Film sticking machine for colored crystal glass production
By introducing a combination of cleaning brush rollers and pressure rollers into the film application machine used in the production of colored crystal glass, and combining it with an automated cutting function, the problems of dust and air bubbles in the glass film application process are solved, achieving efficient and stable film application and automatic cutting.
Patent Information
- Application Number
- CN202422606010.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-10-28
AI Technical Summary
Existing glass film application equipment is prone to dust accumulation during transport, resulting in numerous air bubbles, poor film application effect and aesthetics, and requires manual cutting, which is inefficient.
A film-applying machine for colored crystal glass production was designed, comprising a cleaning brush roller and a pressure roller, used to clean both sides during glass movement. At the same time, the mounting frame is adjusted by a cylinder to control the adhesion between the cleaning brush roller and the pressure roller. After film application, a motor-driven cutter automatically cuts the glass, eliminating the need for manual operation.
It improves the quality and efficiency of colored crystal glass film application, reduces the impact of bubbles and dust impurities, achieves automated cutting, and enhances overall stability and film application effect.
Smart Images

Figure CN223618252U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of glass film application technology, specifically a film application machine for the production of colored crystal glass. Background Technology
[0002] With the continuous development of society and the rapid advancement of technological innovation, mechanical technology has been widely applied to many manufacturing fields and daily life. For example, glass has become an integral part of people's daily lives and is ubiquitous as people's living standards improve. However, the existing technology of glass itself cannot fully meet the actual needs of customers. Therefore, manufacturers apply films to glass to meet the basic needs of customers.
[0003] According to a search, Chinese patent document, publication number CN206201648U, discloses a glass film application device structure. This device uses a brush roller to remove air bubbles from the glass before film application and applies film to both sides of the glass simultaneously during the application process, thus improving efficiency and quality. It also includes an adjuster and multiple unwinding rods, allowing the device to process various types and specifications of glass simultaneously. Furthermore, the structure is simple and the cost is low. However, during use, dust easily adheres to the glass during transport, leading to numerous air bubbles when applying film directly. The resulting adhesion and aesthetics are also poor. Manual trimming is required after application, further reducing efficiency. Additionally, the film is squeezed from the bottom by the conveyor rollers, resulting in poor film application on the bottom side of the glass. Utility Model Content
[0004] (a) Technical problems to be solved
[0005] To address the shortcomings of existing technologies, this utility model provides a laminating machine for the production of colored crystal glass. It has the advantages of simultaneously laminating both sides of colored crystal glass, facilitating cutting and pressure debubbling, and cleaning before lamination, thereby improving the quality and effect of lamination and solving the aforementioned technical problems.
[0006] (II) Technical Solution
[0007] To achieve the above objectives, this utility model provides the following technical solution: a film-applying machine for colored crystal glass production, comprising a frame, a conveying roller on the top side of the frame, side plates fixedly installed on the left and right sides of the frame, a top plate fixedly installed on the opposite sides of the side plates, a mounting frame on the bottom side of the top plate, a cleaning brush roller and a pressure roller on the bottom side of the mounting frame, an adjusting rod movably installed on the outer side of the side plate, a fixed seat mounted on the right end of the adjusting rod via a bearing, an unwinding roller on the right side of the fixed seat, a support frame mounted on the top side of the frame via bolts, an auxiliary roller on the rear side of the support frame, a connecting seat on the front side of the support frame, and a cutter fixedly installed on the bottom side of the connecting seat.
[0008] Preferably, the right side of the side plate is provided with through holes, and the through holes are arranged in groups of two, for a total of two groups. An adjusting rod is provided on the inner side of the through holes. A limit hole is provided on the top side of the top plate. A cylinder is provided on the top side of the top plate. A mounting bracket is fixedly installed on the driving end of the cylinder.
[0009] Through the above technical solution, the start cylinder provides power for the movement of the mounting frame during use, and facilitates the adjustment of the adhesion between the cleaning brush roller and the pressure roller and the colored crystal glass when applying the film. Moreover, by pulling the adjustment rod, it is convenient to quickly disassemble and assemble the unwinding roller.
[0010] Preferably, a limiting rod is fixedly installed on the top side of the mounting bracket, and the limiting rods are arranged in groups of two and movably installed on the inner side of the limiting hole, and the mounting brackets are arranged in groups of two, with a total of two groups of mounting brackets, and a connecting plate is fixedly installed on the right side of the mounting bracket.
[0011] With the above technical solution, during use, when adjusting the pressure roller and cleaning brush roller, the limiting rod moves inside the limiting hole, which helps to improve the stability of movement when adjusting the height of the mounting frame, thereby ensuring the adjustment accuracy.
