Automatic shutdown device for wire breakage

Abstract

The utility model relates to the field of automatic shutdown equipment, and discloses a broken line automatic shutdown device which comprises a base structure, an induction shutdown assembly and a line arrangement device mechanism, a bottom plate is arranged outside the base structure, supporting column side plates are arranged on the two sides of the top of the bottom plate, the inner centers of the supporting column side plates are connected with a pay-off shaft, and one side of the pay-off shaft is connected with a motor; bases are arranged on the two sides of the exterior of the induction shutdown assembly, movable rods are installed on the inner sides of the bases, inductors are arranged in the middles of the movable rods in a sleeving mode, electrifying pipes are connected to the tops of the inductors, and one ends of the electrifying pipes are connected with an electric box; the wire arranging device mechanism comprises a conveying disc, a straightening plate and a movable disc. According to the utility model, the position of the induction shutdown assembly can move freely, the butt joint of different production devices is facilitated, and the effects of correcting and straightening conveyed wires are achieved by arranging the wire arrangement device mechanism and the straightening plate, so that the conveyed wires are not easy to scatter and are prevented from being knotted.

Description

Technical Field

[0001] This utility model relates to the field of automatic shutdown equipment, specifically an automatic shutdown device for wire breakage. Background Technology

[0002] Automatic production line shutdown upon line breakage refers to the automatic cessation of mechanical operation and production when a line breakage occurs during the production process. Sensors and corresponding switches are typically installed to detect abnormalities in the transmission line equipment and automatically stop the production line. This prevents defective products from entering the next production process due to mechanical failure and avoids wasted energy. Through some automated processes, production line automation and error prevention can be achieved.

[0003] Application number CN214428401U discloses an automatic stop device for copper stranded wire production in case of wire breakage. The automatic stop device includes a base plate, a support plate fixed to the upper surface of the base plate, and a motor mounted on the upper surface of the support plate. The output end of the motor is connected to a rotating shaft via a coupling. A pay-off reel and a distributor reel are sequentially fixed to the middle and top ends of the rotating shaft, respectively. A conductor tube is provided behind the distributor reel. A slot is formed on the pay-off reel, and a copper wire roller assembly is installed inside the slot. A distributor hole is formed on the distributor reel, and copper wire is drawn out from the copper wire roller assembly, passing sequentially through the distributor hole and the conductor tube. A braking mechanism is provided below the pay-off reel and distributor reel. This utility model can be used for the production and processing of copper stranded wire. Equipped with a braking mechanism, it can immediately stop the machine from continuing operation and promptly halt production in case of no wire or wire breakage.

[0004] In the existing technology, the wire is pulled out by a copper wire roller assembly and passes through the wire separating hole and the wire tube in sequence. The wire feeding reel and the wire separating reel are equipped with a braking mechanism and other components to achieve the function of automatic stop. There are many wire holes and wire tubes, which are easy to scatter, tangle and knot during the transmission process. In the case of no wire or broken wire, the braking mechanism stops the machine from continuing to work. The fixed position of the braking mechanism cannot be flexibly adjusted to adapt to the production machinery, thus limiting the scope of use of the braking mechanism. Utility Model Content

[0005] To solve the above-mentioned technical problems, this utility model is achieved through the following technical solution:

[0006] This utility model relates to an automatic stop device for wire breakage, comprising a base structure, a sensor-activated stop assembly, and a wire organizer mechanism. The base structure has a base plate on its exterior, and support side plates on both sides of the top of the base plate. A wire feeding shaft is connected to the center of the support side plates, and a motor is connected to one side of the wire feeding shaft. The sensor-activated stop assembly has bases on both sides of its exterior, and a movable rod is installed on the inner side of the base. A sensor is sleeved in the middle of the movable rod, and a power supply pipe is connected to the top of the sensor. One end of the power supply pipe is connected to an electrical box. The wire organizer mechanism includes a conveyor plate, a straightening plate, and a movable plate.

[0007] The system is equipped with a sensor-activated stop assembly. Two sets of sensors with through-holes inside detect the presence of a transmission line and work in conjunction with the electrical box to automatically close the external motor switch, thus achieving automatic stop upon line breakage. The sensor-activated stop assembly is also freely movable, making it easy to connect to different production equipment and expanding its application range.

[0008] In addition, a cable management mechanism is set up to transport the cable through a conveyor plate. The straightening plate straightens the cable, making it less likely for the cable to fall apart and avoid knots, thereby improving the efficiency of the conveying process.

