Mounting device for foundation pit profile steel combined support lower cover plate
Through the automated design of the support frame, fixing mechanism, adjustment structure and clamping mechanism, the problems of low installation efficiency and high physical labor consumption of traditional lower cover plates are solved, and efficient and safe installation of lower cover plates is achieved.
Patent Information
- Application Number
- CN202422644279.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-10-31
AI Technical Summary
Traditional installation of the bottom cover plate requires manual labor and ropes, which is inefficient and consumes a lot of physical strength.
The system employs a support frame, fixing mechanism, adjustment structure, and clamping mechanism, and utilizes a motor and hydraulic cylinder to drive the threaded rod, fixing plate, and clamping plate to achieve automated installation of the lower cover plate.
It improves the stability and safety of the lower cover plate installation, reduces manual operation steps, reduces labor intensity, and improves installation efficiency.
Smart Images

Figure CN223620916U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the technical field of installation device for the lower cover plate of the steel support for foundation pit, and in particular to an installation device for the lower cover plate of the combined steel support for foundation pit. Background Technology
[0002] In foundation pit engineering, steel composite supports greatly enhance the rigidity and stability of components, thereby expanding the application range of steel supports in engineering. To ensure that the standard components of each branch of the steel composite support can be stressed in a coordinated manner when under pressure, cover plates should be installed at certain intervals on the upper and lower flanges of the standard H-beams in the same row. The force is transmitted between the branches through the upper flange cover plate (hereinafter referred to as the upper cover plate) and the lower flange cover plate (hereinafter referred to as the lower cover plate) and the connecting bolts.
[0003] The installation device for the lower cover plate of the foundation pit steel composite support still has the following defects when in use: the traditional installation of the lower cover plate requires manual labor and ropes, which not only consumes a lot of physical strength, but is also inefficient. Utility Model Content
[0004] The purpose of this utility model is to address the shortcomings of existing technologies by proposing a foundation pit steel composite support under-cover plate installation device.
[0005] To achieve the above objectives, this utility model adopts the following technical solution: a foundation pit steel composite support lower cover plate installation device, comprising:
[0006] Support frame, used to support the lower cover plate mounting device;
[0007] The fixing mechanism includes a fixing plate 1 and a fixing plate 2 arranged on the support frame, which are used to fix the mounting device when installing the lower cover plate;
[0008] The adjustment structure includes a hydraulic cylinder arranged on a support frame, used to drive the lower cover plate for installation;
[0009] The clamping mechanism includes a clamping plate arranged on a support frame for fixing the installed lower cover plate.
[0010] As a further description of the above technical solution: the fixing mechanism also includes:
[0011] The threaded rod is rotatably connected to the lower end of one side of the support frame and is threaded to the first fixed plate and the second fixed plate, and is used to drive the first fixed plate and the second fixed plate to move.
[0012] Motor 1 is fixedly mounted on the lower end of one side of the support frame and is used to drive the threaded rod to rotate;
[0013] A limiting groove is provided at the lower end of one side of the support frame to limit the first fixing plate and the second fixing plate.
[0014] As a further description of the above technical solution: the threaded rod is provided with two sets of opposite threads, and the first fixing plate and the second fixing plate are respectively provided on both sides of the threaded rod.
[0015] As a further description of the above technical solution: the second fixing plate is slidably connected to the support frame, the first fixing plate is slidably connected to the support frame, the first fixing plate is slidably connected to the limiting groove, and the second fixing plate is slidably connected to the limiting groove.
[0016] As a further description of the above technical solution: the adjustment structure also includes:
[0017] A rotating block is rotatably connected to the middle of the upper end of the support frame, and a hydraulic cylinder is fixedly connected to the upper end of the rotating block to support the hydraulic cylinder.
[0018] The gear disc is fixedly arranged at the lower end of the rotating block and is used to drive the rotating block to rotate.
[0019] A circular gear meshes with a gear disc to drive the disc to rotate;
[0020] Motor 2 is fixedly mounted on the upper surface of the support frame, and its output end is fixedly mounted on the spur gear to drive the spur gear to rotate.
[0021] As a further description of the above technical solution: the output end of the second motor passes through the support frame, and the output end of the first hydraulic cylinder passes through the rotating block.
[0022] As a further description of the above technical solution: the clamping mechanism also includes:
[0023] A support plate is fixedly arranged at the output end of hydraulic cylinder one, and clamping plate one is slidably connected to the support plate for supporting clamping plate one;
[0024] The second hydraulic cylinder has its tail end fixedly mounted on the support plate and its output end fixedly mounted on the first clamping plate, which is used to drive the first clamping plate to slide on the support plate.
[0025] Clamping plate two is fixedly arranged on the lower surface of the support plate away from clamping plate one, and is used to cooperate with clamping plate one to fix the lower cover plate.
[0026] As a further description of the above technical solution: the second clamping plate is L-shaped, and the first clamping plate is L-shaped.
