Roadbed tamping device for road construction

By integrating a pressure roller mechanism into the roadbed compaction device, compaction and leveling are synchronized, solving the problem of insufficient leveling in traditional devices and improving construction efficiency and roadbed quality.

CN223620756UActive Publication Date: 2025-12-02XINJIANG HIGHWAY CONSTRUCTION (GROUP) CO LTD
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Patent Information

Application Number
CN202520245878.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2025-02-17
Publication Date
2025-12-02
Estimated Expiration
2035-02-17

AI Technical Summary

Technical Problem

Traditional roadbed compaction devices lack synchronous leveling functions, resulting in minor uneven steps on the roadbed surface after compaction, which increases construction complexity and cost.

Method used

Design a roadbed compaction device, equipped with a mobile chassis and a pressure roller mechanism. The tamping hammer achieves compaction through guide rods and linear bearings, and the pressure roller mechanism achieves synchronous leveling through a spring telescopic mechanism and a U-shaped frame pressure roller assembly.

Benefits of technology

Leveling is achieved simultaneously during the compaction process, avoiding subsequent processing, saving time and labor costs, improving the flatness of the roadbed, and providing a high-quality foundation for subsequent construction.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a roadbed tamping device for road construction, which comprises a movable chassis, at least one slotted hole is arranged on the upper end face of the movable chassis, linear bearings are fixedly arranged at two ends in the slotted hole, guide rods are slidably arranged in the linear bearings, a tamping hammer is fixedly arranged between the lower ends of the two guide rods, and a tamping plate is fixedly arranged at the lower end of the tamping hammer. A motor is fixedly arranged on the upper end face of the movable chassis, a driving disc is fixedly arranged on a driving shaft of the motor, a connecting rod is rotationally arranged on the side face, close to the edge, of the driving disc, and the other end of the connecting rod penetrates through a groove hole to be hinged to the upper end of the rammer. According to the compaction device, the compression roller mechanism is arranged, so that the compaction area can be leveled in an auxiliary manner while the compaction hammer is used for compacting the roadbed, the synchronous operation effectively avoids tiny uneven steps left after the operation of a traditional compaction device, and a leveling device does not need to be independently used for processing subsequently.
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Description

Technical Field

[0001] This utility model relates to the technical field of road construction equipment, specifically to a roadbed compaction device used in road construction. Background Technology

[0002] In road construction, foundation compaction is a crucial step. High-quality foundation compaction provides a stable base for road paving, ensuring the road has good load-bearing capacity and durability in subsequent use.

[0003] Traditional roadbed compaction devices have certain shortcomings in practical applications. When compacting the roadbed, these traditional devices only perform the function of compacting the soil. Due to the lack of a simultaneous leveling mechanism, small uneven steps often remain on the roadbed surface after compaction, caused by the compaction process. These uneven steps can affect subsequent road construction, requiring construction workers to use additional leveling equipment and spend extra time on separate leveling, which not only increases the complexity of construction but may also affect construction efficiency and costs. Utility Model Content

[0004] (I) Technical Issues

[0005] The purpose of this invention is to provide a roadbed compaction device for road construction, which aims to solve the problem that traditional roadbed compaction devices lack synchronous leveling function.

[0006] (II) Technical Content

[0007] To solve the above-mentioned technical problems, the technical solution of this utility model is as follows: a roadbed compaction device for road construction, comprising a movable chassis, at least one slot on the upper surface of the movable chassis, linear bearings fixedly mounted at both ends inside the slot, guide rods slidably mounted inside the linear bearings, a tamping hammer fixedly mounted between the lower ends of the two guide rods, a compaction plate fixedly mounted at the lower end of the tamping hammer, a motor fixedly mounted on the upper surface of the movable chassis, a drive disc fixedly mounted on the drive shaft of the motor, a connecting rod rotatably mounted near the edge of the side of the drive disc, the other end of the connecting rod passing through the slot and hinged to the upper end of the tamping hammer, and a pressure roller mechanism for assisting leveling fixedly mounted near one end of the bottom of the movable chassis.

[0008] Furthermore, the pressure roller mechanism includes a spring telescopic mechanism fixedly mounted on the bottom of the movable chassis, and a pressure roller assembly is fixedly mounted on the lower end of the spring telescopic mechanism.

[0009] Furthermore, the spring telescopic mechanism includes a cavity fixedly disposed at the bottom of the movable chassis, an insert rod inserted into the bottom of the cavity, a limiting plate fixedly disposed at one end of the insert rod extending into the cavity, a spring disposed between the limiting plate and the top surface inside the cavity, and a pressure roller assembly fixedly disposed at the lower end of the insert rod.

