Device for recycling plastic pipe production starting-up waste

Abstract

The utility model discloses a device for recycling plastic pipe production startup waste, which is characterized by comprising a frame, a lifting feeding mechanism, a pushing mechanism, a crusher and a screw feeding machine, the lifting feeding mechanism comprises a lifting platform and a lifting driving mechanism, the lifting driving mechanism is mounted on the frame, and the pushing mechanism is mounted on the lifting platform. The lifting driving mechanism can drive the lifting platform to ascend and descend, the pushing mechanism comprises a pushing plate, a discharging plate and a pushing driving mechanism, the pushing plate is vertically arranged, the discharging plate is horizontally arranged, the discharging plate is fixedly installed on the rack, and the pushing driving mechanism drives the pushing plate to move in the horizontal direction to push materials. The pulverizer and the screw feeding machine are installed on the rack or the ground, the discharging plate is located above a feeding port of the pulverizer, and a discharging port of the pulverizer corresponds to a feeding hopper of the screw feeding machine. The device is simple in structure and convenient to operate, a manual feeding mode is replaced by a mechanical mode, the link of starting up waste material returning is optimized, waste of raw materials is reduced, and production benefits are improved.

Description

Technical Field

[0001] This utility model relates to the technical field of plastic pipe production equipment, specifically to a device for reusing start-up waste from plastic pipe production. Background Technology

[0002] Currently, waste control is a crucial aspect of plastic pipe production. During factory production, a significant proportion of waste is generated during operation, and excessive waste rates and wasted raw materials are major obstacles to improving production efficiency and reducing costs. Nowadays, waste recycling in the workshop requires waste grading and rejection, followed by weighing, crushing, and recycling.

[0003] The feeding of waste materials is done manually using methods such as hopper feeding, resulting in slow feeding, low crushing speed, poor efficiency, and high labor costs. With high production line uptime in the workshop, the process of recycling and reusing waste materials is complex and lengthy. Furthermore, the waste generated during operation is prone to falling to the ground and contaminating the environment, creating unrecoverable waste that increases production costs and reduces efficiency. Summary of the Invention

[0004] To address the problems existing in the prior art, this utility model provides a device for reusing start-up waste from plastic pipe production. The device has a simple structure and is easy to operate. It replaces manual feeding with mechanical means, optimizes the waste disposal process, reduces raw material waste, and improves production efficiency.

[0005] The technical solution adopted to achieve the above-mentioned objectives of this utility model is as follows:

[0006] A device for recycling start-up waste from plastic pipe production, characterized in that: it includes a frame, a lifting and feeding mechanism, a pushing mechanism, a crusher, and a screw feeder; the lifting and feeding mechanism includes a lifting platform and a lifting drive mechanism, the lifting drive mechanism is installed on the frame and can drive the lifting platform to rise and fall; the pushing mechanism includes a pushing plate, a discharging plate, and a pushing drive mechanism, the pushing plate is vertically arranged, the discharging plate is horizontally arranged, the discharging plate is fixedly installed on the frame, and the pushing drive mechanism drives the pushing plate to move horizontally to push the material; the crusher and the screw feeder are respectively installed on the frame or on the ground; the discharging plate is located above the crusher's inlet; the crusher's outlet is correspondingly arranged to the screw feeder's inlet.

[0007] When the lifting platform rises to the same level as the discharge plate, the pushing drive mechanism can drive the pushing plate to push the start-up waste on the lifting platform onto the discharge plate, and finally push the start-up waste from the discharge plate into the crusher.

[0008] The material pushing drive mechanism includes an electric push rod and a motor bracket. The motor bracket is mounted on the frame, and the electric push rod is mounted on the motor bracket. The output shaft of the electric push rod is connected to the push plate, and the output shaft of the electric push rod is perpendicular to the push plate.

