Cotton pressing machine for pearl wool processing

By designing a buffer pressing mechanism and a scraping component for a cotton pressing machine used in EPE cotton processing, the problem of glue overflowing and solidifying during EPE cotton extrusion was solved, enabling automatic cleaning and collection of glue and improving the production quality of EPE cotton.

CN223618278UActive Publication Date: 2025-12-02LISTER (WUXI) PACKAGING TECH CO LTD
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Patent Information

Application Number
CN202422984991.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-04
Publication Date
2025-12-02
Estimated Expiration
2034-12-04

AI Technical Summary

Technical Problem

During the extrusion process, the glue overflows and solidifies into glue threads, leading to a decline in production quality.

Method used

A cotton pressing machine for processing pearl cotton was designed, comprising a buffer pressing mechanism, a glue scraping component, and a collection mechanism. The pearl cotton is limited by a limiting baffle, the pearl cotton is driven to move by a conveying component, an electric push rod pushes the buffer pressing mechanism to contact the pearl cotton, and the glue scraping component scrapes off the overflowing glue and collects it into the collection mechanism.

Benefits of technology

It enables automatic cleaning and collection of EPE foam adhesive, preventing the adhesive from solidifying into fibers and improving the production quality of EPE foam.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a cotton pressing machine for pearl cotton processing, which comprises a fixed platform, the top surface of the fixed platform is fixedly connected with a limiting baffle plate, the surface of the fixed platform is fixedly connected with a supporting column, the surface of the fixed platform is fixedly connected with a fixed ring, and the surface of the fixed platform is fixedly connected with a connecting frame. The pearl wool is placed on the conveying assembly, the pearl wool is limited through the multiple limiting baffles, the conveying assembly is started to drive the pearl wool to move rightwards to the position below the buffer cotton pressing mechanism, and the electric push rod is started to push the buffer cotton pressing mechanism to make contact with the pearl wool through the limiting frame to conduct cotton pressing and shaping work. The limiting frame moves to drive the glue scraping assembly to slide downwards along the side face of the pearl wool, so that overflowing glue can be scraped and enters the collecting mechanism, the aim of automatically cleaning and collecting the glue overflowing from pearl wool pressing is achieved, and the situation that glue silk is generated due to the fact that the glue overflows and is solidified after the pearl wool is pressed is avoided; therefore, the production quality of the pearl wool is greatly reduced.
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Description

Technical Field

[0001] This utility model relates to the field of pearl cotton processing technology, and in particular to a cotton pressing machine for pearl cotton processing. Background Technology

[0002] Pearl cotton, also known as EPE pearl cotton, is a new type of environmentally friendly packaging material. It is composed of countless independent air bubbles generated by the physical foaming of low-density polyethylene resin. It has many advantages such as water and moisture resistance, shock absorption, sound insulation, heat insulation, good plasticity, high toughness, recyclability, environmental friendliness, and strong impact resistance.

[0003] When producing EPE foam, multiple EPE foams are first coated with glue and then bonded together. Then, an EPE foam press is used to compress the multiple layers of EPE foam for shaping. During the compression process, the internal glue usually overflows to the side due to pressure. If the overflowing glue is not cleaned and collected, it will solidify and remain on the EPE foam, producing glue threads, which greatly reduces the production quality of EPE foam. Utility Model Content

[0004] To address the shortcomings of existing technologies, this utility model provides a cotton pressing machine for processing pearl cotton, which solves the problems mentioned in the background art.

[0005] To achieve the above objectives, the present invention adopts the following technical solution:

[0006] A cotton pressing machine for processing pearl cotton includes a fixed platform, a limit baffle fixedly connected to the top surface of the fixed platform, a support column fixedly connected to the surface of the fixed platform, a fixed ring fixedly connected to the surface of the fixed platform, a connecting frame fixedly connected to the surface of the fixed platform, a fixed frame fixedly connected to the surface of the connecting frame, an electric push rod fixedly connected to the inner wall of the fixed frame, a limit frame fixedly connected to the output end of the electric push rod, a buffer pressing mechanism and a glue scraping assembly inside the limit frame, a collecting mechanism inside the fixed platform, and a conveying assembly on the front of the fixed ring.