[0010] Furthermore, the pressure roller assembly includes a U-shaped frame fixedly disposed at the lower end of the insert rod, and a pressure roller is rotatably disposed inside the U-shaped frame.

[0011] Furthermore, the mobile chassis includes a base plate and rollers fixedly installed at the bottom corner of the base plate, and also includes a handrail fixedly installed on the upper surface of the base plate.

[0012] (III) Technical Effects

[0013] Compared with existing technologies, the advantages of this invention are as follows: During the roadbed compaction process, the pressure roller mechanism installed at the bottom of the mobile chassis enables simultaneous compaction of the roadbed by the tamping hammer and auxiliary leveling of the compacted area. This synchronous operation effectively avoids the minor uneven steps left after traditional compaction equipment, eliminating the need for subsequent separate leveling equipment and significantly saving construction time and labor costs. Simultaneously, it improves the flatness of the roadbed, providing a better foundation for subsequent road construction. Attached Figure Description

[0014] Figure 1 This is a three-dimensional structural diagram of a roadbed compaction device for road construction according to this utility model. Figure 1 .

[0015] Figure 2 This is a three-dimensional structural diagram of a roadbed compaction device for road construction according to this utility model. Figure 2 .

[0016] Figure 3 This is a three-dimensional structural diagram of a roadbed compaction device for road construction according to this utility model. Figure 3 .

[0017] Figure 4 This is a schematic diagram of the main structure of a roadbed compaction device for road construction according to this utility model.

[0018] Figure 5 This is a top view schematic diagram of a roadbed compaction device for road construction according to this utility model.

[0019] Figure 6 This is a schematic diagram of the cross-sectional structure of a roadbed compaction device for road construction according to this utility model.

[0020] Figure 7 This is a schematic diagram of the roller mechanism of a roadbed compaction device for road construction according to this utility model.

[0021] As shown in the figure: 1. Movable chassis; 2. Slot; 3. Linear bearing; 4. Guide rod; 5. Hammer; 6. Compactor plate; 7. Motor; 8. Drive disc; 9. Connecting rod; 10. Spring telescopic mechanism; 11. Pressure roller assembly; 12. Cavity; 13. Insert rod; 14. Limiting plate; 15. Spring; 16. U-shaped frame; 17. Pressure roller; 18. Base plate; 19. Roller; 20. Handrail. Detailed Implementation

[0022] In the description of this utility model, it should be understood that the terms "upper", "lower", "front", "rear", "left", "right", "inner", "outer", "center", etc., indicate the orientation or positional relationship based on the orientation or positional relationship shown in the accompanying drawings. They are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation structure and operation. Therefore, they should not be construed as limitations on this utility model.

[0023] In the description of this utility model, it should also be noted that, unless otherwise explicitly specified and limited, the terms "provided with," "installed," "connected," "linked," etc., should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0024] The present invention will now be described in further detail with reference to the accompanying drawings.

[0025] Combined with appendix Figure 1 To be continued Figure 7 A roadbed compaction device for road construction includes a mobile chassis 1, which includes a base plate 18 and rollers 19 fixedly installed at the bottom corner of the base plate 18. It also includes a handrail 20 fixedly installed on the upper surface of the base plate 18. The upper surface of the mobile chassis 1 has at least one slot 2. Linear bearings 3 are fixedly installed at both ends inside the slot 2. Guide rods 4 are slidably installed inside the linear bearings 3. A tamping hammer 5 is fixedly installed between the lower ends of the two guide rods 4. A compaction plate 6 is fixedly installed at the lower end of the tamping hammer 5. A motor 7 is fixedly installed on the upper surface of the mobile chassis 1. A drive disc 8 is fixedly installed on the drive shaft of the motor 7. A connecting rod 9 is rotatably installed on the side of the drive disc 8 near its edge. The other end of the connecting rod 9 passes through the slot 2 and is hinged to the upper end of the tamping hammer 5. A pressure roller mechanism for assisting leveling is fixedly installed near one end of the bottom of the mobile chassis 1.

[0026] In this embodiment, as a preferred technical solution, the pressure roller mechanism includes a spring telescopic mechanism 10 fixedly disposed at the bottom of the movable chassis 1. A pressure roller assembly 11 is fixedly disposed at the lower end of the spring telescopic mechanism 10. The spring telescopic mechanism 10 includes a cavity 12 fixedly disposed at the bottom of the movable chassis 1. An insert rod 13 is inserted and connected to the bottom of the cavity 12. A limiting plate 14 is fixedly disposed at one end of the insert rod 13 that extends into the cavity 12. A spring 15 is disposed between the limiting plate 14 and the top surface inside the cavity 12. The pressure roller assembly 11 is fixedly disposed at the lower end of the insert rod 13. The pressure roller assembly 11 includes a U-shaped frame 16 fixedly disposed at the lower end of the insert rod 13. A pressure roller 17 is rotatably disposed inside the U-shaped frame 16.

