Uniform heating mechanism of roller heating compound machine

By designing a roller heating composite machine with a uniform and cleaning mechanism, the problems of uneven heating and dust impurities have been solved, achieving uniform heating and cleaning of the rollers, and improving the quality and efficiency of composite processing.

CN223618406UActive Publication Date: 2025-12-02GUANGDONG YOUPU NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422757224.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-13
Publication Date
2025-12-02
Estimated Expiration
2034-11-13

AI Technical Summary

Technical Problem

The uneven surface temperature of the existing heating rollers leads to composite processing failures, and the lack of a cleaning structure results in defects on the surface of the composite material.

Method used

A roller heating composite machine including a uniform heating mechanism and a cleaning mechanism was designed. The heating mechanism achieves uniform heating of the roller through the cooperation of a rotating shaft, gears, heating tubes and motor. The cleaning mechanism achieves cleaning of the roller surface through the cooperation of an electric push rod and a cleaning arc plate.

Benefits of technology

Uniform heating of the rollers was achieved, avoiding composite failures caused by uneven heating. The cleaning mechanism removed dust and impurities, improving processing quality and production efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a uniform heating mechanism of a roller heating compound machine, which relates to the technical field of heating compound machines and comprises a base, a hydraulic cylinder is fixedly mounted at the upper end of the base, a top plate is mounted at the top of an output rod of the hydraulic cylinder, a support plate is fixedly mounted at the upper end of the top plate, and a uniform mechanism is arranged on the inner side of the support plate. And a cleaning mechanism is arranged above the uniformizing mechanism. Heat generated after the heating pipe is electrified is used for heating the interior of the heating roller, so that high temperature is generated on the surface of the heating roller, the heating roller can be driven to rotate by the rotary column, uniform heating of the roller can be ensured, an object can be uniformly heated, the cleaning arc plate can be pushed downwards by the electric push rod, and the cleaning effect is improved. The cleaning arc plate can be attached to the outer wall of the heating roller, when the heating roller rotates, the cleaning arc plate can be used for cleaning the surface of the roller, and the situation that dust and impurities affect the machining effect is avoided.
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Description

Technical Field

[0001] This utility model relates to the field of heating composite machine technology, specifically to a heating mechanism for a uniform roller heating composite machine. Background Technology

[0002] A laminating machine is used to bond two or more layers of materials together with adhesives, giving the original materials new functions. Examples include laminating films with aluminum foil, films with paper, and non-woven fabrics. It can also be used to laminate films, sponges, and fabrics. Most common flexible packaging materials are laminated products.

[0003] During the lamination process, the pressure between the heating roller and the pressure roller is used to bond the two materials together.

[0004] The existing technology has the following problems:

[0005] In actual use, the existing mechanism cannot maintain a uniform surface temperature of the heating roller, resulting in uneven heating of the object and failure of the composite processing. At the same time, the mechanism does not have a cleaning structure, and when there is dust and impurities on the roller surface, it will cause defects on the surface of the composite material during the composite process. Utility Model Content

[0006] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is as follows:

[0007] A uniform roller heating composite machine heating mechanism includes a base, a hydraulic cylinder is fixedly installed on the upper end of the base, a top plate is installed on the top of the output rod of the hydraulic cylinder, a support plate is fixedly installed on the upper end of the top plate, a uniform mechanism is provided on the inner side of the support plate, and a cleaning mechanism is provided above the uniform mechanism.

[0008] The cleaning mechanism includes a first connecting plate, the lower end of which is movably installed with the upper end of a top plate. A plug is fixedly provided at the lower end of the first connecting plate. A slot is provided at the top of the top plate. A horizontal plate is fixedly installed between the first connecting plates. An electric push rod is fixedly installed in the middle of the horizontal plate. A cleaning arc plate is fixedly installed at the lower end of the output rod of the electric push rod. Guide rods are symmetrically slidably inserted through both sides of the upper end of the horizontal plate. A second connecting plate is symmetrically fixedly installed on the outer top of the support plate. A sliding rod is slidably installed in the middle of the second connecting plate. A limit plate is fixedly connected to the bottom of the sliding rod. Positioning posts are symmetrically fixedly installed at the bottom of the limit plate. A spring is sleeved on the front end of the sliding rod. A pull handle is fixedly installed at the front end of the sliding rod. A positioning hole is provided on the outer wall of the first connecting plate.

[0009] Preferably, the insert is fitted into the slot and is movably installed, and the lower end of the guide rod is symmetrically fixed to both sides of the upper end of the cleaning arc plate.

