Rock wool winding device with deviation rectifying function

Abstract

The invention discloses a rock wool winding device with a deviation rectifying function, and relates to the technical field of rock wool winding. Rock wool is conveyed through a first conveying belt on a mounting frame, an industrial camera transmits rock wool images on the first conveying belt to a control system, the control system judges whether the rock wool on the first conveying belt deviates or not, and the deviation rectifying function is achieved. When deviation occurs, the control system drives the airflow deviation correcting mechanism so as to roughly correct the deviation of the rock wool, the two driving motors drive the two guide rollers to rotate at different rotating speeds so as to roughly correct the deviation of the rock wool, the deviation of the rock wool is prevented from influencing the winding quality, meanwhile, the edge of the rock wool is prevented from being damaged, and the rock wool is intercepted through a second conveying belt. A winding roller of the winding mechanism abuts against the rock wool, so that the rock wool is deflected, the rock wool is wound into a roll shape, an overturning motor drives a second conveying belt to overturn, the rock wool is conveyed out of the winding device, and then winding work of the rock wool is completed.

Description

Technical Field

[0001] This invention relates to the field of rock wool winding technology, specifically a rock wool winding device with an added correction function. Background Technology

[0002] After the rock wool is processed, a winding device is needed to wind the rock wool into rolls, making it easier to place.

[0003] Existing winding devices typically transport rock wool via a conveyor belt. By using a moving, intercepting section of the conveyor belt, the rock wool automatically deflects and winds into a roll. However, these devices lack tension control mechanisms, resulting in loosely rolled rock wool that is bulky and difficult to store. Furthermore, while existing winding devices usually have baffles on both sides of the conveyor belt to prevent shifting, the contact between the baffles and the rock wool edges causes friction, potentially damaging the edges and affecting the quality of the rock wool. Summary of the Invention

[0004] The purpose of this invention is to provide a rock wool winding device with a correction function to solve the problems mentioned in the prior art.

[0005] To achieve the above objectives, the present invention provides the following technical solution: A rock wool winding device with a correction function includes a mounting frame, a first conveyor belt, an airflow correction mechanism, a differential correction mechanism, a second conveyor belt, an industrial camera, a winding mechanism, and a reversing motor. The mounting frame and the first conveyor belt are rotatably connected, the airflow correction mechanism and the mounting frame are fixedly connected, the differential correction mechanism and the mounting frame are fixedly connected, the differential correction mechanism and the airflow correction mechanism are drivenly connected, the second conveyor belt and the mounting frame are rotatably connected, the industrial camera and the mounting frame are fixedly connected, the winding mechanism and the second conveyor belt are rotatably connected, the reversing motor and the mounting frame are fixedly connected, and the output end of the reversing motor is fixedly connected to the second conveyor belt. The airflow correction mechanism includes an adjustment unit, an airflow guiding unit, a solenoid valve, a vacuum pump, and an air compressor. There are two airflow guiding units. The adjustment unit is fixedly connected to the two airflow guiding units, and the adjustment unit is fixedly connected to the mounting bracket. There are two solenoid valves. The two airflow guiding units are connected to the two solenoid valves by pipes. The vacuum pump is connected to the two solenoid valves by pipes. The air compressor is connected to the two solenoid valves by pipes. The two airflow guiding units are distributed on both sides of the first conveyor belt.

[0006] The rock wool to be wound is conveyed via conveyor belt number one on mounting frame 1. An industrial camera positioned above the mounting frame is aimed at conveyor belt number one, transmitting the image of the rock wool on conveyor belt to the control system. The control system determines whether the rock wool on conveyor belt number one has deviated. When deviation occurs, the control system drives the airflow correction mechanism. Through the adjustment unit, the airflow guiding unit adjusts the angle of the air outlet according to the thickness of the rock wool, thereby controlling the air jet and air intake directions. A vacuum pump and an air compressor are respectively connected to two solenoid valves. The solenoid valves are two-position three-way solenoid valves, and the two solenoid valves are respectively connected to the airflow guiding unit. The vacuum pump is connected to the airflow guiding unit on one side, and the air compressor is connected to the airflow guiding unit on the other side, so that the airflow guiding units on both sides of conveyor belt number one spray air on one side and draw air on the other side, thereby... Airflow is generated on both sides of the rock wool, with the air-purifying side pushing the rock wool and the air-suction side pulling it, thus correcting its deviation. A differential correction mechanism mounted on the mounting frame uses two parallel rollers that rotate at different speeds to further correct the rock wool's deviation, achieving an anti-deviation function. A second conveyor belt, positioned on the mounting frame, blocks the end of the first conveyor belt. After the rock wool reaches the end of the first conveyor belt, it moves along the second conveyor belt. Under gravity, the first end of the rock wool falls onto the second conveyor belt, where it is contacted and rotated by the rollers of the winding mechanism, thus winding the rock wool. Once wound, a reversing motor rotates the second conveyor belt, removing it from the blockage and allowing the rock wool to exit the winding device, completing the winding process.