[0027] The working principle of this utility model's roadbed compaction device for road construction is as follows: A motor 7 drives a drive disc 8 to rotate. The drive disc 8, through a connecting rod 9, drives a tamping hammer 5 to reciprocate up and down under the guidance of a linear bearing 3 and a guide rod 4. The compaction plate 6 at the lower end of the tamping hammer 5 compacts the roadbed. Simultaneously, during the movement of the movable chassis 1, the pressure roller mechanism at the bottom assists in leveling the compacted area. The spring telescopic mechanism 10 in the pressure roller mechanism can adaptively adjust the height of the pressure roller assembly 11 according to the undulations of the roadbed surface, ensuring that the pressure roller 17 is always in contact with the roadbed surface, achieving synchronous leveling.

[0028] The working process of this utility model's roadbed compaction device for road construction is as follows:

[0029] 1. First, the device is moved to the starting position of the roadbed that needs to be compacted by the rollers 19 of the mobile chassis 1. The construction workers can push the device by the handrail 20.

[0030] 2. Start motor 7, which drives drive disc 8 to rotate. As drive disc 8 rotates, connecting rod 9, which is rotatably connected near the edge on the side, moves along with the rotation of the disc.

[0031] 3. The other end of the connecting rod 9 is hinged to the upper end of the rammer 5. As the connecting rod 9 moves, it drives the rammer 5 to move up and down. The rammer 5 relies on the guide rods 4 installed in the linear bearings 3 at both ends to ensure the vertical stability of its movement.

[0032] 4. The tamping plate 6 at the lower end of the tamping hammer 5 repeatedly tamps the roadbed as the tamping hammer 5 moves up and down.

[0033] 5. During the movement of the mobile chassis 1, the pressure roller mechanism starts to work. The pressure roller 17, which is rotatably installed inside the U-shaped frame 16 fixed at the lower end of the insertion rod 13, is always in contact with the roadbed surface under the action of the spring telescopic mechanism 10. As the mobile chassis 1 moves, it levels the roadbed after compaction and removes the small uneven steps caused by compaction.

[0034] The present invention and its embodiments have been described above. This description is not restrictive, and the accompanying drawings are only one embodiment of the present invention; the actual structure is not limited thereto. In conclusion, if those skilled in the art are inspired by this description and design similar structures and embodiments without departing from the inventive spirit of the present invention, such designs should fall within the protection scope of the present invention.

Claims

1. A roadbed compaction device for road construction, comprising a mobile chassis (1), characterized in that: The upper surface of the mobile chassis (1) is provided with at least one slot (2). Both ends of the slot (2) are fixedly provided with linear bearings (3). Guide rods (4) are slidably provided inside the linear bearings (3). A tamping hammer (5) is fixed between the lower ends of the two guide rods (4). A tamping plate (6) is fixedly provided at the lower end of the tamping hammer (5). A motor (7) is fixedly provided on the upper surface of the mobile chassis (1). A drive disc (8) is fixedly provided on the drive shaft of the motor (7). A connecting rod (9) is rotatably provided on the side of the drive disc (8) near the edge. The other end of the connecting rod (9) passes through the slot (2) and is hinged to the upper end of the tamping hammer (5). A pressure roller mechanism for assisting leveling is fixedly provided at one end of the bottom of the mobile chassis (1).

2. The roadbed compaction device for road construction according to claim 1, characterized in that: The pressure roller mechanism includes a spring telescopic mechanism (10) fixedly mounted on the bottom of the movable chassis (1), and a pressure roller assembly (11) is fixedly mounted on the lower end of the spring telescopic mechanism (10).

3. A roadbed compaction device for road construction according to claim 2, characterized in that: The spring telescopic mechanism (10) includes a cavity (12) fixedly installed at the bottom of the movable chassis (1), a rod (13) is inserted and connected to the bottom of the cavity (12), a limiting plate (14) is fixedly installed at one end of the rod (13) that extends into the cavity (12), a spring (15) is provided between the limiting plate (14) and the top surface inside the cavity (12), and a pressure roller assembly (11) is fixedly installed at the lower end of the rod (13).

4. A roadbed compaction device for road construction according to claim 3, characterized in that: The pressure roller assembly (11) includes a U-shaped frame (16) fixedly disposed at the lower end of the insert rod (13), and a pressure roller (17) is rotatably disposed inside the U-shaped frame (16).

5. A roadbed compaction device for road construction according to claim 1, characterized in that: The mobile chassis (1) includes a base plate (18) and rollers (19) fixed at the bottom corner of the base plate (18), and also includes a handrail (20) fixed on the upper surface of the base plate (18).