accompanying drawings.
[0042] In this embodiment of the utility model, please refer to Figure 3 and Figure 6 The support frame 200 includes a guide plate 210, which is mounted on the cleaning conveyor belt 3. The guide plate 210 has a guide groove 230, and two guide sliders 220 are slidably mounted on the guide groove 230. A support column 240 is fixed at the middle position of the guide plate 210. Telescopic rods 250 are mounted inside the guide grooves 230 on both sides of the support column 240. One end of the telescopic rod 250 is fixed to the support column 240, and the other end is fixed to the guide slider 220. The guide sliders 220 are fixed to the bottom of the cleaning table 100.
[0043] Please refer to Figure 6 An anti-detachment protrusion is provided on the guide plate 210 to prevent the guide slider 220 from falling off the guide plate 210.
[0044] Therefore, during the process of the cleaning conveyor belt 3 pressing a portion of the multiple unit cleaning racks 4 against the feeding conveyor belt 1, the cleaning table 100 uses a scraper 110 in front of the cleaning plate 130 to first scrape the feeding conveyor belt 1, and then uses multiple cleaning brushes 1301 to clean the feeding conveyor belt 1. During this process, multiple discharge holes 1303 are used to rinse the feeding conveyor belt 1 to improve cleaning efficiency and effect. Then, the telescopic rod 250 is activated, and the telescopic rod 250 uses a guide slider 220 to drive the cleaning table 100 to move left and right periodically to increase the cleaning coverage of the unit cleaning racks 4 and avoid cleaning dead corners.
[0045] In the description of this utility model, unless otherwise stated, "a plurality of" means two or more. This utility model is described in detail with reference to the schematic diagrams. When detailing the embodiments of this utility model, for ease of explanation, the cross-sectional views showing the device structure may be partially enlarged, not according to general proportions. Furthermore, the schematic diagrams are merely examples and should not limit the scope of protection of this utility model. In actual manufacturing, the three-dimensional spatial dimensions of length, width, and depth should be included.
[0046] In the description of this utility model, although embodiments of the utility model have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A feeding device for reinforced concrete pipe manufacturing, comprising a cleaning device installed at the bottom of a feeding conveyor belt (1), the cleaning device being used to clean the feeding conveyor belt (1) without stopping the machine, the feeding conveyor belt (1) being used for feeding reinforced concrete pipes during the manufacturing process; characterized in that, The cleaning device includes a cleaning conveyor belt (3) and multiple unit cleaning racks (4). The multiple unit cleaning racks (4) are arrayed on the cleaning conveyor belt (3). The cleaning conveyor belt (3) uses multiple unit cleaning racks (4) to sequentially and alternately attach to the bottom of the feeding conveyor belt (1) for cleaning or replacing itself during the non-stop cleaning process of the feeding conveyor belt (1).
2. The reinforced concrete pipe fabrication feeding equipment according to claim 1, characterized in that, The cleaning device also includes a support base (2), a cleaning conveyor belt (3) is rotatably mounted inside the support base (2), a cleaning chamber is provided inside the support base (2), the cleaning chamber is used to clean the multiple unit cleaning racks (4) that are switched in; a maintenance chamber is provided inside the support base (2) located on the side of the cleaning chamber, the maintenance chamber is used to replace the multiple unit cleaning racks (4) that are damaged.
3. The reinforced concrete pipe fabrication and feeding equipment according to claim 1, characterized in that, The cleaning conveyor belt (3) includes a drive motor, which drives the chain to move multiple unit cleaning racks (4). The cleaning conveyor belt (3) is also provided with multiple placement slots (5), which correspond one-to-one with multiple unit cleaning racks (4). The unit cleaning racks (4) are installed on the placement slots (5).
4. The reinforced concrete pipe fabrication and feeding equipment according to claim 1, characterized in that, The unit cleaning rack (4) includes a cleaning table (100) and a support frame (200). The cleaning table (100) is mounted on the support frame (200), and the support frame (200) is mounted on the cleaning conveyor belt (3).
5. The reinforced concrete pipe fabrication feeding equipment according to claim 4, characterized in that, The cleaning station (100) includes a support platform (120), which is mounted on a support frame (200). The support platform (120) is equipped with a scraper (110) and a cleaning plate (130) on the side away from the support frame (200). The scraper (110) and the cleaning plate (130) are arranged side by side, with the scraper (110) in front of the cleaning plate (130) for cleaning the feeding conveyor belt (1) first.
6. The reinforced concrete pipe fabrication feeding equipment according to claim 5, characterized in that, The cleaning plate (130) includes multiple cleaning brushes (1301) and multiple discharge troughs (1302). The multiple cleaning brushes (1301) and multiple discharge troughs (1302) are arranged alternately in sequence. Multiple discharge holes (1303) are opened inside the discharge troughs (1302). The multiple discharge holes (1303) are distributed in a straight line at equal intervals along the discharge troughs (1302).
7. The reinforced concrete pipe fabrication feeding equipment according to claim 6, characterized in that, The support platform (120) has a liquid storage chamber inside it for storing liquid, and multiple discharge holes (1303) are connected to the liquid storage chamber. A peristaltic pump is installed inside the liquid storage chamber. The peristaltic pump is used to move the cleaning liquid inside the liquid storage chamber to multiple discharge holes (1303) and use multiple discharge holes (1303) to rinse the feeding conveyor belt (1). An injection pipe is installed on the support platform (120).
8. The reinforced concrete pipe fabrication and feeding equipment according to claim 4, characterized in that, The support frame (200) includes a guide plate (210), which is mounted on the cleaning conveyor belt (3). A guide groove (230) is provided on the guide plate (210), and two guide sliders (220) are slidably mounted on the guide groove (230). A support column (240) is fixed at the middle position of the guide plate (210). Telescopic rods (250) are mounted inside the guide grooves (230) on both sides of the support column (240). One end of the telescopic rod (250) is fixed on the support column (240), and the other end is fixed on the guide slider (220). The guide slider (220) is fixed at the bottom of the cleaning table (100).
9. A feeding device for reinforced concrete pipe fabrication according to claim 8, characterized in that, An anti-detachment protrusion is provided on the guide plate (210) to prevent the guide slider (220) from falling off the guide plate (210).
Citation Information
Patent Citations
Concrete pipeline raw material pouring equipment
CN209954951U