[0012] Preferably, the adjusting rod and the fixed seat are a set, and a total of four sets are provided. A spring is fixedly installed between the adjusting rod and the side plate. A slot is opened on the side of the fixed seat near the unwinding roller, and the unwinding roller is installed inside the slot by engaging.
[0013] With the above technical solution, when in use, pull the adjusting rod, then engage both ends of the unwinding roller with the slots respectively, then release the adjusting rod, and the fixed seat will be reset under the action of the spring, thus facilitating quick disassembly and replacement of the unwinding roller.
[0014] Preferably, the support frame is provided in two sets. Each support frame has a cavity on its left side. A threaded rod and a sliding rod are respectively provided inside the cavity. A motor is fixedly installed at the left end of the threaded rod. An auxiliary roller is provided at each of the left and right ends of the rear side of the support frame.
[0015] With the above technical solution, during the film application process, when the left end of the glass moves the film to the left to apply the film, the four auxiliary rollers help to limit the film, avoid damage caused by friction between the film and the support frame, and improve the stability of the film application. Furthermore, the threaded rod and slide bar facilitate the provision of power for the movement of the cutter and ensure stability during movement.
[0016] Preferably, the connecting seat includes a threaded sleeve, a limiting sleeve, and a mounting plate. Mounting plates are fixedly installed on the outer sides of the threaded sleeve and the limiting sleeve, and a cutter is fixedly installed between the mounting plates. The threaded sleeve and the limiting sleeve are respectively disposed on the outer sides of the threaded rod and the sliding rod.
[0017] With the above technical solution, after the film coating is completed, the motor is started to drive the threaded rod to rotate. Then, under the action of the thread, the threaded sleeve and the cutter move to the right, thereby cutting the film, avoiding the need for manual cutting and reducing processing efficiency.
[0018] Compared with the prior art, this utility model provides a film-applying machine for the production of colored crystal glass, which has the following beneficial effects:
[0019] 1. This utility model feeds colored crystal glass from the rear end of the frame, and then drives the conveyor roller to rotate and move the colored crystal glass under the action of the servo motor. Then, the starting cylinder drives the mounting frame to approach the glass, and makes the cleaning brush roller on the bottom side of the mounting frame fit into the glass. Thus, during the movement of the glass, the top and bottom sides of the colored crystal glass are cleaned, thereby avoiding the reduction of the film application effect or the generation of more bubbles due to dust and impurities during the film application.
[0020] 2. This utility model moves the colored crystal glass while simultaneously moving the left end of the film box to the left for film application. The four auxiliary rollers help to limit the film, preventing damage caused by friction between the film and the support frame and improving the stability of the film application. Then, when the left end of the glass contacts the pressure roller, the pressure roller rotates and applies pressure to scrape the film-coated glass, thereby improving the adhesion and removing air bubbles. When the pressure roller is not in contact with the glass, the cylinder can be restarted to move the mounting frame for adjustment. The operation is simple and convenient.
[0021] 3. After the film is coated, the present invention starts the motor to drive the threaded rod to rotate, and then the threaded sleeve and the cutter move to the right under the action of the thread, thereby cutting the film. This avoids the need for manual cutting and reduces processing efficiency. At the same time, under the action of two sets of cleaning brush rollers, pressure rollers and unwinding rollers, the top and bottom sides of the colored crystal glass are coated simultaneously, which improves the coating efficiency and the overall stability. Attached Figure Description
[0022] Figure 1 This is a three-dimensional structural diagram of the entire utility model;
[0023] Figure 2 This is a front view structural diagram of the present utility model;
[0024] Figure 3 This is a three-dimensional structural diagram of the connection between the side plate and the top plate of this utility model;
[0025] Figure 4 This is a three-dimensional structural diagram of the mounting bracket of this utility model;
[0026] Figure 5 This is a three-dimensional structural diagram of the support frame of this utility model.