[0009] The lifting drive mechanism includes a lifting motor, a drive gear, a driven gear, a ball bearing nut seat, and a lead screw. The lifting motor is fixedly installed on the ground or on the frame. The lead screw is vertically arranged and its lower end is rotatably connected to the frame. The drive gear is fixedly sleeved on the output shaft of the lifting motor. The driven gear is fixedly sleeved on the lower part of the lead screw. The ball bearing nut seat is sleeved on the lead screw. The lifting platform is connected to the ball bearing nut seat.

[0010] The lifting drive mechanism also includes a guide rod, which is symmetrically arranged with respect to the lifting platform. The guide rod is parallel to the lead screw, and the lower end of the guide rod is fixedly connected to the frame. The guide rod passes through one side of the lifting platform and is slidably connected to the lifting platform. The ball nut is fixedly connected to the other side of the lifting platform.

[0011] The pusher plate is located directly above the lifting platform. A limit block is installed on the frame. The limit block is located on the side of the pusher plate facing the electric push rod. A contact sensor is provided at the bottom of the limit block.

[0012] The feed plate has an arc-shaped guide plate facing away from the pusher plate, and the guide plate is located directly above the feed inlet of the crusher.

[0013] The lifting platform is provided with a first baffle plate on each side and a second baffle plate on each side of the unloading plate.

[0014] Compared with the prior art, the beneficial effects and advantages of this utility model are as follows:

[0015] This device is equipped with a lifting platform. On one hand, when the platform is at its lowest position, it serves as a storage area for start-up waste, preventing the waste from being carelessly dumped and becoming contaminated with pollutants, thus reducing waste and increasing recycling rates. On the other hand, when a certain amount of start-up waste is collected, the lifting platform can transport it to a pushing position, where a pushing mechanism will push it into the crusher, eliminating manual feeding and reducing labor intensity. In short, this device optimizes the current manual material feeding process for graded waste disposal, re-crushing, and recycling. It reduces production costs, minimizes waste and raw material waste, and improves production efficiency. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the external structure of a device for recycling waste materials generated during the production of plastic pipes.

[0017] Figure 2 This is a schematic diagram of the internal structure of a device for recycling waste materials generated during the production of plastic pipes.

[0018] Among them, 1-base plate, 2-column, 3-reinforced vertical plate, 4-lifting platform, 5-first baffle plate, 6-lifting motor, 7-drive gear, 8-driven gear, 9-ball bearing nut seat, 10-guide rod, 11-screw screw, 12-push plate, 13-discharge plate, 14-supporting horizontal plate, 15-top support plate, 16-electric push rod, 17-limiting block, 18-crusher, 19-screw feeder, 20-second baffle plate, 21-contact sensor, 22-guide plate, 23-supporting vertical plate. Detailed Implementation

[0019] The present invention will now be described in detail with reference to the accompanying drawings.

[0020] The structure of the device for recycling start-up waste from plastic pipe production provided in this embodiment is as follows: Figure 1-2 As shown, it includes a frame, a lifting and feeding mechanism, a pushing mechanism, a crusher 18, and a screw feeder 19.

[0021] The frame includes a base plate 1, four uprights 2, and reinforcing vertical plates 3. Both the base plate 1 and the reinforcing vertical plates 3 are square. The four uprights 2 are arranged in a square pattern, and their lower ends are connected to the four corners of the base plate 1. The reinforcing vertical plates 3 are located between two adjacent uprights 2. The two vertical edges of the reinforcing vertical plates 3 are connected to the corresponding two uprights 1, and the bottom of the reinforcing vertical plates 3 is connected to the bottom. The reinforcing vertical plates 3 and the two uprights 2 connected to them are integrally formed.

[0022] The lifting drive mechanism includes a lifting platform 4 and a lifting drive mechanism. The lifting platform 4 is square and is located within the space enclosed by the base plate 1 and four columns 2. First baffle plates 5 are symmetrically provided on the two width-direction edges of the lifting platform 4. The function of the first baffle plates 5 is to prevent the waste material on the lifting platform 4 from falling to the ground from the two width-direction edges of the lifting platform 4 during the pushing process.