[0007] Furthermore, the airflow guiding unit includes a rotating shaft, a connecting block, and a fixing plate. The rotating shaft is fixedly connected to the adjusting unit, the connecting block is fixedly connected to the rotating shaft, and there are two fixing plates, which are rotatably connected to the rotating shaft.

[0008] The rotating shaft is rotatably connected to the two fixed plates fixed on the mounting bracket, thereby supporting the two ends of the rotating shaft. The rotating shaft is fixedly connected to the connecting block, so that the rotating shaft can drive the connecting block to rotate. The rotating shaft is fixed to the gear of the adjusting unit, so that the adjusting unit can drive the rotating shaft to rotate.

[0009] Furthermore, the connecting block is provided with an inlet groove and a distribution groove. The inlet groove and the distribution groove are connected. The distribution groove is larger than the inlet groove. The connecting block is provided with several through holes. The distribution groove and several through holes are connected. The diameter of the several through holes gradually decreases along the rock wool conveying direction.

[0010] The connecting block has an inlet groove that connects to the solenoid valve pipeline, allowing airflow to enter and exit the solenoid valve through the inlet groove. The connecting block also has a distribution groove that connects to the inlet groove, with the distribution groove having a larger space than the inlet groove. This allows airflow to flow evenly into the distribution groove from the through hole, or for airflow to be evenly ejected from the distribution groove from the through hole. Several through holes have diameters that gradually decrease along the rock wool conveying direction. When the jetting end is corrected, the rock wool gradually moves away from the through hole. By reducing the diameter of the through holes, sufficient airflow is provided to propel the rock wool, while the suction on the other side is reduced to avoid damaging the edges of the rock wool.

[0011] Furthermore, the adjustment unit includes a roller, a first slider, a guide rail, a drive rack, and a driven gear. The roller and the first slider are rotatably connected, the guide rail and the first slider are slidably connected, the guide rail and the mounting bracket are fixedly connected, the drive rack and the first slider are fixedly connected, the driven gear meshes with the drive rack, and the driven gear and the rotating shaft are fixedly connected.

[0012] Two guide rails fixed to the mounting bracket are slidably connected to two No. 1 sliders, which are rotatably connected to the rollers, thus providing end support for the rollers. When the rock wool passes under the rollers, the rollers, according to the thickness of the rock wool, cause the two No. 1 sliders to slide upwards along the guide rails. The drive rack moves with the No. 1 sliders, and through the meshing of the driven gear and the drive rack, the drive rack drives the driven gear to rotate. The driven gear is fixed to the rotating shaft, thus causing the rotating shaft to rotate.

[0013] Furthermore, the differential correction mechanism includes a correction unit, a flattening roller, a support unit, a drive gear, and a driven rack. There are two correction units, two flattening rollers, and four support units. The four support units are rotatably connected to the correction units, the two flattening rollers are rotatably connected to the support units, the drive gear is fixedly connected to the rotating shaft, the driven rack is fixedly connected to the support units, and the drive gear and the driven rack mesh.

[0014] Two drive gears are fixed to rotating shafts on both sides of the No. 1 conveyor belt, allowing the drive gears to rotate with the rotating shafts. The drive gears mesh with the driven racks, causing the two drive gears to drive the two driven racks to move. The two driven racks are fixed to two support units, and the two support units are fixedly connected to two other support units, allowing the two driven racks to drive the four support units to move. This enables the correction unit and the flattening roller to adapt to rock wool of different thicknesses. The correction unit performs fine correction on the rock wool, and the flattening roller flattens it to prevent wrinkles from forming.

[0015] Furthermore, the correction unit includes guide rollers, drive motors, and support shafts. There are two guide rollers and two drive motors. The support shaft is rotatably connected to the two guide rollers. The output ends of the two drive motors are fixedly connected to the two guide rollers respectively. The two drive motors are fixedly connected to the support unit.

