Rare earth magnetic disk separation and purification device with adjustable magnetic disk spacing

By introducing an adjustable disk spacing structure and filter scraper design into the rare earth disk separation and purification device, the problem of the inability to adjust the spacing in existing equipment has been solved, improving the separation effect and operational stability, and reducing costs.

CN223620199UActive Publication Date: 2025-12-02JIANGSU TIAN XIN WATER TREATMENT EQUIP
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202423122550.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-18
Publication Date
2025-12-02
Estimated Expiration
2034-12-18

AI Technical Summary

Technical Problem

Existing rare earth disk separation and purification equipment cannot adjust the spacing between disks according to the size of magnetic suspended matter in wastewater, resulting in poor treatment effect, high processing and assembly difficulty, poor operational stability, and high operating cost.

Method used

A rare earth disk separation and purification device with adjustable disk spacing was designed. The rotating shaft and rare earth disks are driven by a servo motor. The spacing between adjacent disk bodies is adjusted by an adjustment component. Filter plates and scrapers are set in the purification chamber to improve separation efficiency and stability.

Benefits of technology

This invention enables the adjustment of disk spacing based on the size of magnetic suspended matter in wastewater, improving separation effect and efficiency, reducing processing and assembly difficulty and operating costs, while avoiding blockage by large particles and magnetic adsorption, thus ensuring the operational stability of the device.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223620199U_ABST
    Figure CN223620199U_ABST
Patent Text Reader

Abstract

The utility model discloses a rare earth magnetic disk separation and purification device with adjustable magnetic disk spacing. The rare earth magnetic disk separation and purification device comprises a purification box, a magnetic disk assembly clamped in the purification box, an adjusting assembly arranged on the purification box and a servo motor for providing power for the magnetic disk assembly, the magnetic disk assembly comprises a rotating shaft clamped in the purification box and a rare earth magnetic disk sleeving the rotating shaft; the adjusting assembly is used for adjusting the distance between every two adjacent rare earth magnetic discs. The output end of the servo motor is connected with the rotating shaft; the magnetic disk assembly is reasonable in structural design, the two magnetic disk bodies on the same magnetic disk assembly move relatively through the adjusting sets, and therefore the distance between every two adjacent rare earth magnetic disks can be adjusted, the magnetic disk assembly can freely adjust the distance between every two adjacent rare earth magnetic disks according to the size of magnetic suspended matter in waste water, and the magnetic disk assembly is simple in structure and convenient to use. The separation effect and the separation efficiency of magnetic substances in the wastewater are effectively improved, and the device is suitable for popularization and application.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] This utility model relates to the field of wastewater treatment technology, specifically to a rare earth disk separation and purification device with adjustable disk spacing. Background Technology

[0002] Wastewater generated during the production processes of metallurgical, mining, power, petroleum, and chemical enterprises contains magnetic suspended solids to varying degrees. If left untreated, it will pollute the environment and waste resources. To effectively purify the magnetic suspended solids in wastewater, it is imperative to design a magnetic suspended solids separation and purification device. Rare earth disk separation equipment technology was first applied to the treatment of steel rolling wastewater. Its core technology is the rare earth disk. When the fluid flows through the flow channel between the rare earth disks, the magnetic suspended flocs contained in the fluid are subjected to strong magnetic field force and adsorbed on the disk surface. As the disk rotates, they are gradually separated from the water.

[0003] However, existing rare earth disk separation and purification equipment cannot adjust the spacing between disks according to the size of the magnetic suspended matter in the wastewater when adsorbing and separating it, resulting in poor wastewater treatment effect. Moreover, existing rare earth disks are difficult to process and assemble, have poor operational stability, and have high operating costs. Utility Model Content

[0004] To address the aforementioned technical problems, this utility model provides a rare earth disk separation and purification device with adjustable disk spacing.

[0005] The technical solution of this utility model is as follows: a rare earth disk separation and purification device with adjustable disk spacing, including a purification box, a disk assembly rotatably snapped into the inside of the purification box, an adjustment component set on the upper surface of the purification box and connected to the disk assembly, and a servo motor set on the outer wall of the purification box and providing power to the disk assembly; a water inlet pipe is set on the upper end of one side of the purification box and a water outlet pipe is set on the lower end of the other side.

