Carrying manipulator
By designing a handling robot, the long and short frames in the production of photovoltaic panels are automatically clamped and transported using a sliding frame and a drive device. This solves the problem of time-consuming and labor-intensive manual adjustment and improves the efficiency of photovoltaic panel framing.
Patent Information
- Application Number
- CN202423299456.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-31
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-31
AI Technical Summary
In the current photovoltaic panel module production process, the manual adjustment and handling of long and short frames is time-consuming and labor-intensive, resulting in low frame assembly efficiency.
The handling robot, consisting of a sliding frame and a drive unit, automates the clamping and handling of long and short frames through the first and second drive units. Combined with a conveyor belt and a rotary cylinder, it achieves the position adjustment of the frame, thus realizing automated handling.
Reduce labor costs, improve photovoltaic panel production efficiency, save time and effort, and increase framing efficiency.
Smart Images

Figure CN223619693U_ABST
Abstract
Description
Technical Field
[0001] This application relates to the field of photovoltaic panel technology, and in particular to a handling robot. Background Technology
[0002] A photovoltaic (PV) panel is a new type of power generation system that uses the photovoltaic effect of solar cell semiconductor materials to directly convert solar radiation energy into electrical energy.
[0003] The aluminum frame of the photovoltaic panel consists of two long frames and two short frames. During the production process of the photovoltaic panel module, the two long frames and two short frames are first coated with glue by the glue-applying mechanism. Then, the operator manually adjusts the glued long frames and short frames to the appropriate angle and moves them to the assembly mechanism. The assembly mechanism is then started to install the two long frames and two short frames around the photovoltaic panel.
[0004] The aforementioned method of manually adjusting the long and short frames and transporting them is time-consuming and labor-intensive, resulting in low efficiency in framing photovoltaic panels. Summary of the Invention
[0005] To address the problem of low efficiency in photovoltaic panel mounting due to the time-consuming and labor-intensive manual adjustment and handling of long and short frames, this application provides a handling robot with the following technical solution: It includes a sliding frame, on which a first handling frame is slidably connected. The sliding frame is equipped with a first driving device for horizontally sliding the first handling frame. A second handling frame is slidably connected to the first handling frame, on which a second driving device is provided for vertically lifting the second handling frame. The second handling frame is equipped with a first handling device for clamping and handling two short frames and a second handling device for clamping and handling two long frames.
[0006] In one specific implementation, the first transport device includes two connecting frames slidably connected to a second transport frame. The second transport frame is provided with a first drive unit for driving the two connecting frames to move relative to or away from each other. Clamping frames are rotatably connected to the two connecting frames respectively. The connecting frames are provided with a second drive unit for driving the clamping frames to rotate relative to the connecting frames. The clamping frames are provided with clamping units for clamping short frames.
[0007] In one specific implementation, the first drive unit includes a first drive wheel and a second drive wheel that are rotatably connected to the second transport frame. A conveyor belt is tautly wound between the first drive wheel and the second drive wheel. The second transport frame is provided with a drive assembly for driving the first drive wheel to rotate. The two connecting frames are respectively fixedly connected to the conveyor belt by clamps. The first drive wheel is located between the two clamps and the two clamps move in opposite directions.
[0008] In one specific implementation, the drive assembly includes a first drive motor mounted on a second transport frame, the output end of the first drive motor having a drive wheel, a first tension wheel and a second tension wheel rotatably connected to the second transport frame, and the conveyor belt being tautly wound between the drive wheel, the first tension wheel and the second tension wheel.
[0009] In one specific implementation, the second drive unit includes a rotary cylinder mounted on a connecting frame, and two clamping frames are respectively mounted on the output ends of the two rotary cylinders.
[0010] In one specific implementation, the clamping unit includes a parallel finger cylinder disposed on a clamping frame, with a short frame abutting between the two output ends of the parallel finger cylinder.
[0011] In one specific implementation, the first drive device includes a first rack horizontally arranged on the sliding frame, a second drive motor is provided on the first transport frame, and the output end of the second drive motor is provided with a first gear that matches the first rack, and the first gear meshes with the first rack.