[0007] Preferably, the buffer cotton pressing mechanism consists of a limiting shaft, a limiting disc, a pressure plate, and a spring. The limiting shaft is slidably connected to the inner wall of the limiting frame. The limiting disc is fixedly connected to the top of the limiting shaft and overlaps with the top surface of the limiting frame. The pressure plate is fixedly connected to the bottom of the limiting shaft. The spring is fixedly connected to the bottom surface of the limiting frame and is fixedly connected to the top surface of the pressure plate.

[0008] Preferably, the scraping assembly consists of a connecting rod and a scraper. The connecting rod is fixedly connected to the inner wall of the limiting frame, the scraper is fixedly connected to the surface of the limiting frame, and the back of the scraper is fixedly connected to the front of the connecting rod.

[0009] Preferably, the collection mechanism consists of a collection box, a heating rod, a drain pipe, and a solenoid valve. The collection box is fixedly connected to the inner wall of the fixed platform and to the inner wall of the connecting frame. The heating rod is fixedly connected to the inner wall of the collection box, the drain pipe is fixedly connected to the inner wall of the collection box, and the solenoid valve is fixedly connected to the inner wall of the drain pipe.

[0010] Preferably, the conveying assembly consists of a servo motor, a transmission roller, and a conveyor belt. The servo motor is fixedly connected to the front of the fixed ring, and the output end of the servo motor is rotatably connected to the inner wall of the fixed ring. The transmission roller is rotatably connected to the inner wall of the fixed ring, and the transmission roller is fixedly connected to the output end of the servo motor. The inner wall of the conveyor belt meshes with the transmission roller, and the inner wall of the conveyor belt is slidably connected to the surface of the fixed platform.

[0011] Preferably, there are multiple limiting baffles, and all the limiting baffles are located on the top surface of the fixed platform.

[0012] Preferably, the scraper is rectangular and made of metal.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows: This EPE foam processing press places EPE foam on the conveying assembly, limits the EPE foam by multiple limiting baffles, starts the conveying assembly to drive the EPE foam to move to the right under the buffer pressing mechanism, starts the electric push rod to push the buffer pressing mechanism to contact the EPE foam through the limiting frame for pressing and shaping, and drives the glue scraping assembly to slide down the side of the EPE foam to scrape off the overflowing glue into the collection mechanism; it achieves the goal of automatically cleaning and collecting the glue overflowing from the EPE foam pressing, avoiding the problem of glue overflowing and solidifying into glue threads after the EPE foam is under pressure, which would greatly reduce the production quality of EPE foam. Attached Figure Description

[0014] Figure 1 This is an isometric drawing of the structure of this utility model;

[0015] Figure 2 This is an enlarged view of the structure at point A of this utility model;

[0016] Figure 3 This is a rear sectional view of the structure of this utility model;

[0017] Figure 4 This is an enlarged view of structure B in this utility model.

[0018] In the diagram: 1. Fixed platform; 2. Limiting baffle; 3. Support column; 4. Fixing ring; 5. Connecting frame; 6. Fixed frame; 7. Electric push rod; 8. Limiting frame; 9. Limiting shaft; 10. Limiting disc; 11. Pressure plate; 12. Spring; 13. Connecting rod; 14. Scraper; 15. Collection box; 16. Heating rod; 17. Drain pipe; 18. Solenoid valve; 19. Servo motor; 20. Transmission roller; 21. Conveyor belt. Detailed Implementation