[0010] Preferably, one end of the spring is fixedly connected to the outer side of the connecting plate 2, and the other end is fixedly installed to the inner side of the pull plate. The positioning post is fitted into the positioning hole and is movably connected.

[0011] Preferably, the uniformizing mechanism includes a rotating shaft, the bottom end of which is rotatably mounted to the inner side of the support plate, a gear one fixedly mounted on the top of the rotating shaft on the right end, a mounting base fixedly mounted on the upper right end of the top plate on the right end, a motor fixedly mounted on the upper end of the mounting base, a gear two being drivenly mounted on the top of the output rod of the motor, a roller fixedly mounted between the rotating shafts, and a turntable rotatably mounted on both inner walls of the rollers.

[0012] Preferably, gear one meshes with gear two.

[0013] Preferably, multiple sets of heating tubes are fixedly installed between the turntables.

[0014] Preferably, the inner side of the cleaning arc plate is in contact with the outer wall of the roller.

[0015] Preferably, the top of the output rod of the hydraulic cylinder is fixedly installed to the lower end of the top plate.

[0016] Compared with the prior art, the present invention has the following beneficial effects:

[0017] 1. This utility model provides a uniform roller heating composite machine heating mechanism. Through the uniform mechanism, with the cooperation of a rotating shaft, gear one, mounting base, motor, gear two, roller, turntable, and heating tube, the heat generated when the heating tube is energized will heat the inside of the heating roller, thereby generating a high temperature on the surface of the heating roller. The rotating column can drive the heating roller to rotate, thereby ensuring uniform heating of the roller and thus uniform heating of the object.

[0018] 2. This utility model provides a uniform roller heating composite machine heating mechanism. Through the cleaning mechanism, with the cooperation of connecting plate one, insert block, slot, horizontal plate, electric push rod, cleaning arc plate, guide rod, connecting plate two, slide rod, limit plate, positioning column, spring, pull plate, and positioning hole, the electric push rod can push the cleaning arc plate downward, so that the cleaning arc plate can fit against the outer wall of the heating roller. When the heating roller rotates, the cleaning arc plate can clean the surface of the roller, avoiding dust and impurities from affecting the processing effect. Attached Figure Description

[0019] Figure 1 This is a schematic diagram of the heating mechanism of the uniform roller heating composite machine of this utility model;

[0020] Figure 2 This is a structural schematic diagram of the heating mechanism of the uniform roller heating composite machine of this utility model, taken from the front view.

[0021] Figure 3 This is a schematic diagram of the uniform mechanism of this utility model;

[0022] Figure 4 This is a schematic diagram of the cleaning mechanism of this utility model;

[0023] Figure 5 This is a structural schematic diagram showing the details of the cleaning mechanism of this utility model.

[0024] In the diagram: 1. Base; 2. Hydraulic cylinder; 3. Top plate; 4. Support plate; 5. Evenly distributing mechanism; 6. Cleaning mechanism; 51. Rotating shaft; 52. Gear 1; 53. Mounting seat; 54. Motor; 55. Gear 2; 56. Roller; 57. Turntable; 58. Heating tube; 61. Connecting plate 1; 62. Insert block; 63. Slot; 64. Horizontal plate; 65. Electric push rod; 66. Cleaning arc plate; 67. Guide rod; 68. Connecting plate 2; 69. Slide rod; 610. Limiting plate; 611. Positioning post; 612. Spring; 613. Pull plate; 614. Positioning hole. Detailed Implementation

[0025] The present invention will be further described in detail below with reference to embodiments:

[0026] like Figure 1-5 As shown, this utility model provides a uniform roller heating composite machine heating mechanism, including a base 1, a hydraulic cylinder 2 fixedly installed on the upper end of the base 1, a top plate 3 installed on the top of the output rod of the hydraulic cylinder 2, a support plate 4 fixedly installed on the upper end of the top plate 3, a uniform mechanism 5 provided on the inner side of the support plate 4, and a cleaning mechanism 6 provided above the uniform mechanism 5.

[0027] The inner side of the cleaning arc plate 66 is in contact with the outer wall of the roller 56.

[0028] The top of the output rod of the hydraulic cylinder 2 is fixedly installed to the lower end of the top plate 3.

[0029] By activating hydraulic cylinder 2, the output rod of hydraulic cylinder 2 can be adjusted up and down to adjust the working height of top plate 3, thereby greatly improving the application range of the device.