[0016] Two guide rollers are independently connected to the output ends of two drive motors, allowing the two drive motors to drive the two guide rollers to rotate at different speeds. The two ends of the guide rollers are rotatably connected to the support unit and the support shaft, respectively, thus providing support at both ends of the guide rollers. By using the two guide rollers with different speeds, the rock wool is moved to the side with the slower speed, thereby correcting the rock wool's deviation.

[0017] Furthermore, the support unit includes a support block, a preload spring, a second slider, a fixed block, a slide rod, and a support base. The support block and the guide roller are rotatably connected, the flattening roller and the support block are rotatably connected, the preload spring and the fixed block are fixedly connected, the fixed block is provided with a sliding groove, the second slider and the sliding groove are slidably connected, the fixed block and the driven rack are fixedly connected, the slide rod and the support block are fixedly connected, and the support base and the slide rod are slidably connected.

[0018] The flattening roller and guide roller are supported by a support block, and the support block is supported by a slide rod and a support seat, allowing the slide rod to move vertically. The fixed block is fixed by a fixed block and a driven rack, allowing the fixed block to move up and down with the driven rack. One end of the second slider slides in the limiting sliding groove of the fixed block, and the other end of the second slider is fixed to the support block. When the driven rack drives the fixed block to move, the second slider drives the support block to move vertically. The two ends of the pre-tension spring are fixed to the support block and the fixed block respectively, providing pre-tension force to the support block, so that the flattening roller and guide roller can fit tightly against the rock wool.

[0019] Furthermore, the guide roller is conical and has a friction surface, the coefficient of friction of which gradually decreases along the direction of the support block.

[0020] The guide rollers are conical, forming a V-shaped structure between the two guide rollers. The guide rollers have friction surfaces with a friction coefficient that gradually decreases along the direction of the support block. The surface of the guide rollers near the support block is smooth, thus avoiding damage to the edges of the rock wool. When the rock wool deviates slightly, it automatically corrects the deviation to prevent the rock wool from deviating again.

[0021] Furthermore, the winding mechanism includes a rotating shaft, a support, a winding roller, a winding motor, and a rotating motor. The rotating shaft and the support are connected by a drive mechanism, the rotating shaft and the second conveyor belt are connected by a rotatable mechanism, the winding roller and the support are connected by a rotatable mechanism, the winding motor and the support are fixedly connected, the output end of the winding motor and the winding roller are fixedly connected, the rotating motor and the second conveyor belt are fixedly connected, and the output end of the rotating motor and the rotating shaft are fixedly connected.

[0022] The rock wool is brought into contact with the take-up roller, which is supported at both ends by a bracket. The output end of the take-up motor, which is mounted on the bracket, is fixed to the take-up roller, so that the take-up motor drives the take-up roller to rotate, thereby winding up the rock wool. The bracket is rotated by rotating the motor, so that the take-up roller is moved away from the second conveyor belt, thereby winding up the rock wool and controlling the pressure of the take-up roller on the rock wool to prevent the rock wool from being too loose after winding.

[0023] Compared with the prior art, the beneficial effects of the present invention are: 1. The rock wool on the conveyor belt is precisely corrected by the airflow correction mechanism and the differential correction mechanism to prevent the rock wool from affecting the winding quality due to deviation. The non-contact correction by the airflow correction mechanism and the differential correction mechanism only contact the top surface of the rock wool to avoid damage to the edges of the rock wool.

[0024] 2. By setting a flattening roller after the guide roller, wrinkles caused by inward pressure along the middle of the rock wool during the rock wool correction process are prevented, thus avoiding quality problems after the rock wool is wound up.

[0025] 3. The connecting block is equipped with an inlet groove and a distribution groove, so that the airflow flows evenly from the through hole into the distribution groove, or the airflow from the distribution groove is evenly ejected from the through hole. The diameter of the several through holes gradually decreases along the rock wool conveying direction, so that there is enough airflow to push the rock wool to move, while reducing the suction on the other side to avoid damaging the edge of the rock wool.