[0012] In one specific implementation, the second drive device includes a second rack vertically mounted on a first transport frame, a third drive motor mounted on the second transport frame, and a second gear matching the second rack at the output end of the third drive motor, wherein the second rack and the second gear mesh with each other.
[0013] In one specific implementation, the second transport frame is provided with a guide rail, and a guide block matching the guide rail is slidably connected on the guide rail, the guide block being disposed on the first transport frame.
[0014] In one specific implementation scheme, the first transport frame is provided with several weight-reducing holes.
[0015] In summary, this application has at least the following beneficial technical effects: the first conveying device is activated to clamp the short frame, the second conveying device is activated to clamp the long frame, the first driving device is activated to move the first conveying frame horizontally to a suitable position, and the second driving device is activated to raise and lower the second conveying frame to a suitable position, thereby realizing the automated conveying of the long and short frames, reducing labor costs while saving time and effort, and improving the production efficiency of photovoltaic panels. Attached Figure Description
[0016] Figure 1 This is a schematic diagram of the overall structure of an embodiment of this application.
[0017] Figure 2 This is a schematic diagram illustrating an application scenario of an embodiment of this application.
[0018] Figure 3 yes Figure 2 Enlarged diagram of point A in the middle.
[0019] Figure 4 This is a schematic diagram illustrating the structure of the conveyor belt in the embodiments of this application.
[0020] Reference numerals in the attached drawings: 1. Sliding frame; 2. First transport frame; 3. Second transport frame; 4. Connecting frame; 5. Clamping frame; 6. Conveyor belt; 7. First drive motor; 8. Rotary cylinder; 9. Parallel finger cylinder; 10. First rack; 11. Second drive motor; 12. Guide rail; 13. Weight reduction hole; 14. Long frame; 15. Short frame. Detailed Implementation
[0021] The following is in conjunction with the appendix Figure 1-4 This application will be described in further detail.
[0022] This application discloses a handling robot.
[0023] Reference Figure 1 , Figure 2 and Figure 3 The handling robot includes a sliding frame 1, on which a first handling frame 2 is slidably connected. The first handling frame 2 has several weight-reducing holes 13. Without affecting the strength of the first handling frame 2, the weight can be effectively reduced by creating these holes 13, facilitating its handling, installation, and use. The sliding frame 1 is equipped with a first drive device for driving the first handling frame 2 to slide horizontally. A second handling frame 3 is slidably connected to the first handling frame 2. The first handling frame 2 is equipped with a second drive device for driving the second handling frame 3 to move vertically. The second handling frame 3 is equipped with a first handling device for clamping and handling two short frames 15 and a second handling device for clamping and handling two long frames 14.
[0024] Therefore, the first conveying device is activated to clamp the short frame 15, the second conveying device is activated to clamp the long frame 14, and then the second drive device is activated to raise and lower the second conveying frame 3 to a suitable height. The first drive device is activated to drive the first conveying frame 2 to move horizontally to a suitable position, thereby realizing the automated conveying of the long frame 14 and the short frame 15, reducing labor costs while saving time and effort, and improving the production efficiency of photovoltaic panels.
[0025] Reference Figure 1 , Figure 2 and Figure 3The first driving device includes a first rack 10 horizontally mounted on the sliding frame 1, and a second drive motor 11 mounted on the first transport frame 2. A first gear matching the size of the first rack 10 is mounted on the output end of the second drive motor 11, and the first gear meshes with the first rack 10. Therefore, starting the second drive motor 11 drives the first gear at its output end to rotate. Because the first gear meshes with the first rack 10, the first transport frame 2 slides horizontally along the sliding frame 1, thus making the horizontal position of the first transport frame 2 adjustable.
[0026] Reference Figure 1 and Figure 4 The second drive unit includes a second rack vertically mounted on the first transport frame 2. A third drive motor is mounted on the second transport frame 3, and a second gear matching the size of the second rack is mounted on the output end of the third drive motor. The second rack and the second gear mesh with each other. A vertically mounted guide rail 12 is bolted to the second transport frame 3, and a guide block matching the size of the guide rail 12 is slidably connected to the guide rail 12. The guide block is mounted on the first transport frame 2. The sliding engagement between the guide rail 12 and the guide block improves the stability of the second transport frame 3 during lifting and lowering. Therefore, starting the third drive motor drives the second gear at the output end of the third drive motor to rotate. Since the second gear meshes with the second rack, the second transport frame 3 is lifted and lowered along the first transport frame 2, realizing the vertical height adjustment of the second transport frame 3.