[0023] The lifting drive mechanism includes a lifting motor 6, a driving gear 7, a driven gear 8, a ball bearing nut seat 9, a guide rod 10, and a lead screw 11. The guide rod 10 and lead screw 11 are symmetrically arranged relative to the lifting platform 4, and both are vertically positioned. The lower end of the lead screw 11 is rotatably connected to one side of the base plate 1 via a bearing, and the upper end of the lead screw 11 is connected to the center of one side edge of the lifting platform 4 in the width direction via a sliding sleeve. The lower end of the guide rod 10 is fixedly connected to the other side of the base plate 1. The ball bearing nut seat 9 is sleeved on the lead screw 11 and fixedly connected to the center of the other side edge of the lifting platform 4 in the width direction. The lifting motor 6 is fixedly installed on the ground, the driving gear 7 is fixedly sleeved on the output shaft of the lifting motor 6, and the driven gear 8 is fixedly sleeved on the lower part of the lead screw 11.

[0024] When the lifting motor 6 is working, the lifting motor 6 drives the drive gear 7 to rotate, the drive gear 7 drives the driven gear 8 to rotate, the driven gear 8 drives the lead screw 11 to rotate, and the lead screw 11 drives the ball nut seat 9 to rise and fall, thereby driving the lifting platform 4 to rise and fall.

[0025] The material pushing mechanism includes a material pushing plate 12, a material unloading plate 13, and a material pushing drive mechanism. The material pushing drive mechanism includes an electric push rod 16 and a motor bracket. The motor bracket includes a supporting vertical plate 23, a supporting horizontal plate 14, and a top support plate 15. Both the supporting horizontal plate 14 and the supporting vertical plate 23 are square. The bottom of the supporting vertical plate 23 is connected to the side wall of the supporting horizontal plate 14 along its length, forming an L-shaped structure. The top support plate 15 is triangular. The supporting horizontal plate 14 is located outside the space enclosed by the base plate 1 and the four columns 2. One edge of the supporting horizontal plate 14 along its length is connected to the top of the reinforcing vertical plate 3. One right-angled edge of the top support plate 15 is connected to the middle position of the reinforcing vertical plate 3, and the other right-angled edge of the top support plate 15 is connected to the middle position of the supporting horizontal plate 14. The top support plate 15 is perpendicular to both the reinforcing vertical plate 3 and the supporting horizontal plate 14. The material pushing plate 12 is vertically arranged and located directly above the lifting platform 4. The electric push rod 16 is fixed to the support vertical plate 23. The telescopic rod of the electric push rod 16 is connected to the push plate 12, and the telescopic rod of the electric push rod 16 is perpendicular to the push plate 12.

[0026] The feeding plate 13 is square and horizontally positioned. It is located outside the space enclosed by the base plate 1 and four uprights 2, with one length edge connected to two adjacent uprights 2. Two second baffles 20 are provided along the width edges of the feeding plate 13. These baffles prevent the waste material from falling to the ground from the edges of the feeding plate 13 during the feeding process. An arc-shaped guide plate 22 is located on the feeding plate 13, facing away from the pusher plate 12. The guide plate 22 is positioned directly above the feed inlet of the crusher 18, facilitating the entry of waste material into the crusher 18.

[0027] A limit block 17 is connected at the midpoint of the edge along the length of the connection between the supporting horizontal plate 14 and the reinforcing vertical plate 3. A contact sensor 21 is provided at the bottom of the limit block 17. When the lifting platform 4 rises to contact the contact sensor 21, the lifting platform 4 stops rising. At this time, the lifting platform 4 is located between the supporting horizontal plate and the unloading plate 13, and the top surface of the lifting platform 4 is flush with the top surface of the unloading plate 13.

[0028] The crusher 18 and the screw feeder 19 are respectively installed on the ground by brackets, and the discharge port of the crusher 18 is sealed to the feed hopper of the screw feeder 19.