[0026] 4. The guide rollers are conical, forming a V-shaped structure between the two guide rollers. The guide rollers are equipped with friction surfaces, and the friction coefficient of the friction surfaces gradually decreases along the direction of the support block. The surface of the guide rollers near the support block is smooth. When the rock wool deviates slightly, the rock wool will automatically correct itself to prevent it from deviating again, while avoiding damage to the edges of the rock wool by the guide rollers. Attached Figure Description

[0027] Figure 1 This is a schematic diagram of the overall structure of the present invention; Figure 2 This is a schematic diagram of the airflow correction mechanism of the present invention; Figure 3 This is a schematic diagram of the airflow guiding unit of the present invention; Figure 4 yes Figure 3 A magnified view of part A; Figure 5 This is a schematic diagram of the connecting block of the present invention; Figure 6 yes Figure 3 A magnified view of part B; Figure 7 yes Figure 3 A magnified view of a portion of C; Figure 8 This is a schematic diagram of the structure of the correction unit of the present invention; Figure 9 This is a schematic diagram of the structure of the support unit of the present invention; Figure 10 yes Figure 1 A magnified view of a portion of the image; Figure 11 This is a schematic diagram showing the connection between the rotating shaft and the rotating motor of the present invention.

[0028] In the diagram: 1. Mounting frame; 2. Conveyor belt No. 1; 3. Airflow correction mechanism; 31. Adjustment unit; 311. Roller; 312. Slider No. 1; 313. Guide rail; 314. Driven rack; 315. Driven gear; 32. Airflow guiding unit; 321. Rotating shaft; 322. Connecting block; 3221. Inlet groove; 3222. Distribution groove; 3223. Through hole; 323. Fixing plate; 33. Solenoid valve; 34. Vacuum pump; 35. Air compressor; 4. Differential correction mechanism; 41. Correction unit; 411. Guide. Roller; 4111, Friction surface; 412, Drive motor; 413, Support shaft; 42, Flattening roller; 43, Support unit; 431, Support block; 432, Pre-tension spring; 433, Second slider; 434, Fixed block; 4341, Sliding groove; 435, Slide rod; 436, Support seat; 44, Drive gear; 45, Driven rack; 5, Second conveyor belt; 6, Industrial camera; 7, Rewinding mechanism; 71, Rotating shaft; 72, Bracket; 73, Rewinding roller; 74, Rewinding motor; 75, Rotating motor; 8, Tilting motor. Detailed Implementation

[0029] Based on the embodiments of the present invention, all other embodiments obtained by those skilled in the art without creative effort are within the scope of protection of the present invention.

[0030] Example: Figure 1 and Figure 2 As shown, the present invention provides a technical solution for a rock wool winding device with a correction function. The winding device includes a mounting frame 1, a first conveyor belt 2, an airflow correction mechanism 3, a differential correction mechanism 4, a second conveyor belt 5, an industrial camera 6, a winding mechanism 7, and a reversing motor 8. The mounting frame 1 and the first conveyor belt 2 are rotatably connected. The airflow correction mechanism 3 and the mounting frame 1 are fixedly connected. The differential correction mechanism 4 and the mounting frame 1 are fixedly connected. The differential correction mechanism 4 and the airflow correction mechanism 3 are connected by transmission. The second conveyor belt 5 and the mounting frame 1 are rotatably connected. The industrial camera 6 and the mounting frame 1 are fixedly connected. The winding mechanism 7 and the second conveyor belt 5 are rotatably connected. The reversing motor 8 and the mounting frame 1 are fixedly connected. The output end of the reversing motor 8 is fixedly connected to the second conveyor belt 5. The airflow correction mechanism 3 includes an adjustment unit 31, an airflow guiding unit 32, a solenoid valve 33, a vacuum pump 34, and an air compressor 35. There are two airflow guiding units 32. The adjustment unit 31 is fixedly connected to the two airflow guiding units 32. The adjustment unit 31 is fixedly connected to the mounting bracket 1. There are two solenoid valves 33. The two airflow guiding units 32 are connected to the two solenoid valves 33 by pipes. The vacuum pump 34 is connected to the two solenoid valves 33 by pipes. The air compressor 35 is connected to the two solenoid valves 33 by pipes. The two airflow guiding units 32 are distributed on both sides of the first conveyor belt 2.