[0027] This utility model has the following beneficial effects:
[0028] 1. In this utility model, the threaded rod is driven by a motor to rotate on the support frame. Two sets of reverse threads drive the fixing plate one and the fixing plate two to slide opposite each other on the support frame and the limiting groove, thereby firmly attaching to the steel beam and completing the fixation of the device. This enhances the overall stability when installing the lower cover plate and improves the safety of construction.
[0029] 2. In this utility model, the opening and closing of the clamping plate can be easily controlled by the cooperation of hydraulic cylinder one and hydraulic cylinder two, thereby fixing the lower cover plate; driven by motor two, the lower cover plate can be rotated on the support frame to achieve precise installation of the lower cover plate, which greatly reduces the steps and time of manual operation and improves the installation efficiency. At the same time, since most of the work is done by machinery, it also greatly reduces the physical strength consumed by the workers during the installation process and reduces the labor intensity. Attached Figure Description
[0030] Figure 1 This utility model provides a structural schematic diagram of a steel composite support lower cover plate installation device for foundation pits. Figure 1 ;
[0031] Figure 2 This is a structural illustration of a foundation pit steel composite support lower cover plate installation device proposed in this utility model;
[0032] Figure 3 This is an exploded view of an installation device for a bottom cover plate of a composite steel support for a foundation pit, as proposed in this utility model.
[0033] Figure 4 This is a partial exploded view of the structure of the foundation pit steel composite support lower cover plate installation device proposed in this utility model.
[0034] Legend:
[0035] 1. Support frame; 201. Motor 1; 202. Threaded rod; 203. Fixing plate 1; 204. Fixing plate 2; 205. Limiting groove; 301. Rotating block; 302. Hydraulic cylinder 1; 303. Motor 2; 304. Circular gear; 305. Gear disc; 401. Support plate; 402. Hydraulic cylinder 2; 403. Clamping plate 1; 404. Clamping plate 2. Detailed Implementation
[0036] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.
[0037] Example 1:
[0038] For reference Figures 1 to 4 The present invention provides a foundation pit steel composite support lower cover plate installation device, including a support frame 1 for supporting the lower cover plate installation device. The support frame 1 includes a fixing mechanism, including a fixing plate 203 and a fixing plate 204 arranged on the support frame 1, for fixing the installation device when installing the lower cover plate.
[0039] In a preferred embodiment, the fixing mechanism further includes: a threaded rod 202, rotatably connected to the lower end of one side of the support frame 1, and threadedly connected to the first fixing plate 203 and the second fixing plate 204, for driving the first fixing plate 203 and the second fixing plate 204 to move; a motor 201, fixedly arranged at the lower end of one side of the support frame 1, for driving the threaded rod 202 to rotate; and a limiting groove 205, formed at the lower end of one side of the support frame 1, for limiting the first fixing plate 203 and the second fixing plate 204.
[0040] It should be noted that the bottom of fixing plate 1 203 is U-shaped, and the bottom of fixing plate 2 204 is U-shaped.
[0041] In a preferred embodiment, the threaded rod 202 is provided with two sets of opposite threads, and the first fixing plate 203 and the second fixing plate 204 are respectively provided on both sides of the threaded rod 202;
[0042] In a preferred embodiment, fixing plate 204 is slidably connected to support frame 1, fixing plate 203 is slidably connected to support frame 1, fixing plate 203 is slidably connected to limiting groove 205, and fixing plate 204 is slidably connected to limiting groove 205.
[0043] Example 2:
[0044] Based on Example 1, in order to further improve the installation efficiency of the lower cover plate of the steel composite support, an adjustment structure is provided on the support frame 1;
[0045] As a preferred embodiment, the adjustment structure includes a hydraulic cylinder 302 arranged on the support frame 1, which is used to drive the lower cover plate for installation;
[0046] In a preferred embodiment, the adjustment structure further includes: a rotating block 301, rotatably connected to the middle of the upper end of the support frame 1, and a hydraulic cylinder 302 fixedly connected to the upper end of the rotating block 301 for supporting the hydraulic cylinder 302; a gear 305, fixedly arranged at the lower end of the rotating block 301 for driving the rotating block 301 to rotate; a spur gear 304, meshingly connected to the gear 305 for driving the gear 305 to rotate; and a motor 303, fixedly arranged on the upper surface of the upper end of the support frame 1, with its output end fixedly arranged on the spur gear 304 for driving the spur gear 304 to rotate.
[0047] It should be noted that the rotating block 301 passes through the support frame 1;
[0048] In a preferred embodiment, the output end of the second motor 303 passes through the support frame 1, and the output end of the first hydraulic cylinder 302 passes through the rotating block 301.