[0030] like Figure 3 As shown, the uniformizing mechanism 5 includes a rotating shaft 51, the bottom end of which is rotatably mounted to the inner side of the support plate 4. A gear 52 is fixedly mounted on the top of the right-end rotating shaft 51. A mounting base 53 is fixedly mounted on the upper right end of the right-end top plate 3. A motor 54 is fixedly mounted on the upper end of the mounting base 53. A gear 55 is driven and mounted on the top of the output rod of the motor 54. A roller 56 is fixedly mounted between the rotating shafts 51. Turntables 57 are rotatably mounted on the inner walls of both sides of the roller 56.

[0031] Gear 1 52 meshes with gear 2 55.

[0032] Multiple sets of heating tubes 58 are fixedly installed between the turntables 57.

[0033] By using a turntable 57 while the heating roller 56 rotates, the heating tube 58 will not rotate synchronously, thus ensuring the stability of the heating tube 58.

[0034] When an object comes into contact with the surface of the heating roller 56, the object receives the same amount of heat in all parts due to the uniform heating of the roller 56, thus achieving a uniform heating effect. This uniform heating method can ensure the heating quality of objects, whether small or large, and avoid product quality problems caused by uneven heating, thus providing a reliable guarantee for the production process.

[0035] like Figure 4-5 As shown, the cleaning mechanism 6 includes a connecting plate 61, the lower end of which is movably installed with the upper end of the top plate 3. A plug 62 is fixedly provided at the lower end of the connecting plate 61, and a slot 63 is provided at the top of the top plate 3. A horizontal plate 64 is fixedly installed between the connecting plates 61. An electric push rod 65 is fixedly installed in the middle of the horizontal plate 64. A cleaning arc plate 66 is fixedly installed at the lower end of the output rod of the electric push rod 65. Guide rods 67 are symmetrically slidably passed through both sides of the upper end of the horizontal plate 64. A connecting plate 68 is symmetrically fixedly installed on the outer side of the top of the support plate 4. A sliding rod 69 is slidably installed in the middle of the connecting plate 68. A limit plate 610 is fixedly connected to the bottom of the sliding rod 69. Positioning posts 611 are symmetrically fixedly installed at the bottom of the limit plate 610. A spring 612 is sleeved on the front end of the sliding rod 69. A pull handle is fixedly installed at the front end of the sliding rod 69. A positioning hole 614 is provided on the outer wall of the connecting plate 61.

[0036] The insert 62 fits into the slot 63 and is movably installed. The lower end of the guide rod 67 and the upper ends of the cleaning arc plate 66 are symmetrically fixed on both sides.

[0037] One end of the spring 612 is fixedly connected to the outer side of the connecting plate 68, and the other end is fixedly installed to the inner side of the pull plate 613. The positioning post 611 is fitted into the positioning hole 614 and is movably connected.

[0038] By pulling the pull plate 613 outward, the slide rod 69 can drive the positioning post 611 to separate from the positioning hole 614. At this time, the spring 612 will be squeezed. At this time, the connecting plate 61 and other components can be disassembled. When the cleaning arc plate 66 moves up and down, it will drive the guide rod 67 to slide synchronously, thereby improving the stability of the cleaning arc plate 66.

[0039] By adding a cleaning structure, impurities that affect heat conduction can be removed in a timely manner, keeping the surface of the heating roller 56 in a good thermal conductivity state. In this way, heat can be transferred more efficiently from the heating source to the surface of the roller 56 and then to the composite material, thereby shortening the heating time and improving production efficiency.

[0040] The working principle of the heating mechanism of this uniform roller heating composite machine will be explained in detail below.

[0041] like Figure 1-5 As shown, in use, the heating mechanism of this uniform roller heating composite machine first places the object to be heated and laminated at the bottom of the heating roller 56, making it adhere to the bottom wall of the heating roller 56. Then, the heating tube 58 and motor 54 can be started. After the heating tube 58 is energized, it generates heat, which heats the heating roller 56, thereby generating a high temperature on the outer wall of the heating roller 56, making it uniformly heated. The output rod of the motor 54 drives the gear 2 55 to rotate, and the gear 2 55 drives the rotating shaft 51 to rotate through the meshing gear 1 52. The rotating shaft 51 drives the heating roller 56 to move synchronously, thereby uniformly heating the object. When cleaning the heating roller 56, the bottom of the connecting plate 1 61 can be... The insert block 62 is inserted into the slot 63. Simultaneously, under the elastic effect of the spring 612, the slide rod 69 and the pull handle can move towards the connecting plate 68. This allows the slide rod 69 to push the limiting plate 610 and the positioning post 611 to move synchronously, so that the positioning post 611 can be directly inserted into the positioning hole 614, thereby completing the installation of the cleaning structure. Finally, the electric push rod 65 is activated. The output rod of the electric push rod 65 pushes the cleaning arc plate 66 downward, so that the cleaning arc plate 66 is in contact with the outer wall of the heating roller 56. While the heating roller 56 is rotating, the cleaning arc plate 66 can be used to clean the outer wall of the heating roller 56, avoiding dust and impurities from affecting the processing quality and greatly improving the use effect of the device.