[0006] The disk assembly includes a rotating shaft that is rotatably snapped into the inside of the purification box and several rare earth disks that are equidistantly distributed on the rotating shaft; the rare earth disk includes two connecting sleeves that are slidably snapped into the rotating shaft, support rods that are respectively set around the two connecting sleeves, and disk bodies that are respectively fitted onto the outside of the two connecting sleeves and connected to the support rods at the corresponding positions, and the two disk bodies are movably inserted into each other.

[0007] The adjustment assembly includes a U-shaped frame set on the upper surface of the purification box, an adjustment screw that is rotatably engaged inside the U-shaped frame, rotating rings that are rotatably engaged on each connecting sleeve, and adjustment levers that are respectively set on the upper surface of each rotating ring; each adjustment lever has a threaded seat at the top end that is threadedly connected to the adjustment screw, and the internal threads of the two threaded seats corresponding to the same rare earth disk have opposite directions.

[0008] The output end of the servo motor is connected to the rotating shaft.

[0009] Furthermore, one of the connecting sleeves on the same rare earth disk is provided with a plug rod that can be movably inserted into another connecting sleeve;

[0010] Note: Using a plug-in rod to connect two connecting sleeves on the same rare earth disk can avoid speed differences between the two connecting sleeves under the action of the rotating shaft, which helps to improve the connection reliability between the rare earth disk and the rotating shaft.

[0011] Furthermore, on the two connecting sleeves on the same rare earth disk, a limiting baffle sleeved on the rotating shaft is provided on the opposite side of each other.

[0012] Note: By setting a limit baffle, friction between the rare earth disk and the inner wall of the purification box can be avoided.

[0013] Furthermore, the U-shaped frame is equipped with guide plates that are sleeved on the outside of each adjusting lever; each adjusting lever is fitted with a guide block that slides and engages with the guide plate.

[0014] Note: By setting a guide plate, the adjustment lever moves more stably inside the U-shaped frame, improving the reliability of disk spacing adjustment.

[0015] Furthermore, a filter plate is installed at the lower part of the purification box and above the outlet pipe. A cleaning rake is slidably engaged inside the purification box and abuts against the upper surface of the filter plate. A pull rod is installed on the cleaning rake that penetrates the purification box. A discharge chamber is installed on the outer wall of the purification box at the position corresponding to the filter plate.

[0016] Explanation: Large magnetic particles in the wastewater are deposited on the filter plate under the action of gravity. A cleaning rake is moved on the filter plate by a pull rod to discharge the large magnetic particles through the discharge chamber, which helps to improve the wastewater treatment efficiency.

[0017] Furthermore, the upper surface of the purification box is provided with a scraper that simultaneously abuts against the outer wall of each disk body, and a collection box connected to the scraper is provided on the outer wall of the purification box.

[0018] Note: During the disk's rotation, a scraper cleans the magnetic material adsorbed on the disk's surface. The cleaned magnetic material falls into the collection box, thus ensuring the disk's stability during use.

[0019] The working principle of this utility model is as follows:

[0020] Wastewater is injected into the purification tank through the inlet pipe. A servo motor drives the rotating shaft and rare earth disks to rotate synchronously. The disks adsorb magnetic substances in the water, thus purifying the magnetic wastewater. During the rotation of the rare earth disks, the adjusting screw is rotated. The connection between the threaded seat and the adjusting screw causes the two adjusting levers to move the corresponding rotating rings away from or closer to each other. This causes the two connecting sleeves on the same rare earth disk to move the corresponding disk bodies away from or closer to each other through the corresponding support rods. In this way, the distance between two adjacent rare earth disks can be adjusted.

[0021] Compared with the prior art, the beneficial effects of this utility model are reflected in the following aspects:

[0022] First, the structure of this utility model is reasonably designed. The adjustment group can drive the two disk bodies on the same disk assembly to move relative to each other, thereby realizing the adjustment of the distance between two adjacent rare earth disks. When this utility model is used, the distance between two adjacent rare earth disks can be freely adjusted according to the size of magnetic suspended matter in wastewater, which effectively improves the separation effect and separation efficiency of magnetic substances in wastewater.