[0027] The components are as follows: 1. Frame; 2. Conveyor roller; 3. Side plate; 4. Top plate; 5. Mounting frame; 6. Cleaning brush roller; 7. Pressure roller; 8. Adjusting rod; 9. Fixed seat; 10. Unwinding roller; 11. Support frame; 12. Auxiliary roller; 13. Connecting seat; 14. Cutter; 301. Through hole; 401. Limiting hole; 402. Cylinder; 501. Connecting plate; 502. Limiting rod; 901. Slot; 1101. Cavity; 1102. Threaded rod; 1301. Threaded sleeve; 1302. Limiting sleeve; 1303. Mounting plate. Detailed Implementation
[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0029] Example 1:
[0030] like Figure 1-5As shown, the present invention provides a film-applying machine for producing colored crystal glass, comprising a frame 1, a conveying roller 2 on the top side of the frame 1, side plates 3 fixedly installed on the left and right sides of the frame 1, a top plate 4 fixedly installed on the opposite sides of the side plates 3, a mounting frame 5 on the bottom side of the top plate 4, a cleaning brush roller 6 and a pressure roller 7 on the bottom side of the mounting frame 5, an adjusting rod 8 movably installed on the outer side of the side plate 3, a fixed seat 9 installed on the right end of the adjusting rod 8 via a bearing, a unwinding roller 10 on the right side of the fixed seat 9, a support frame 11 installed on the top side of the frame 1 via bolts, an auxiliary roller 12 on the rear side of the support frame 11, a connecting seat 13 on the front side of the support frame 11, and a cutter 14 fixedly installed on the bottom side of the connecting seat 13.
[0031] Specifically, through holes 301 are provided on the right side of the side plate 3, with two through holes 301 in a group, for a total of two groups. An adjusting rod 8 is provided on the inner side of the through holes 301. A limit hole 401 is provided on the top side of the top plate 4, and a cylinder 402 is provided on the top side of the top plate 4. A mounting bracket 5 is fixedly installed on the drive end of the cylinder 402. The advantages are that by activating the cylinder 402, it is beneficial to provide power for the movement of the mounting bracket 5, and at the same time, it is convenient to adjust the adhesion between the cleaning brush roller 6 and the pressure roller 7 and the colored crystal glass during film application. Moreover, by pulling the adjusting rod 8, it is convenient to quickly disassemble and assemble the unwinding roller 10.
[0032] Specifically, a limiting rod 502 is fixedly installed on the top side of the mounting bracket 5, and the limiting rods 502 are arranged in groups of two, each movably installed inside the limiting hole 401. Two sets of the mounting bracket 5 are provided in total, and a connecting plate 501 is fixedly installed on the right side of the mounting bracket 5. The advantage is that the movement of the limiting rods 502 within the limiting hole 401 improves the stability of movement when adjusting the height of the mounting bracket 5, thereby ensuring adjustment accuracy.
[0033] Specifically, the adjusting rod 8 and the fixed seat 9 form a set, with a total of four sets. A spring is fixedly installed between the adjusting rod 8 and the side plate 3. The fixed seat 9 has a slot 901 on the side near the unwinding roller 10, and the unwinding roller 10 is installed inside the slot 901 by engaging. The advantage is that by pulling the adjusting rod 8, the two ends of the unwinding roller 10 are engaged with the slot 901 respectively. Then, by releasing the adjusting rod 8, the fixed seat 9 is reset under the action of the spring, which facilitates quick disassembly and replacement of the unwinding roller 10.
[0034] Example 2:
[0035] like Figure 1-5As shown, this is an improvement on the previous embodiment. Specifically, the support frame 11 is provided in two sets. A cavity 1101 is provided on the left side of each support frame 11. A threaded rod 1102 and a sliding rod are respectively provided inside the cavity 1101. A motor is fixedly installed at the left end of the threaded rod 1102. An auxiliary roller 12 is provided at each of the left and right ends of the rear side of the support frame 11. The advantage is that when the left end of the glass moves the film to the left for film application, the four auxiliary rollers 12 help to limit the film's position, preventing damage caused by friction between the film and the support frame 11 and improving the stability of the film application. Furthermore, the threaded rod 1102 and the sliding rod facilitate the movement of the cutter 14 and ensure stability during movement.
[0036] Specifically, the connecting seat 13 includes a threaded sleeve 1301, a limiting sleeve 1302, and a mounting plate 1303. Mounting plates 1303 are fixedly mounted on the outer sides of the threaded sleeve 1301 and the limiting sleeve 1302, respectively. A cutter 14 is fixedly mounted between the mounting plates 1303. The threaded sleeve 1301 and the limiting sleeve 1302 are respectively located on the outer sides of the threaded rod 1102 and the sliding rod. The advantage is that by starting the motor to drive the threaded rod 1102 to rotate, the threaded sleeve 1301 and the cutter 14 move to the right under the action of the threads, thereby cutting the membrane, avoiding the need for manual cutting and reducing processing efficiency.