[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0020] Reference Figure 1-4 A cotton pressing machine for processing pearl cotton includes a fixed platform 1. Multiple limit baffles 2 are fixedly connected to the top surface of the fixed platform 1, all located on the top surface of the fixed platform 1, to restrict the movement trajectory of the pearl cotton, improving the accuracy of pressing and scraping the adhesive. Support columns 3, fixing rings 4, and connecting frames 5 are fixedly connected to the surface of the fixed platform 1. A fixing frame 6 is fixedly connected to the surface of the connecting frame 5. An electric push rod 7 is fixedly connected to the inner wall of the fixing frame 6. A limit frame 8 is fixedly connected to the output end of the electric push rod 7. A buffer pressing mechanism is installed inside the limit frame 8, consisting of a limit shaft 9, a limit disc 10, a pressure plate 11, and a spring 12. The limit shaft 9 is slidably connected to the inner wall of the limit frame 8, and the limit disc 10 is fixedly connected to the top end of the limit shaft 9. The positioning plate 10 overlaps with the top surface of the limiting frame 8, the pressure plate 11 is fixedly connected to the bottom end of the limiting shaft 9, the spring 12 is fixedly connected to the bottom surface of the limiting frame 8, and the spring 12 is fixedly connected to the top surface of the pressure plate 11. This is used for pressing the cotton and also to buffer the pressure to prevent damage to the pearl cotton. The limiting frame 8 is equipped with a scraping component, which consists of a connecting rod 13 and a scraper 14. The scraper 14 is rectangular and made of metal. The scraper 14 made of metal has higher strength and is less prone to deformation and damage under force, making it more durable. The connecting rod 13 is fixedly connected to the inner wall of the limiting frame 8, and the scraper 14 is fixedly connected to the surface of the limiting frame 8. The back of the scraper 14 is fixedly connected to the front of the connecting rod 13. This is used to scrape off the glue overflowing from the pearl cotton, facilitating automatic glue cleaning. The fixed platform 1 is equipped with a collection mechanism, and the fixed ring 4 is equipped with a conveying component on its front.

[0021] Specifically, the collection mechanism consists of a collection box 15, a heating rod 16, a drain pipe 17, and a solenoid valve 18. The collection box 15 is fixedly connected to the inner wall of the fixed platform 1 and to the inner wall of the connecting frame 5. The heating rod 16 is fixedly connected to the inner wall of the collection box 15, the drain pipe 17 is fixedly connected to the inner wall of the collection box 15, and the solenoid valve 18 is fixedly connected to the inner wall of the drain pipe 17. This mechanism is used to automatically collect the glue after scraping, and at the same time, it helps to prevent the glue from solidifying and facilitates recycling.

[0022] Specifically, the conveying assembly consists of a servo motor 19, a transmission roller 20, and a conveyor belt 21. The servo motor 19 is fixedly connected to the front of the fixed ring 4, and the output end of the servo motor 19 is rotatably connected to the inner wall of the fixed ring 4. The transmission roller 20 is rotatably connected to the inner wall of the fixed ring 4, and the output end of the transmission roller 20 is fixedly connected to the output end of the servo motor 19. The inner wall of the conveyor belt 21 meshes with the transmission roller 20, and the inner wall of the conveyor belt 21 is slidably connected to the surface of the fixed platform 1. This assembly is used to convey pearl cotton, facilitating continuous cotton pressing and cleaning operations.

[0023] All electrical components mentioned in this article are connected to an external main controller and 220V AC mains power, and the main controller can be a conventional known device such as a computer that can control it.

[0024] In use: First, place multiple strands of pearl cotton that have been bonded together on the conveyor belt 21. The movement trajectory of the pearl cotton is restricted by multiple limit baffles 2. Start the servo motor 19 to drive the transmission roller 20 to rotate along the inner wall of the fixed ring 4. Through the meshing of the transmission roller 20 and the conveyor belt 21, the pearl cotton is driven to move to the right and below the pressure plate 11. Start the electric push rod 7 to push the limit frame 8 and the limit shaft 9 to move downward. The movement of the limit shaft 9 drives the pressure plate 11 to move downward and contact the pearl cotton for pressing and shaping. After the pressure plate 11 is subjected to the reaction force, it pushes the limit shaft 9 to slide upward along the inner wall of the limit frame 8. At the same time, the spring 12 is squeezed to buffer the pressure generated by the pressure plate 11. After the pearl cotton is subjected to force, the internal glue is squeezed out to the side. Through the movement of the limit frame 8, the connecting rod 13 and the scraper 14 slide downward along the side of the pearl cotton to scrape off the overflowing glue into the collection box 15. Start the heating rod 16 to heat the glue to prevent solidification. After opening the solenoid valve 18, the glue can be discharged through the drain pipe 17.