[0029] After the machine generates waste material upon startup, it is placed on the lifting platform 4 after a short cooling period. When the waste material on the lifting platform 4 accumulates to a certain amount, the lifting motor 6 is turned on, and the lifting platform 4 begins to rise. When the lifting platform 4 rises to be level with the discharge plate 13, the electric push rod 16 is activated, pushing the pusher plate 12 towards the crusher 18, pushing the waste material from the lifting platform 4 onto the discharge plate 13, until the waste material is pushed off the discharge plate 13 and falls into the crusher 18 for crushing. After crushing, the waste material is sent to the discharge section via the screw feeder 19, where it is reheated, melted, filtered, and recycled.

Claims

1. A device for recycling start-up waste from plastic pipe production, characterized in that: The system includes a frame, a lifting and feeding mechanism, a pushing mechanism, a crusher, and a screw feeder. The lifting and feeding mechanism includes a lifting platform and a lifting drive mechanism, which is mounted on the frame and can drive the lifting platform to rise and fall. The pushing mechanism includes a pushing plate, a discharging plate, and a pushing drive mechanism. The pushing plate is vertically arranged, and the discharging plate is horizontally arranged. The discharging plate is fixedly mounted on the frame, and the pushing drive mechanism drives the pushing plate to move horizontally to push materials. The crusher and the screw feeder are respectively mounted on the frame or on the ground. The discharging plate is located above the crusher's feed inlet, and the crusher's discharge outlet is correspondingly arranged with the screw feeder's feed hopper. When the lifting platform rises to the same level as the discharge plate, the pushing drive mechanism can drive the pushing plate to push the start-up waste on the lifting platform onto the discharge plate, and finally push the start-up waste from the discharge plate into the crusher.

2. The apparatus for recycling start-up waste from plastic pipe production according to claim 1, characterized in that: The material pushing drive mechanism includes an electric push rod and a motor bracket. The motor bracket is mounted on the frame, and the electric push rod is mounted on the motor bracket. The output shaft of the electric push rod is connected to the push plate, and the output shaft of the electric push rod is perpendicular to the push plate.

3. The apparatus for recycling start-up waste from plastic pipe production according to claim 1, characterized in that: The lifting drive mechanism includes a lifting motor, a drive gear, a driven gear, a ball bearing nut seat, and a lead screw. The lifting motor is fixedly installed on the ground or on the frame. The lead screw is vertically arranged and its lower end is rotatably connected to the frame. The drive gear is fixedly sleeved on the output shaft of the lifting motor. The driven gear is fixedly sleeved on the lower part of the lead screw. The ball bearing nut seat is sleeved on the lead screw. The lifting platform is connected to the ball bearing nut seat.

4. The apparatus for recycling start-up waste from plastic pipe production according to claim 3, characterized in that: The lifting drive mechanism also includes a guide rod, which is symmetrically arranged with respect to the lifting platform. The guide rod is parallel to the lead screw, and the lower end of the guide rod is fixedly connected to the frame. The guide rod passes through one side of the lifting platform and is slidably connected to the lifting platform. The ball nut is fixedly connected to the other side of the lifting platform.

5. The apparatus for recycling start-up waste from plastic pipe production according to claim 1, characterized in that: The pusher plate is located directly above the lifting platform. A limit block is installed on the frame. The limit block is located on the side of the pusher plate facing the electric push rod. A contact sensor is provided at the bottom of the limit block.

6. The apparatus for recycling start-up waste from plastic pipe production according to claim 1, characterized in that: The feed plate has an arc-shaped guide plate facing away from the pusher plate, and the guide plate is located directly above the feed inlet of the crusher.

7. The apparatus for recycling start-up waste from plastic pipe production according to claim 1, characterized in that: The lifting platform is provided with a first baffle plate on each side, and a second baffle plate is provided on each side of the unloading plate.

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