[0027] Reference Figure 1 and Figure 4 The first transport device includes two connecting frames 4 slidably connected to a second transport frame 3. A first drive unit is provided on the second transport frame 3 for driving the two connecting frames 4 to move relative to or away from each other. Clamping frames 5 are rotatably connected to each of the two connecting frames 4. A second drive unit is provided on each connecting frame 4 for driving the clamping frames 5 to rotate relative to the connecting frame 4. The second drive unit includes a rotary cylinder 8 mounted on the connecting frame 4, and the two clamping frames 5 are respectively located at the output ends of the two rotary cylinders 8. A clamping unit is provided on each clamping frame 5 for clamping a short frame 15. The clamping unit includes a parallel finger cylinder 9 mounted on the clamping frame 5, and the short frame 15 is pressed against the two output ends of the parallel finger cylinder 9. In this embodiment, the second transport device is configured with reference to the first transport device and has the same structure. Therefore, when the short frame 15 and the long frame 14 are placed parallel to each other, the parallel finger cylinder 9 is activated to clamp the short frame 15, the second conveying device is activated to clamp the long frame 14, and the rotary cylinder 8 is activated to drive the clamping frame 5 at the output end of the rotary cylinder 8 to rotate 90°, so that the short frame 15 is adjusted to be perpendicular to the long frame 14. The two short frames 15 and the two long frames 14 form a rectangle, which facilitates the assembly of the frame around the photovoltaic panel.
[0028] Reference Figure 1 and Figure 4 The first drive unit includes a first drive wheel and a second drive wheel rotatably connected to the second transport frame 3. A conveyor belt 6 is tautly wound between the first drive wheel and the second drive wheel. The second transport frame 3 is equipped with a drive assembly for driving the first drive wheel to rotate. Two connecting frames 4 are fixedly connected to the conveyor belt 6 via clamps. The first drive wheel is located between the two clamps, and the two clamps move in opposite directions. The drive assembly includes a first drive motor 7 mounted on the second transport frame 3. The output end of the first drive motor 7 is equipped with a drive wheel. A first tension wheel and a second tension wheel are rotatably connected to the second transport frame 3. The conveyor belt 6 is tautly wound between the drive wheel, the first tension wheel, and the second tension wheel. The first tension wheel and the second tension wheel maintain the conveyor belt 6 in an appropriate tension state, thereby improving the smoothness of the transmission system.
[0029] Therefore, the first drive motor 7 is started, which drives the drive wheel at the output end of the first drive motor 7 to rotate, thereby driving the conveyor belt 6, the first transmission wheel and the second transmission wheel to move synchronously. Since the first transmission wheel is located between the two clamping blocks and the two clamping blocks move in opposite directions, the conveyor belt 6 drives the two connecting frames 4 to move relative to or away from each other through the clamping blocks during the movement, which makes it easy to adjust the position of the short frame 15 according to the size of the photovoltaic panel.
[0030] The implementation principle of this application embodiment is as follows: the parallel finger cylinder 9 is activated to clamp the short frame 15, the second conveying device is activated to clamp and transport the long frame 14, the rotary cylinder 8 is activated to drive the clamping frame 5 at the output end of the rotary cylinder 8 to rotate 90°, and the short frame 15 is adjusted to be perpendicular to the long frame 14. The two short frames 15 and the two long frames 14 form a rectangular structure; the first drive motor 7 is activated to drive the drive wheel at the output end of the first drive motor 7 to rotate, thereby driving the conveyor belt 6, the first transmission wheel and the second transmission wheel to move synchronously. Since the first transmission wheel is located between the two clamping blocks and the two clamping blocks move in opposite directions, the conveyor belt 6 drives the two connecting frames 4 to move relative to or away from each other through the clamping blocks during the movement, which makes it easy to adjust the position of the short frame 15 and the long frame 14 according to the size of the photovoltaic panel, thereby facilitating the subsequent assembly of the frame around the photovoltaic panel;
[0031] The third drive motor is started, which drives the second gear at the output end of the third drive motor to rotate. Since the second gear meshes with the second rack, the second transport frame 3 is raised and lowered along the first transport frame 2, realizing the vertical height adjustment of the second transport frame 3 and raising and lowering the second transport frame 3 to a suitable position. Then, the second drive motor 11 is started, which drives the first gear at the output end of the second drive motor 11 to rotate. Since the first gear meshes with the first rack 10, the first transport frame 2 slides horizontally along the sliding frame 1, realizing the horizontal position adjustment of the first transport frame 2. This realizes the automated transport of the long frame 14 and the short frame 15, reducing labor costs while saving time and effort, and improving the production efficiency of photovoltaic panels.