[0009] Furthermore, the base plate is square, the support side plates are provided in two sets and are distributed in relative positions, both ends of the wire feeding shaft are adapted to be connected to the center position of the support side plates, and both ends of the wire feeding shaft are provided with connecting blocks, the connecting blocks are cylindrical and connected to the middle of the wire feeding shaft.

[0010] Furthermore, the base has two sets of equal-sized, centrally symmetrically distributed components. An opening is opened in the middle of the base. The opening is circular and extends to the middle of the base. The movable rod has two sets, with both ends adapted to and connected to the opening. The sensor has two sets, each with an equal-sized through hole inside. The through hole is circular and distributed at the center of the sensor. The power-conducting tube is covered with a square outer shell and connected to the power-conducting tube at the same length.

[0011] Furthermore, a straightening plate is provided on the outside of one side of the conveyor plate, and a movable plate is installed at the bottom of the conveyor plate.

[0012] Furthermore, the conveying plate is a circular plate with a circular conveying port at the center. The conveying port extends through both sides of the conveying plate. The straightening plate has two sets of plates that correspond to the positions of the conveying ports. The conveying plate and the movable plate are positioned correspondingly. The movable plate is a circular plate with a conveying hole inside. The conveying hole and the conveying port are the same size and distributed in relative positions.

[0013] This utility model has the following beneficial effects:

[0014] (1) This utility model: The induction stop component is set up. The through holes provided in the two sets of sensors can sense whether there is a transmission line. It works with the electrical box to automatically close the external motor switch, thereby achieving the effect of automatic stop when the line is broken. At the same time, the position of the induction stop component can be moved freely, which is convenient to connect to different production equipment and improves the application range.

[0015] (2) This utility model: The cable organizer mechanism is set up to transmit the cable through the conveyor plate and the straightening plate is used to straighten the transmitted cable, so that the transmitted cable is not easy to fall apart and thus avoids knotting, thereby improving the efficiency of the conveying work.

[0016] Of course, any product implementing this utility model does not necessarily need to achieve all of the advantages described above at the same time. Attached Figure Description

[0017] To more clearly illustrate the technical solutions of the embodiments of this utility model, the accompanying drawings used in the description of the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0018] Figure 1 This is a schematic diagram of the overall design of this utility model;

[0019] Figure 2 This is a schematic diagram of the overall rear view structure of this utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the induction stop component of this utility model;

[0021] Figure 4 This is a schematic diagram of the cable organizer mechanism of this utility model;

[0022] The attached diagram lists the components represented by each number as follows:

[0023] In the diagram: 1. Base structure; 2. Sensor-activated stop assembly; 3. Cable management mechanism; 101. Base plate; 102. Support side plate; 103. Cable feeding shaft; 104. Motor; 201. Base; 202. Movable rod; 203. Sensor; 204. Power supply pipe; 205. Electrical box; 301. Conveyor tray; 302. Straightening plate; 303. Movable tray. Detailed Implementation

[0024] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0025] Please see Figures 1-4 As shown, this utility model is an automatic stop device for wire breakage, including a base structure 1, a sensor-activated stop assembly 2, and a wire organizer mechanism 3. The base structure 1 has a base plate 101 on its outside, and support side plates 102 on both sides of the top of the base plate 101. The center of the support side plate 102 is connected to the wire feeding shaft 103, and a motor 104 is connected to one side of the wire feeding shaft 103. The sensor-activated stop assembly 2 has a base 201 on both sides of its outside, and a movable rod 202 is installed on the inside of the base 201. A sensor 203 is sleeved in the middle of the movable rod 202, and a power supply pipe 204 is connected to the top of the sensor 203. One end of the power supply pipe 204 is connected to an electrical box 205. The wire organizer mechanism 3 includes a conveyor plate 301, a straightening plate 302, and a movable plate 303.

[0026] The sensor-activated stop component 2 is set up to detect the presence of a transmission line through the through holes provided inside the two sets of sensors 203, and automatically closes the switch of the external motor 104 in conjunction with the electrical box 205, thereby achieving the effect of automatic stop when the line is broken. At the same time, the sensor-activated stop component 2 can move freely, making it convenient to connect to different production equipment and improving the application range.

[0027] In addition, a cable management mechanism 3 is set up to transport the cable through a conveyor plate 301. The straightening plate 302 is used to straighten the transmitted cable, making it less likely for the cable to fall apart and avoid knots, thereby improving the efficiency of the conveying process.