[0023] Secondly, by using a support rod to sleeve the annular disk body outside the connecting sleeve, this utility model can effectively avoid the phenomenon of magnetic adsorption and "disk sticking" between two adjacent rare earth disks, thus ensuring the operational stability of the disk body. At the same time, by using the connecting sleeve to movably connect the disk body to the rotating shaft, the processing and assembly difficulty of the device is effectively reduced, thereby saving wastewater treatment costs.

[0024] Third, by setting a filter plate inside the purification tank, large magnetic particles in the wastewater are deposited on the filter plate under the action of gravity and finally discharged through the discharge chamber. This not only avoids large magnetic particles in the wastewater from clogging the outlet pipe, but also helps to improve the working efficiency of this utility model. Attached Figure Description

[0025] Figure 1 This is a longitudinal sectional view of the present invention.

[0026] Figure 2 This is the front view of this utility model;

[0027] Figure 3 This is the left view of this utility model;

[0028] Figure 4 This is a schematic diagram of the structure of the rare earth disk of this utility model;

[0029] Figure 5 This is a schematic diagram of the connection between the rare earth disk and the rotating shaft of this utility model;

[0030] Among them, 1-purification box, 10-inlet pipe, 11-outlet pipe, 2-disk assembly, 20-rotating shaft, 21-rare earth disk, 210-connecting sleeve, 2100-plug rod, 211-support rod, 212-disk body, 22-limit baffle, 3-adjustment assembly, 30-U-shaped frame, 31-adjusting screw, 32-rotating ring, 33-adjusting lever, 330-threaded seat, 331-guide block, 34-guide plate, 4-servo motor, 5-filter plate, 50-cleaning rake, 51-pull rod, 52-discharge chamber, 6-scraper, 60-collection box. Detailed Implementation

[0031] Example 1

[0032] like Figure 1 The device shown is a rare earth disk separation and purification device with adjustable disk spacing, including a purification box 1, a disk assembly 2 rotatably snapped into the inside of the purification box 1, an adjustment component 3 disposed on the upper surface of the purification box 1 and connected to the disk assembly 2, and a servo motor 4 disposed on the outer wall of the purification box 1 and providing power to the disk assembly 2; a water inlet pipe 10 is disposed on the upper end of one side of the purification box 1 and a water outlet pipe 11 is disposed on the lower end of the other side.

[0033] like Figure 1 , 4 As shown in Figure 5, the disk assembly 2 includes a rotating shaft 20 that is rotatably engaged inside the purification chamber 1 and seven rare earth disks 21 equidistantly distributed on the rotating shaft 20. Each rare earth disk 21 includes two connecting sleeves 210 that are slidably engaged on the rotating shaft 20, support rods 211 that are respectively disposed around the two connecting sleeves 210, and disk bodies 212 that are respectively fitted onto the outside of the two connecting sleeves 210 and connected to the support rods 211 at the corresponding positions. The two disk bodies 212 are movably inserted into each other. Both disk bodies 212 are sintered neodymium iron boron magnets with the grade N38.

[0034] like Figure 1 , 5 As shown, the adjustment assembly 3 includes a U-shaped frame 30 disposed on the upper end face of the purification box 1, an adjustment screw 31 rotatably engaged inside the U-shaped frame 30, rotating rings 32 rotatably engaged on each connecting sleeve 210, and adjustment levers 33 disposed on the upper end face of each rotating ring 32 respectively; each adjustment lever 33 has a threaded seat 330 at its top end that is threadedly connected to the adjustment screw 31, and the internal threads of the two threaded seats 330 corresponding to the same rare earth disk 21 are opposite in direction.

[0035] like Figure 1 As shown, the output end of the servo motor 4 is connected to the rotating shaft 20.

[0036] Example 2

[0037] The difference between this embodiment and Embodiment 1 is that:

[0038] like Figure 5 As shown, one of the connecting sleeves 210 on the same rare earth disk 21 is provided with a plug rod 2100 that can be movably inserted into the other connecting sleeve 210; both of the two connecting sleeves 210 on the same rare earth disk 21 are provided with a limiting baffle 22 sleeved on the rotating shaft 20 on their opposite sides.

[0039] Example 3

[0040] The difference between this embodiment and Embodiment 2 is that:

[0041] like Figure 1 As shown, the U-shaped frame 30 has a guide plate 34 sleeved on the outside of each adjusting lever 33; each adjusting lever 33 is sleeved with a guide block 331 that slides and engages with the guide plate 34.