[0031] The rock wool to be wound is conveyed by conveyor belt 2 on mounting frame 1. An industrial camera 6, positioned above mounting frame 1, is aimed at conveyor belt 2 and transmits the image of the rock wool on conveyor belt 2 to the control system. The control system determines whether the rock wool on conveyor belt 2 has deviated. When deviation occurs, the control system drives the airflow correction mechanism 3. Through adjustment unit 31, the airflow guiding unit 32 adjusts the angle of the air outlet according to the thickness of the rock wool, thereby controlling the airflow direction. A vacuum pump 34 and an air compressor 35 are respectively connected to two solenoid valves 33. The solenoid valves 33 are two-position three-way solenoid valves. The two solenoid valves 33 are respectively connected to the airflow guiding unit 32, so that the vacuum pump 34 is connected to the airflow guiding unit 32 on one side, and the air compressor 35 is connected to the airflow guiding unit 32 on the other side, thereby affecting the airflow guiding units 32 on both sides of conveyor belt 2. Air is sprayed from one side and inhaled from the other, creating airflow on both sides of the rock wool. The air-spraying side pushes the rock wool, while the air-inhaling side pulls it, thus correcting its deviation. A differential correction mechanism 4, mounted on the mounting frame 1, has two parallel rollers that rotate at different speeds, further correcting the rock wool's deviation and preventing it from shifting. A second conveyor belt 5, mounted on the mounting frame 1, stops at the end of the first conveyor belt 2. After the rock wool reaches the end of the first conveyor belt 2, it moves along the second conveyor belt 5. Under gravity, the first end of the rock wool falls onto the second conveyor belt 7, where it is contacted and rotated by the rollers of the winding mechanism 7, thus winding the rock wool. After winding, the reversing motor 8 drives the second conveyor belt 5 to reverse, removing it from the blockage and allowing the rock wool to exit the winding device, completing the winding process.

[0032] like Figures 3-4 As shown, the airflow guiding unit 32 includes a rotating shaft 321, a connecting block 322, and a fixing plate 323. The rotating shaft 321 is fixedly connected to the adjusting unit 31, the connecting block 322 is fixedly connected to the rotating shaft 321, and two fixing plates 323 are provided, which are rotatably connected to the rotating shaft 321.

[0033] The rotating shaft 321 is rotatably connected to the two fixed plates 323 fixed on the mounting bracket 1, thereby supporting the rotating shaft 321 at both ends. The rotating shaft 321 is fixedly connected to the connecting block 322, so that the rotating shaft 321 can drive the connecting block 322 to rotate. The gear of the adjusting unit 31 is fixed to the rotating shaft 321, so that the adjusting unit 31 can drive the rotating shaft 321 to rotate.

[0034] like Figure 5 As shown, the connecting block 322 is provided with an inlet groove 3221 and a distribution groove 3222. The inlet groove 3221 and the distribution groove 3222 are connected. The distribution groove 3222 is larger than the inlet groove 3221. The connecting block 322 is provided with a number of through holes 3223. The distribution groove 3222 and the number of through holes 3223 are connected. The diameter of the number of through holes 3223 gradually decreases along the rock wool conveying direction.

[0035] The connecting block 322 is provided with an inlet groove 3221, which is connected to the solenoid valve 33 via a pipe, allowing airflow to enter and exit the solenoid valve 33 through the inlet groove 3221. The connecting block 322 is also provided with a distribution groove 3222, which is connected to the inlet groove 3221. The space of the distribution groove 3222 is larger than that of the inlet groove 3221, allowing airflow to flow evenly from the through hole 3223 into the distribution groove 3222, or allowing airflow from the distribution groove 3222 to spray evenly from the through hole 3223. The diameter of the through holes 3223 gradually decreases along the rock wool conveying direction. When the jetting end is corrected, the rock wool gradually moves away from the through hole 3223. By reducing the diameter of the through holes 3223, there is enough airflow to push the rock wool to move, while the suction on the other side is reduced, avoiding damage to the edge of the rock wool.

[0036] like Figure 4 and Figure 6 As shown, the adjustment unit 31 includes a roller 311, a first slider 312, a guide rail 313, a drive rack 314, and a driven gear 315. The roller 311 and the first slider 312 are rotatably connected, the guide rail 313 and the first slider 312 are slidably connected, the guide rail 313 and the mounting bracket 1 are fixedly connected, the drive rack 314 and the first slider 312 are fixedly connected, the driven gear 315 meshes with the drive rack 314, and the driven gear 315 is fixedly connected to the rotating shaft 321.

[0037] Two guide rails 313 are fixed on the mounting bracket 1. The two guide rails 313 are slidably connected to two first sliders 312 respectively. The two sliders are rotatably connected to the roller 311, thereby supporting the roller 311 at both ends. When the rock wool passes under the roller 311, the roller 311 causes the two first sliders 312 to slide upward along the guide rails 313 according to the thickness of the rock wool. The active rack 314 moves with the first slider 312. The active rack 314 is driven by the driven gear 315, which meshes with the active rack 315, causing the active rack 314 to drive the driven gear 315 to rotate. The driven gear 315 is fixed to the rotating shaft 321, thereby causing the rotating shaft 321 to rotate.