[0032] This specific embodiment is merely an explanation of the present invention and is not intended to limit the invention. After reading this specification, those skilled in the art can make modifications to this embodiment without contributing any inventive step, but such modifications are protected by patent law as long as they are within the scope of the claims of the present invention.
Claims
1. A handling robot, characterized in that: Includes a sliding frame (1), on which a first transport frame (2) is slidably connected. The sliding frame (1) is provided with a first driving device for driving the first transport frame (2) to slide horizontally. The first transport frame (2) is slidably connected with a second transport frame (3). The first transport frame (2) is provided with a second driving device for driving the second transport frame (3) to lift vertically. The second transport frame (3) is provided with a first transport device for clamping and transporting two short frames (15) and a second transport device for clamping and transporting two long frames (14).
2. The handling robot according to claim 1, characterized in that: The first transport device includes two connecting frames (4) slidably connected to the second transport frame (3). The second transport frame (3) is provided with a first drive unit for driving the two connecting frames (4) to move relative to or away from each other. Clamping frames (5) are rotatably connected to the two connecting frames (4). The connecting frames (4) are provided with a second drive unit for driving the clamping frames (5) to rotate relative to the connecting frames (4). The clamping frames (5) are provided with a clamping unit for clamping the short frame (15).
3. The handling robot according to claim 2, characterized in that: The first drive unit includes a first drive wheel and a second drive wheel that are rotatably connected to the second transport frame (3). A conveyor belt (6) is tautly wound between the first drive wheel and the second drive wheel. The second transport frame (3) is provided with a drive assembly for driving the first drive wheel to rotate. The two connecting frames (4) are respectively fixedly connected to the conveyor belt (6) by clamps. The first drive wheel is located between the two clamps and the two clamps move in opposite directions.
4. The handling robot according to claim 3, characterized in that: The drive assembly includes a first drive motor (7) mounted on a second transport frame (3). The output end of the first drive motor (7) is provided with a drive wheel. A first tension wheel and a second tension wheel are rotatably connected to the second transport frame (3). The conveyor belt (6) is taut and wound between the drive wheel, the first tension wheel, and the second tension wheel.
5. The handling robot according to claim 2, characterized in that: The second drive unit includes a rotary cylinder (8) mounted on a connecting frame (4), and two clamping frames (5) are respectively mounted on the output ends of the two rotary cylinders (8).
6. The handling robot according to claim 2, characterized in that: The clamping unit includes a parallel finger cylinder (9) mounted on a clamping frame (5), and a short frame (15) abuts against the two output ends of the parallel finger cylinder (9).
7. The handling robot according to claim 1, characterized in that: The first driving device includes a first rack (10) horizontally arranged on the sliding frame (1), and a second drive motor (11) is provided on the first transport frame (2). The output end of the second drive motor (11) is provided with a first gear that matches the first rack (10), and the first gear meshes with the first rack (10).
8. The handling robot according to claim 1, characterized in that: The second drive device includes a second rack vertically mounted on the first transport frame (2), and a third drive motor is provided on the second transport frame (3). The output end of the third drive motor is provided with a second gear that matches the second rack, and the second rack and the second gear mesh with each other.
9. The handling robot according to claim 1, characterized in that: The second transport frame (3) is provided with a guide rail (12), and a guide block matching the guide rail (12) is slidably connected on the guide rail (12). The guide block is set on the first transport frame (2).
10. The handling robot according to claim 1, characterized in that: The first transport frame (2) has several weight-reducing holes (13).