[0042] Example 4

[0043] The difference between this embodiment and embodiment 3 is that:

[0044] like Figure 1 , 2 As shown, a filter plate 5 is installed at the lower part of the purification box 1 and above the water outlet pipe 11. A cleaning rake 50 is slidably engaged inside the purification box 1 and abuts against the upper surface of the filter plate 5. A pull rod 51 is installed on the cleaning rake 50 that penetrates the purification box 1. A discharge chamber 52 is installed on the outer wall of the purification box 1 at a position corresponding to the filter plate 5.

[0045] Example 5

[0046] The difference between this embodiment and embodiment 4 is that:

[0047] like Figure 3 As shown, the upper surface of the purification box 1 is provided with a scraper 6 that simultaneously abuts against the outer wall of each disk body 212, and a collection box 60 connected to the scraper 6 is provided on the outer wall of the purification box 1.

[0048] It should be noted that the servo motor 4 used in this utility model adopts existing technology and is not specifically limited here. Appropriate products can be selected according to actual needs.

Claims

1. A rare-earth disk separation and purification device with adjustable disk spacing, characterized in that, It includes a purification box (1), a disk assembly (2) that is rotatably snapped into the inside of the purification box (1), an adjustment component (3) that is disposed on the upper end face of the purification box (1) and connected to the disk assembly (2), and a servo motor (4) that is disposed on the outer side wall of the purification box (1) and provides power to the disk assembly (2); The disk assembly (2) includes a rotating shaft (20) that is rotatably engaged inside the purification box (1) and several rare earth disks (21) that are equidistantly distributed on the rotating shaft (20); the rare earth disk (21) includes two connecting sleeves (210) that are slidably engaged on the rotating shaft (20), support rods (211) that are respectively arranged around the two connecting sleeves (210), and disk bodies (212) that are respectively sleeved on the outside of the two connecting sleeves (210) and connected to the support rods (211) at the corresponding positions, and the two disk bodies (212) are movably inserted; The adjustment assembly (3) includes a U-shaped frame (30) set on the upper surface of the purification box (1), an adjustment screw (31) rotatably engaged inside the U-shaped frame (30), rotating rings (32) respectively rotatably engaged on each of the connecting sleeves (210), and adjustment levers (33) respectively corresponding to the upper surface of each of the rotating rings (32); each of the adjustment levers (33) has a threaded seat (330) at the top end that is threadedly connected to the adjustment screw (31), and the internal threads of the two threaded seats (330) corresponding to the same rare earth disk (21) are opposite in direction.

2. The rare earth disk separation and purification device with adjustable disk spacing according to claim 1, characterized in that, One of the connecting sleeves (210) on the same rare earth disk (21) is provided with a plug rod (2100) that is movably plugged into another connecting sleeve (210).

3. The rare earth disk separation and purification device with adjustable disk spacing according to claim 1, characterized in that, On the two connecting sleeves (210) on the same rare earth disk (21), each side of the sleeves (210) that are far apart from each other is provided with a limiting baffle (22) sleeved on the rotating shaft (20).

4. The rare earth disk separation and purification device with adjustable disk spacing according to claim 1, characterized in that, The U-shaped frame (30) is provided with a guide plate (34) sleeved on the outside of each adjusting lever (33); each adjusting lever (33) is provided with a guide block (331) that is slidably engaged with the guide plate (34).

5. The rare earth disk separation and purification device with adjustable disk spacing according to claim 1, characterized in that, A filter plate (5) is provided at the lower part of the purification box (1). A cleaning rake (50) is slidably engaged inside the purification box (1) and abuts against the upper surface of the filter plate (5). A pull rod (51) is provided on the cleaning rake (50) that penetrates the purification box (1). A discharge chamber (52) is provided on the outer wall of the purification box (1) at a position corresponding to the filter plate (5).

6. The rare earth disk separation and purification device with adjustable disk spacing according to claim 1, characterized in that, The upper surface of the purification box (1) is provided with a scraper (6) that simultaneously abuts against the outer wall of each disk body (212), and a collection box (60) connected to the scraper (6) is provided on the outer wall of the purification box (1).