[0038] like Figure 1 and Figure 7 As shown, the differential correction mechanism 4 includes a correction unit 41, a flattening roller 42, a support unit 43, a drive gear 44, and a driven rack 45. There are two correction units 41, two flattening rollers 42, and four support units 43. The four support units 43 are rotatably connected to the correction unit 41, the two flattening rollers 42 are rotatably connected to the support units 43, the drive gear 44 is fixedly connected to the rotating shaft 321, the driven rack 45 is fixedly connected to the support unit 43, and the drive gear 44 and the driven rack 45 mesh.

[0039] Two drive gears 44 are fixed to rotating shafts 321 on both sides of the first conveyor belt 2, so that the drive gears 44 rotate with the rotating shafts 321. The drive gears 44 mesh with the driven racks 45, so that the two drive gears 44 drive the two driven racks 45 to move. The two driven racks 45 are fixed to two support units 43, and the two support units 43 are fixedly connected to two other support units 43, so that the two driven racks 45 drive the four support units 43 to move. This allows the correction unit 41 and the flattening roller 42 to adapt to rock wool of different thicknesses. The correction unit 41 performs fine correction on the rock wool, and the flattening roller 42 flattens it to prevent wrinkles from forming.

[0040] like Figure 8 As shown, the correction unit 41 includes guide rollers 411, drive motors 412 and support shafts 413. There are two guide rollers 411 and two drive motors 412. The support shaft 413 is rotatably connected to the two guide rollers 411. The output ends of the two drive motors 412 are fixedly connected to the two guide rollers 411 respectively. The two drive motors 412 are fixedly connected to the support unit 43.

[0041] Two guide rollers 411 are independently connected to the output ends of two drive motors 412, so that the two drive motors 412 drive the two guide rollers 411 to rotate at different speeds. The two ends of the guide rollers 411 are rotatably connected to the support unit 43 and the support shaft 413 respectively, thereby providing support at both ends of the guide rollers 411. The rock wool is moved to the side with slower speed by the two guide rollers 411 with different speeds, thereby correcting the rock wool.

[0042] like Figure 9 As shown, the support unit 43 includes a support block 431, a pre-tension spring 432, a second slider 433, a fixed block 434, a slide rod 435, and a support base 436. The support block 431 is rotatably connected to the guide roller 411, the flattening roller 42 is rotatably connected to the support block 431, the pre-tension spring 432 is fixedly connected to the fixed block 434, the pre-tension spring 432 is fixedly connected to the support block 431, the fixed block 434 is provided with a sliding groove 4341, the second slider 433 is slidably connected to the sliding groove 4341, the fixed block 434 is fixedly connected to the driven rack 45, the slide rod 435 is fixedly connected to the support block 431, and the support base 436 is slidably connected to the slide rod 435.

[0043] The flattening roller 42 and guide roller 411 are supported by the support block 431, and the support block 431 is supported by the slide rod 435 and the support seat 436, so that the slide rod 435 can move vertically. The fixed block 434 is fixed by the fixed block 434 and the driven rack 45, so that the fixed block 434 moves up and down with the driven rack 45. One end of the second slider 433 slides in the limiting sliding groove 4341 of the fixed block 434, and the other end of the second slider 433 is fixed to the support block 431. When the driven rack 45 drives the fixed block 434 to move, the second slider 433 drives the support block 431 to move vertically. The two ends of the pre-tension spring 432 are fixed to the support block 431 and the fixed block 434 respectively, providing pre-tension force to the support block 431, so that the flattening roller 42 and guide roller 411 can fit tightly against the rock wool.

[0044] like Figure 10 As shown, the guide roller 411 is conical and has a friction surface 4111. The friction coefficient of the friction surface 4111 gradually decreases along the direction of the support block 431.

[0045] The guide roller 411 is conical, forming a V-shaped structure between the two guide rollers 411. The guide roller 411 is provided with a friction surface 4111. The friction coefficient of the friction surface 4111 gradually decreases along the direction of the support block 431. The surface of the guide roller 411 near the support block 431 is smooth, thereby avoiding damage to the edge of the rock wool. When the rock wool has a slight deviation, the rock wool deviation is automatically corrected to prevent the rock wool from deviating again.