[0037] In use, colored crystal glass is fed from the rear end of the frame 1. Then, the servo motor drives the conveyor roller 2 to rotate and move the colored crystal glass. Next, the starting cylinder 402 moves the mounting frame 5 closer to the glass, causing the cleaning brush roller 6 on the bottom side of the mounting frame 5 to come into contact with the glass. This cleans the top and bottom sides of the colored crystal glass during its movement, preventing dust and impurities from reducing the film application effect or causing excessive bubbles. The colored crystal glass continues to move, with the left end of the glass moving the film to the left for application. The four auxiliary rollers 12 help limit the film's position, preventing damage from friction between the film and the support frame 11 and improving the stability of the film application. When the left end of the glass contacts the pressure roller 7, the pressure roller 7 rotates and applies pressure, thereby scraping the coated glass to improve adhesion and remove air bubbles. When the pressure roller 7 is not in contact with the glass, the cylinder 402 can be restarted to move the mounting bracket 5 for adjustment. The operation is simple and convenient. After the coating is completed, the motor drives the threaded rod 1102 to rotate. Then, under the action of the thread, the threaded sleeve 1301 and the cutter 14 move to the right to cut the film, avoiding the need for manual cutting and reducing processing efficiency. At the same time, under the action of two sets of cleaning brush rollers 6, pressure rollers 7 and unwinding rollers 10, the top and bottom sides of the colored crystal glass are coated simultaneously, improving coating efficiency and overall stability.
[0038] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.
Claims
1. A film-applying machine for producing colored crystal glass, comprising a frame (1), characterized in that: A conveying roller (2) is provided on the top side of the frame (1). Side plates (3) are fixedly installed on the left and right sides of the frame (1). A top plate (4) is fixedly installed on the opposite side of the side plates (3). A mounting frame (5) is provided on the bottom side of the top plate (4). A cleaning brush roller (6) and a pressure roller (7) are provided on the bottom side of the mounting frame (5). An adjusting rod (8) is movably installed on the outer side of the side plate (3). A fixed seat (9) is installed on the right end of the adjusting rod (8) through a bearing. An unwinding roller (10) is provided on the right side of the fixed seat (9). A support frame (11) is installed on the top side of the frame (1) by bolts. An auxiliary roller (12) is provided on the rear side of the support frame (11). A connecting seat (13) is provided on the front side of the support frame (11). A cutter (14) is fixedly installed on the bottom side of the connecting seat (13).
2. The film-applying machine for producing colored crystal glass according to claim 1, characterized in that: The side plate (3) has through holes (301) on its right side. The through holes (301) are arranged in groups of two, and there are two groups in total. An adjusting rod (8) is provided on the inner side of the through hole (301). The top plate (4) has a limit hole (401) on its top side. A cylinder (402) is provided on the top side of the top plate (4). A mounting bracket (5) is fixedly installed on the driving end of the cylinder (402).
3. A film-applying machine for producing colored crystal glass according to claim 2, characterized in that: The top side of the mounting bracket (5) is fixedly installed with a limiting rod (502), and the limiting rod (502) is installed in pairs, respectively movably inside the limiting hole (401). The mounting bracket (5) is installed in pairs, and there are a total of two sets of mounting brackets (5). A connecting plate (501) is fixedly installed on the right side of the mounting bracket (5).
4. A film-applying machine for producing colored crystal glass according to claim 1, characterized in that: The adjusting rod (8) and the fixed seat (9) are a set, and a total of four sets are provided. A spring is fixedly installed between the adjusting rod (8) and the side plate (3). A slot (901) is opened on the side of the fixed seat (9) near the unwinding roller (10). The unwinding roller (10) is installed on the inner side of the slot (901) by snapping.
5. A film-applying machine for producing colored crystal glass according to claim 1, characterized in that: The support frame (11) is provided in two sets. A cavity (1101) is provided on the left side of each support frame (11). A threaded rod (1102) and a sliding rod are respectively provided on the inner side of the cavity (1101). A motor is fixedly installed on the left end of the threaded rod (1102). An auxiliary roller (12) is provided on the left and right ends of the rear side of the support frame (11).
6. A film-applying machine for producing colored crystal glass according to claim 5, characterized in that: The connecting seat (13) includes a threaded sleeve (1301), a limiting sleeve (1302), and a mounting plate (1303). The mounting plate (1303) is fixedly installed on the outer side of the threaded sleeve (1301) and the limiting sleeve (1302), and a cutter (14) is fixedly installed between the mounting plates (1303). The threaded sleeve (1301) and the limiting sleeve (1302) are respectively located on the outer side of the threaded rod (1102) and the sliding rod.
Citation Information
Patent Citations
Glass film device structure
CN206201648U