Wire box encasement alignment device
By designing a rotating shaft and alignment components, the problem of misalignment of wire boxes during clamping was solved, achieving alignment and stable clamping of wire boxes and improving packing efficiency.
Patent Information
- Application Number
- CN202423109165.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-17
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-17
AI Technical Summary
The junction boxes are prone to misalignment during clamping, which can cause the clamps to poke the product or fall off, affecting packing efficiency.
The design employs a rotating shaft and an alignment component. A drive mechanism causes the rotating shaft to rotate in the opposite direction, which in turn moves the alignment component closer to the clamping box, thus achieving alignment.
It improves the efficiency of box packing, avoids misoperation of the clamps during the clamping process, and ensures continuous operation.
Smart Images
Figure CN223619021U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of wire box manufacturing technology, and more specifically, to a wire box packing and alignment device. Background Technology
[0002] The automated box packing system handles multiple boxes together, with the boxes arranged side-by-side, one facing forward and one backward. When the clamps pick up the boxes, the boxes may be misaligned, causing the clamps to easily poke the products or drop them during the process. This triggers an alarm on the robotic arm, preventing continuous clamping operations and impacting packing efficiency. Utility Model Content
[0003] The purpose of this utility model is to overcome the shortcomings of the prior art and provide a wire box alignment device.
[0004] To achieve the above objectives, the present invention adopts the following technical solution:
[0005] This utility model discloses a wire box packing alignment device, including a mounting frame with two rotating shafts rotatably mounted on the mounting frame. The two rotating shafts are arranged in parallel. The device also includes a drive mechanism mounted on the mounting frame, which can drive the two rotating shafts to rotate in opposite directions. Alignment components are mounted on the rotating shafts.
[0006] Furthermore, the mounting bracket includes two side plates, with a support plate connected to the upper part of the two side plates.
[0007] Furthermore, the drive mechanism includes a lifting mechanism, which is mounted on a support plate. The lifting mechanism is driven by a rack, and a gear is mounted on a rotating shaft. The rack is located between two gears, and the rack meshes with both gears.
[0008] Furthermore, the alignment component includes an alignment rod, which is parallel to the rotation axis. Both ends of the alignment rod are connected to mounting rods, which are fixedly mounted on the rotation axis.
[0009] Furthermore, the mounting rod is provided with external threads and passes through the rotating shaft. Two sets of fixing components are installed on the mounting rod, which are located on both sides of the rotating shaft. One set of fixing components includes a pad and a fixing nut. The pad in the set of fixing components is closer to the rotating shaft than the fixing nut. The pad is fitted onto the mounting rod, and the fixing nut is threaded onto the mounting rod.
[0010] Furthermore, two mounting holes are provided on the side plate, both of which are at the same height. Bearings are installed in the mounting holes, and both ends of the rotating shaft are located inside the bearings.
[0011] Furthermore, an opening is provided on the side panel.
[0012] Furthermore, an adjustment hole is provided on the side plate, which is set along the length of the side plate, and the lower end of the adjustment hole is connected to the lower end of the side plate.
[0013] The beneficial effects of this utility model are: by rotating two rotating shafts in opposite directions, two aligning parts can be driven to move closer to each other, and the wire box products can be clamped by the two aligning parts to make them aligned, which facilitates clamping and fixing by the fixture and improves packing efficiency. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of one structure of the wire box alignment device in this embodiment;
[0015] Figure 2 This is a front view of the wire box alignment device in this embodiment;
[0016] Figure 3 for Figure 2 AA sectional view.
[0017] Reference numerals: 1. Side plate; 2. Support plate; 3. Rotating shaft; 4. Mounting hole; 5. Bearing; 6. Alignment piece; 7. Lifting mechanism; 8. Rack; 9. Gear; 10. Alignment rod; 11. Mounting rod; 12. Pad; 13. Fixing nut; 14. Opening; 15. Adjustment hole. Detailed Implementation
[0018] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0019] like Figures 1-3 As shown, a wire box packing alignment device includes a mounting frame mounted on a conveyor belt. Two rotating shafts 3 are rotatably mounted on the mounting frame. The two rotating shafts 3 are arranged in parallel, and the axial direction of the rotating shafts 3 is perpendicular to the conveying direction of the conveyor belt. The device also includes a drive mechanism mounted on the mounting frame. The drive mechanism can drive the two rotating shafts 3 to rotate in opposite directions. Alignment members 6 are mounted on the rotating shafts 3.
[0020] The mounting bracket includes two side plates 1, and a support plate 2 is connected to the upper part of the two side plates 1. An opening 14 is provided on the side plate 1, and the opening 14 is used to install a photoelectric sensor switch.
[0021] The wire boxes on the conveyor belt move side by side in opposite directions. When a wire box moves to the mounting bracket, it is detected by a photoelectric sensor, causing the conveyor belt to stop. The drive mechanism drives two rotating shafts 3 to rotate in opposite directions. The rotating shafts 3 drive the alignment pieces 6 to move closer together, and the two alignment pieces 6 clamp the wire boxes, thereby aligning them.