[0046] like Figure 11As shown, the winding mechanism 7 includes a rotating shaft 71, a support 72, a winding roller 73, a winding motor 74, and a rotary motor 75. The rotating shaft 71 and the support 72 are connected by a drive, and the rotating shaft 71 is rotatably connected to the second conveyor belt 5. The winding roller 73 and the support 72 are rotatably connected. The winding motor 74 and the support 72 are fixedly connected. The output end of the winding motor 74 is fixedly connected to the winding roller 73. The rotary motor 75 is fixedly connected to the second conveyor belt 5, and the output end of the rotary motor 75 is fixedly connected to the rotating shaft 71.

[0047] The take-up roller 73 comes into contact with the rock wool, and the take-up roller 73 is supported at both ends by the bracket 72. The output end of the take-up motor 74, which is mounted on the bracket 72, is fixed to the take-up roller 73, so that the take-up motor 74 drives the take-up roller 73 to rotate, thereby taking in the rock wool. The bracket 72 is controlled to rotate by rotating the motor 75, so that the take-up roller 73 moves away from the second conveyor belt 5, thereby taking in the rock wool and controlling the pressure of the take-up roller 73 on the rock wool to prevent the rock wool from being too loose after being taken in.

[0048] Working principle: The rock wool to be wound is conveyed by conveyor belt 2. The rock wool passes through guide rail 313, causing two sliders 312 to slide upwards along guide rail 313. The drive rack 314 moves with the sliders 312, driving the driven gear 315 to rotate, thus rotating the rotating shaft 321 and adjusting the angle of the connecting block 322. The drive gear 44 drives the driven rack 45 to move, causing the support block 431 to move, thus adjusting the height of the guide roller 411. An industrial camera 6 transmits the image of the rock wool on conveyor belt 2 to the control system. The control system determines whether the rock wool on conveyor belt 2 has shifted. When a shift occurs, the air compressor 35 and vacuum pump 34 are simultaneously activated. The control system controls the solenoid valve 33 to open, causing air to be released from the connecting block 322 on the shifted side of the rock wool, while the other side... The connecting block 322 on the side draws air, causing the rock wool to move towards the air-drawing side, thus performing coarse correction on the rock wool. Two drive motors 412 drive two guide rollers 411 to rotate at different speeds, causing the rock wool to move towards the slower speed side, thus performing fine correction on the rock wool again. By setting the second conveyor belt 5 to stop at the end of the first conveyor belt 2, the rock wool moves along the second conveyor belt 5. Under the action of gravity, the first end of the rock wool falls onto the rock wool itself, and it comes into contact with the take-up roller 73. The take-up motor 74 drives the take-up roller 73 to rotate, and at the same time, the rotation motor 75 controls the bracket 72 to rotate, thus causing the rock wool to be wound up. After the rock wool is wound up, the flip motor 8 drives the second conveyor belt 5 to flip, so that the second conveyor belt 5 no longer blocks the rock wool, allowing the rock wool to be conveyed out of the winding device, thus completing the rock wool winding work.

[0049] Finally, it should be noted that the above descriptions are merely preferred embodiments of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present invention should be included within the protection scope of the present invention.

Claims

1. A rock wool winding device with a deviation correction function, characterized in that: The winding device comprises a mounting frame (1), a first conveying belt (2), an airflow deviation correction mechanism (3), a differential deviation correction mechanism (4), a second conveying belt (5), an industrial camera (6), a winding mechanism (7) and a turnover motor (8), the mounting frame (1) and the first conveying belt (2) are rotationally connected, the airflow deviation correction mechanism (3) and the mounting frame (1) are fixedly connected, the differential deviation correction mechanism (4) and the mounting frame (1) are fixedly connected, the differential deviation correction mechanism (4) and the airflow deviation correction mechanism (3) are transmissionally connected, the second conveying belt (5) and the mounting frame (1) are rotationally connected, the industrial camera (6) and the mounting frame (1) are fixedly connected, the winding mechanism (7) and the second conveying belt (5) are rotationally connected, the turnover motor (8) and the mounting frame (1) are fixedly connected, and the output end of the turnover motor (8) and the second conveying belt (5) are fixedly connected. The airflow deviation correction mechanism (3) comprises an adjusting unit (31), airflow guide units (32), electromagnetic valves (33), a vacuum pump (34) and an air compressor (35), the airflow guide units (32) are provided in two, the adjusting unit (31) and the two airflow guide units (32) are fixedly connected, the adjusting unit (31) and the mounting frame (1) are fixedly connected, the electromagnetic valves (33) are provided in two, the two airflow guide units (32) and the two electromagnetic valves (33) are pipeline-connected, the vacuum pump (34) and the two electromagnetic valves (33) are pipeline-connected, the air compressor (35) and the two electromagnetic valves (33) are pipeline-connected, and the two airflow guide units (32) are distributed on both sides of the first conveying belt (2).