[0042] The present invention has been described in detail above. However, modifications or improvements can be made to it, which will be obvious to those skilled in the art. Therefore, any modifications or improvements that do not depart from the spirit of the present invention are within the protection scope of the present invention.

Claims

1. A heating mechanism for a uniform roller heating composite machine, comprising a base (1), wherein a hydraulic cylinder (2) is fixedly mounted on the upper end of the base (1), characterized in that: The top of the output rod of the hydraulic cylinder (2) is equipped with a top plate (3), and a support plate (4) is fixedly installed on the upper end of the top plate (3). A uniform mechanism (5) is provided on the inner side of the support plate (4), and a cleaning mechanism (6) is provided above the uniform mechanism (5). The cleaning mechanism (6) includes a connecting plate (61), the lower end of which is movably installed with the upper end of the top plate (3). A plug (62) is fixedly provided at the lower end of the connecting plate (61). A slot (63) is provided at the top of the top plate (3). A horizontal plate (64) is fixedly installed between the connecting plates (61). An electric push rod (65) is fixedly installed in the middle of the horizontal plate (64). A cleaning arc plate (66) is fixedly installed at the lower end of the output rod of the electric push rod (65). The upper ends of the horizontal plate (64) are symmetrically penetrated on both sides. A guide rod (67) is slidably mounted. Connecting plate two (68) is symmetrically fixedly mounted on the top outer side of the support plate (4). A sliding rod (69) is slidably mounted on the middle part of the connecting plate two (68). A limiting plate (610) is fixedly connected to the bottom of the sliding rod (69). A positioning post (611) is symmetrically fixedly mounted on the bottom of the limiting plate (610). A spring (612) is sleeved on the front end of the sliding rod (69). A pull handle is fixedly mounted on the front end of the sliding rod (69). A positioning hole (614) is opened on the outer wall of the connecting plate one (61).

2. The heating mechanism of a uniform roller heating composite machine according to claim 1, characterized in that: The insert (62) is fitted into the slot (63) and is movably installed. The lower end of the guide rod (67) is symmetrically fixed to both sides of the upper end of the cleaning arc plate (66).

3. The heating mechanism of a uniform roller heating composite machine according to claim 2, characterized in that: One end of the spring (612) is fixedly connected to the outer side of the connecting plate (68), and the other end is fixedly installed to the inner side of the pull plate (613). The positioning post (611) is fitted into the positioning hole (614) and is movably connected.

4. The heating mechanism of a uniform roller heating composite machine according to claim 1, characterized in that: The uniformizing mechanism (5) includes a rotating shaft (51), the bottom end of which is rotatably mounted to the inner side of the support plate (4). A gear 1 (52) is fixedly mounted on the top of the rotating shaft (51) on the right end. A mounting base (53) is fixedly mounted on the upper right end of the top plate (3) on the right end. A motor (54) is fixedly mounted on the upper end of the mounting base (53). A gear 2 (55) is driven and mounted on the top of the output rod of the motor (54). A roller (56) is fixedly mounted between the rotating shafts (51). A turntable (57) is rotatably mounted on the inner walls of both sides of the roller (56).

5. The heating mechanism of a uniform roller heating composite machine according to claim 4, characterized in that: The first gear (52) meshes with the second gear (55).

6. The heating mechanism of a uniform roller heating composite machine according to claim 5, characterized in that: Multiple sets of heating tubes (58) are fixedly installed between the turntables (57).

7. The heating mechanism of a uniform roller heating composite machine according to claim 1, characterized in that: The inner side of the cleaning arc plate (66) is in contact with the outer wall of the roller (56).

8. The heating mechanism of a uniform roller heating composite machine according to claim 1, characterized in that: The top of the output rod of the hydraulic cylinder (2) is fixedly installed to the lower end of the top plate (3).