[0025] In summary, this EPE foam processing press machine places EPE foam on a conveying assembly, limits the EPE foam by multiple limiting baffles 2, starts the conveying assembly to drive the EPE foam to the right and below the buffer pressing mechanism, starts the electric push rod 7 to push the buffer pressing mechanism to contact the EPE foam through the limiting frame 8 for pressing and shaping. The movement of the limiting frame 8 drives the glue scraping assembly to slide down the side of the EPE foam, scraping off the overflowing glue into the collection mechanism. This achieves the goal of automatically cleaning and collecting the glue overflowing from the EPE foam during pressing, avoiding the problem of glue overflowing and solidifying into glue threads after the EPE foam is under pressure, which would greatly reduce the production quality of EPE foam. This solves the problems mentioned in the background art.

[0026] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Furthermore, the terms "comprising," "including," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements includes not only those elements but also other elements not expressly listed, or elements inherent to such process, method, article, or apparatus.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. A cotton pressing machine for processing pearl cotton, comprising a fixed platform (1), characterized in that, The fixed platform (1) has a limit baffle (2) fixedly connected to its top surface, a support column (3) fixedly connected to its surface, a fixed ring (4) fixedly connected to its surface, a connecting frame (5) fixedly connected to its surface, a fixed frame (6) fixedly connected to its surface, an electric push rod (7) fixedly connected to the inner wall of the fixed frame (6), a limit frame (8) fixedly connected to the output end of the electric push rod (7), a buffer cotton pressing mechanism inside the limit frame (8), a glue scraping component inside the limit frame (8), a collection mechanism inside the fixed platform (1), and a conveying component on the front of the fixed ring (4).

2. The cotton pressing machine for processing pearl cotton according to claim 1, characterized in that, The buffer pressing mechanism consists of a limiting shaft (9), a limiting disc (10), a pressure plate (11), and a spring (12). The limiting shaft (9) is slidably connected to the inner wall of the limiting frame (8). The limiting disc (10) is fixedly connected to the top of the limiting shaft (9) and overlaps with the top surface of the limiting frame (8). The pressure plate (11) is fixedly connected to the bottom of the limiting shaft (9). The spring (12) is fixedly connected to the bottom surface of the limiting frame (8) and is fixedly connected to the top surface of the pressure plate (11).

3. The cotton pressing machine for processing pearl cotton according to claim 1, characterized in that, The scraping assembly consists of a connecting rod (13) and a scraper (14). The connecting rod (13) is fixedly connected to the inner wall of the limiting frame (8), and the scraper (14) is fixedly connected to the surface of the limiting frame (8). The back of the scraper (14) is fixedly connected to the front of the connecting rod (13).

4. A cotton pressing machine for processing pearl cotton according to claim 1, characterized in that, The collection mechanism consists of a collection box (15), a heating rod (16), a drain pipe (17), and a solenoid valve (18). The collection box (15) is fixedly connected to the inner wall of the fixed platform (1) and the inner wall of the connecting frame (5). The heating rod (16) is fixedly connected to the inner wall of the collection box (15). The drain pipe (17) is fixedly connected to the inner wall of the collection box (15). The solenoid valve (18) is fixedly connected to the inner wall of the drain pipe (17).

5. A cotton pressing machine for processing pearl cotton according to claim 1, characterized in that, The conveying assembly consists of a servo motor (19), a transmission roller (20), and a conveyor belt (21). The servo motor (19) is fixedly connected to the front of the fixed ring (4), and the output end of the servo motor (19) is rotatably connected to the inner wall of the fixed ring (4). The transmission roller (20) is rotatably connected to the inner wall of the fixed ring (4), and the transmission roller (20) is fixedly connected to the output end of the servo motor (19). The inner wall of the conveyor belt (21) meshes with the transmission roller (20), and the inner wall of the conveyor belt (21) is slidably connected to the surface of the fixed platform (1).

6. A cotton pressing machine for processing pearl cotton according to claim 1, characterized in that, The number of the limiting baffles (2) is multiple, and all the limiting baffles (2) are located on the top surface of the fixed platform (1).

7. A cotton pressing machine for processing pearl cotton according to claim 3, characterized in that, The scraper (14) is rectangular and made of metal.