2. A rock wool winding device with a deviation correction function according to claim 1, characterized in that: The airflow guide unit (32) comprises a rotating shaft (321), a connecting block (322) and a fixed plate (323), the rotating shaft (321) and the adjusting unit (31) are fixedly connected, the connecting block (322) and the rotating shaft (321) are fixedly connected, the fixed plate (323) is provided in two, and the two fixed plates (323) and the rotating shaft (321) are rotationally connected.

3. A rock wool winding device with a deviation correction function according to claim 2, characterized in that: The connecting block (322) is provided with an introduction groove (3221), the connecting block (322) is provided with a distribution groove (3222), the introduction groove (3221) and the distribution groove (3222) are communicated, the distribution groove (3222) is larger than the introduction groove (3221), the connecting block (322) is provided with a plurality of through holes (3223), the distribution groove (3222) and the plurality of through holes (3223) are communicated, and the hole diameters of the plurality of through holes (3223) gradually decrease along the rock wool conveying direction.

4. A rock wool winding device with a deviation correction function according to claim 3, characterized in that: The adjusting unit (31) comprises a roller (311), a first sliding block (312), a guide rail (313), a driving rack (314) and a driven gear (315), the roller (311) is rotatably connected with the first sliding block (312), the guide rail (313) is slidably connected with the first sliding block (312), the guide rail (313) is fixedly connected with the mounting frame (1), the driving rack (314) is fixedly connected with the first sliding block (312), the driven gear (315) is engaged with the driving rack (314), and the driven gear (315) is fixedly connected with the rotating shaft (321).

5. A rock wool winding device with a deviation correction function according to claim 4, characterized in that: The differential deviation rectifying mechanism (4) comprises deviation rectifying units (41), flattening rollers (42), support units (43), driving gears (44) and driven racks (45), the deviation rectifying units (41) are provided in two numbers, the flattening rollers (42) are provided in two numbers, the support units (43) are provided in four numbers, the four support units (43) are rotatably connected with the deviation rectifying units (41), the two flattening rollers (42) are rotatably connected with the support units (43), the driving gears (44) are fixedly connected with the rotating shaft (321), the driven racks (45) are fixedly connected with the support units (43), and the driving gears (44) are engaged with the driven racks (45).

6. A rock wool winding device with a deviation correction function according to claim 5, characterized in that: The deviation rectifying unit (41) comprises guide rollers (411), drive motors (412) and support shafts (413), the guide rollers (411) are provided in two numbers, the drive motors (412) are provided in two numbers, the support shafts (413) are rotatably connected with the guide rollers (411), and the output ends of the drive motors (412) are fixedly connected with the guide rollers (411).

7. A rock wool winding device with a deviation correction function according to claim 6, characterized in that: The support unit (43) comprises a support block (431), a pre-tightening spring (432), a second sliding block (433), a fixed block (434), a sliding rod (435) and a support seat (436), the support block (431) is rotatably connected with the guide roller (411), the flattening roller (42) is rotatably connected with the support block (431), the pre-tightening spring (432) is fixedly connected with the fixed block (434), the pre-tightening spring (432) is fixedly connected with the support block (431), the fixed block (434) is provided with a sliding groove (4341), the second sliding block (433) is slidably connected with the sliding groove (4341), the fixed block (434) is fixedly connected with the driven rack (45), the sliding rod (435) is fixedly connected with the support block (431), and the support seat (436) is slidably connected with the sliding rod (435).

8. A rock wool winding device with a deviation correction function according to claim 7, characterized in that: The guide roller (411) is conical, the guide roller (411) is provided with a friction surface (4111), and the friction coefficient of the friction surface (4111) gradually decreases along the direction of the support block (431).

9. A rock wool winding device with a deviation correction function according to claim 8, characterized in that: Said winding mechanism (7) includes rotating shaft (71), support (72), winding roller (73), winding motor (74) and rotation motor (75), rotating shaft (71) and support (72) transmission connection, rotating shaft (71) and second conveyer belt (5) rotation connection, winding roller (73) and support (72) rotation connection, winding motor (74) and support (72) fixed connection, winding motor (74) output and winding roller (73) fixed connection, rotation motor (75) and second conveyer belt (5) fixed connection, rotation motor (75) output and rotating shaft (71) fixed connection.

Images