[0022] The drive mechanism includes a lifting mechanism 7, which is mounted on the support plate 2. The lifting mechanism 7 is driven by a rack 8, and gears 9 are mounted on the rotating shaft 3. The rack 8 is located between two gears 9, and the rack 8 meshes with both gears 9. The lifting mechanism 7 is a pneumatic or hydraulic cylinder, and its piston rod is connected to the rack 8. The lifting mechanism 7 controls the extension and retraction of its piston rod, causing the rack 8 to rise and fall. The rack 8 drives the two meshing gears 9 to rotate clockwise or counterclockwise, thereby driving the rotating shaft 3 to rotate clockwise or counterclockwise. Since the gears 9 are located on both sides of the rack 8, the two gears 9 rotate in opposite directions.
[0023] The alignment component 6 includes an alignment rod 10, which is parallel to the rotating shaft 3. Both ends of the alignment rod 10 are connected to mounting rods 11, which are fixedly mounted on the rotating shaft 3. One installation method for the mounting rod 11 and the rotating shaft 3 is direct fixation. Another installation method involves external threads on the mounting rod 11, which passes through the rotating shaft 3. Two sets of fixing components are mounted on the mounting rod 11, located on opposite sides of the rotating shaft 3. Each set of fixing components includes a pad 12 and a fixing nut 13. The pad 12 is closer to the rotating shaft 3 than the fixing nut 13. The pad 12 is fitted onto the mounting rod 11, and the fixing nut 13 is threaded onto the mounting rod 11. This fixing method allows the distance between the alignment rod 10 and the rotating shaft 3 to be adjusted, thereby changing the distance between the alignment rod 10 and the conveyor belt and preventing the alignment rod 10 from contacting the conveyor belt during rotation, which would affect operation.
[0024] Two mounting holes 4 are provided on the side plate 1. The two mounting holes 4 are at the same height, and bearings 5 are installed in the mounting holes 4. Both ends of the rotating shaft 3 are located in the bearings 5. The bearings 5 allow the rotating shaft 3 to rotate between the two side plates 1.
[0025] An adjustment hole 15 is provided on the side plate 1, and the adjustment hole 15 is arranged along the length direction of the side plate 1. The lower end of the adjustment hole 15 is connected to the lower end of the side plate 1. There are two adjustment holes 15, located on both sides of the opening 14. This facilitates the adjustment of the installation height of the side plate 1.
[0026] The above description is merely a preferred embodiment of this utility model. The protection scope of this utility model is not limited to the above embodiments. All technical solutions falling within the scope of this utility model's concept are protected. It should be noted that for those skilled in the art, any improvements and modifications made without departing from the principle of this utility model should also be considered within the protection scope of this utility model.
Claims
1. A wire box packing alignment device, characterized in that, The device includes a mounting bracket on which two rotating shafts (3) are rotatably mounted, the two rotating shafts (3) being arranged in parallel, and a drive mechanism capable of driving the two rotating shafts (3) to rotate in opposite directions, with an alignment member (6) mounted on each rotating shaft (3).
2. The wire box packing alignment device according to claim 1, characterized in that, The mounting bracket includes two side plates (1), and a support plate (2) is connected to the upper part of the two side plates (1).
3. The wire box packing alignment device according to claim 2, characterized in that, The driving mechanism includes a lifting mechanism (7), which is mounted on a support plate (2). The lifting mechanism (7) is driven by a rack (8). A gear (9) is mounted on the rotating shaft (3). The rack (8) is located between two gears (9), and the rack (8) meshes with both gears (9).
4. The wire box packing alignment device according to claim 1 or 2, characterized in that, The alignment member (6) includes an alignment rod (10), which is parallel to the rotation shaft (3). Both ends of the alignment rod (10) are connected to mounting rods (11), which are fixedly mounted on the rotation shaft (3).
5. The wire box packing alignment device according to claim 4, characterized in that, The mounting rod (11) is provided with an external thread. The mounting rod (11) passes through the rotating shaft (3). Two sets of fixing parts are installed on the mounting rod (11). The two sets of fixing parts are located on both sides of the rotating shaft (3). One set of fixing parts includes a pad (12) and a fixing nut (13). The pad (12) in the set of fixing parts is closer to the rotating shaft (3) than the fixing nut (13). The pad (12) is sleeved on the mounting rod (11). The fixing nut (13) is threaded onto the mounting rod (11).
6. The wire box packing alignment device according to claim 2, characterized in that, The side plate (1) has two mounting holes (4) at the same height. A bearing (5) is installed in the mounting hole (4), and both ends of the rotating shaft (3) are located in the bearing (5).
7. The wire box alignment device according to claim 2, characterized in that, An opening (14) is provided on the side plate (1).
8. The wire box alignment device according to claim 2, characterized in that, An adjustment hole (15) is provided on the side plate (1), and the lower end of the adjustment hole (15) is connected to the lower end of the side plate (1).