[0028] The base plate 101 is a square plate. The support side plate 102 is provided in two sets and is distributed in relative positions. Both ends of the wire feeding shaft 103 are adapted to be connected to the center position of the support side plate 102. Both ends of the wire feeding shaft 103 are provided with connecting blocks. The connecting blocks are cylindrical and connected to the middle of the wire feeding shaft 103.

[0029] The base 201 has two sets of equal-sized, centrally symmetrically distributed components. A circular opening is opened in the middle of the base 201, extending to the middle of the base 201. Two sets of movable rods 202 are provided, with both ends adapted to the opening. Two sets of sensors 203 are provided, each with a circular through hole located at the center of the sensor 203. A square outer shell is fitted around the power tube 204 and connected to the power tube 204 at the same length.

[0030] A straightening plate 302 is provided on one side of the conveyor plate 301, and a movable plate 303 is installed at the bottom of the conveyor plate 301.

[0031] The conveyor plate 301 is a circular plate with a circular conveying port at the center. The conveying port passes through both sides of the conveyor plate 301. The straightening plate 302 has two sets of plates that correspond to the positions of the conveying ports. The conveyor plate 301 and the movable plate 303 are in the same position. The movable plate 303 is a circular plate with a conveying hole inside. The conveying hole and the conveying port are the same size and distributed in relative positions.

[0032] Working principle: During use, the wire is conveyed through the wire feeding shaft 103 in the base structure 1. The wire is passed through the through holes inside the two sets of sensors 203 in the induction stop assembly 2. When the sensors detect the presence of wire, the motor 104 operates normally. When a wire is broken and the sensors 203 detect no wire, the power is automatically cut off through the external electrical box 205 in conjunction with the automatic switch, causing the motor 104 to stop working and the wire feeding shaft 103 to stop conveying, thus realizing the function of automatic stop when the wire is broken. At the same time, the position of the induction stop assembly 2 can be moved freely to facilitate connection with different production equipment. During the conveying process, a wire sorting mechanism 3 is provided. The conveyed wire is straightened and corrected through the straightening plate 302, so that the conveyed wire is not easy to scatter and thus avoids knots, thereby improving the conveying efficiency.

[0033] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to the specific implementations described. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. An automatic shutdown device for wire breakage, comprising a base structure (1), a sensor-activated shutdown assembly (2), and a wire organizer mechanism (3), characterized in that: The base structure (1) has a base plate (101) on the outside, and support side plates (102) are provided on both sides of the top of the base plate (101). The center of the support side plate (102) is connected to the wire feeding shaft (103), and a motor (104) is connected to one side of the wire feeding shaft (103). The sensor-activated stop assembly (2) has bases (201) on both sides of its exterior. A movable rod (202) is installed inside the base (201). A sensor (203) is sleeved in the middle of the movable rod (202). A power supply pipe (204) is connected to the top of the sensor (203). One end of the power supply pipe (204) is connected to an electrical box (205). The cable management mechanism (3) includes a conveyor plate (301), a straightening plate (302), and a movable plate (303).

2. The automatic shutdown device for wire breakage according to claim 1, characterized in that: The base plate (101) is a square plate. The support side plate (102) has two sets of relatively distributed support side plates. Both ends of the wire feeding shaft (103) are adapted to be connected to the center of the support side plate (102). Both ends of the wire feeding shaft (103) are provided with connecting blocks. The connecting blocks are cylindrical and connected to the middle of the wire feeding shaft (103).

3. The automatic shutdown device for wire breakage according to claim 2, characterized in that: The base (201) has two sets of equal-sized, centrally symmetrically distributed components. The base (201) has a through-hole in the middle, which is circular and extends to the middle of the base (201). The movable rod (202) has two sets, with both ends adapted to the through-hole. The sensor (203) has two sets, each with an equal-sized through-hole inside. The through-hole is circular and distributed at the center of the sensor (203). The power tube (204) is encased in a square shell and connected to the power tube (204) at the same length.

4. The automatic shutdown device for wire breakage according to claim 3, characterized in that: A straightening plate (302) is provided on one side of the conveyor plate (301), and a movable plate (303) is installed at the bottom of the conveyor plate (301).

5. The automatic shutdown device for wire breakage according to claim 4, characterized in that: The conveying plate (301) is a circular plate with a circular conveying port at the center. The conveying port passes through both sides of the conveying plate (301). The straightening plate (302) has two sets of plates that correspond to the positions of the conveying ports. The conveying plate (301) and the movable plate (303) are in the same position. The movable plate (303) is a circular plate with conveying holes inside. The conveying holes are the same size as the conveying ports and are distributed in relative positions.

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