[0049] Example 3:
[0050] Based on Example 2, in order to further improve the installation efficiency of the lower cover plate of the steel composite support, a clamping mechanism is provided on the support frame 1;
[0051] In a preferred embodiment, the clamping mechanism includes a clamping plate 403 arranged on the support frame 1 for fixing the installed lower cover plate;
[0052] In a preferred embodiment, the clamping mechanism further includes: a support plate 401, fixedly disposed on the output end of hydraulic cylinder 302, and clamping plate 403 slidably connected to the support plate 401 for supporting clamping plate 403; a hydraulic cylinder 402, with its tail end fixedly disposed on the support plate 401 and its output end fixedly disposed on clamping plate 403 for driving clamping plate 403 to slide on the support plate 401; and clamping plate 404, fixedly disposed on the lower surface of the support plate 401 on the side away from clamping plate 403 for cooperating with clamping plate 403 to fix and install the lower cover plate.
[0053] In a preferred embodiment, the second clamp 404 is L-shaped and the first clamp 403 is L-shaped.
[0054] Working Principle: In use, firstly, with the assistance of hoisting machinery and workers, the support frame 1 is placed on the steel crossbeam. Then, motor 201 is turned on, driving the threaded rod 202 to rotate on the support frame 1. The threaded rod 202, through two sets of reverse threads, drives the fixing plate 203 and fixing plate 204 to slide opposite each other on the support frame 1 and the limiting groove 205. When the fixing plates 203 and 204 are in contact with the steel crossbeam on both sides, the device is fixed, thereby improving the overall stability during the installation of the lower cover plate. To ensure stable construction safety, the lower cover plate is placed horizontally on top of the steel beam. Hydraulic cylinder 302 is then activated, causing support plate 401 to descend. When clamping plates 404 and 403 descend to both sides of the cover plate, hydraulic cylinder 302 is deactivated. Hydraulic cylinder 402 is then activated, causing clamping plate 403 to slide towards clamping plate 404 on support plate 401. The lower cover plate is then secured when clamping plates 404 and 403 are in contact with both sides. The hydraulic cylinder 302 is then activated in reverse, causing the lower cover plate on the support plate 401 to rise. When the lower cover plate leaves the surface of the steel profile, the hydraulic cylinder 302 is deactivated. Then, the motor 303 is activated, driving the spur gear 304 to rotate. The spur gear 304 drives the gear disc 305 to rotate, which in turn drives the rotating block 301 to rotate on the support frame 1. The rotating block 301 drives the hydraulic cylinder 302 to rotate, which in turn drives the lower cover plate on the support plate 401 to rotate. The hydraulic cylinder 302 deactivates the hydraulic cylinder 302 when the lower cover plate has rotated to 90 degrees. Turn off motor 2 (303), then turn on hydraulic cylinder 1 (302) to move the lower cover plate downwards. When the lower cover plate descends to below the steel section, turn off hydraulic cylinder 1 (302). Then turn on motor 2 (303) in the opposite direction to rotate the lower cover plate 90 degrees. Then turn off motor 2 (303) and turn on hydraulic cylinder 1 (302) to move the lower cover plate upwards to fit against the lower surface of the steel section. Then, the workers can fix the lower cover plate to the steel section beam with bolts and nuts. This not only reduces the physical strength of the workers when installing the lower cover plate, but also greatly improves the installation efficiency.
[0055] Finally, it should be noted that the above description is only a preferred embodiment of the present utility model and is not intended to limit the present utility model. Although the present utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the technical solutions described in the foregoing embodiments or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc., made within the spirit and principles of the present utility model should be included within the protection scope of the present utility model.
Claims
1. A device for installing a lower cover plate of a foundation pit steel composite support, characterized in that: include: Support frame (1) is used to support the lower cover plate mounting device; The fixing mechanism includes a fixing plate 1 (203) and a fixing plate 2 (204) arranged on the support frame (1) for fixing the mounting device when installing the lower cover plate; The adjustment structure includes a hydraulic cylinder (302) arranged on the support frame (1) for driving the lower cover plate to be installed; The clamping mechanism includes a clamping plate (403) arranged on the support frame (1) for fixing the installed lower cover plate.
2. The installation device for the lower cover plate of the foundation pit steel composite support according to claim 1, characterized in that: The fixing mechanism also includes: The threaded rod (202) is rotatably connected to the lower end of one side of the support frame (1) and threadedly connected to the first fixed plate (203) and the second fixed plate (204) to drive the first fixed plate (203) and the second fixed plate (204) to move. Motor 1 (201) is fixedly arranged at the lower end of one side of the support frame (1) and is used to drive the threaded rod (202) to rotate; A limiting groove (205) is provided at the lower end of one side of the support frame (1) to limit the first fixing plate (203) and the second fixing plate (204).
3. The installation device for the lower cover plate of the foundation pit steel composite support according to claim 2, characterized in that: The threaded rod (202) has two sets of opposite threads, and the first fixing plate (203) and the second fixing plate (204) are respectively located on both sides of the threaded rod (202).
4. The installation device for the lower cover plate of the foundation pit steel composite support according to claim 3, characterized in that: The second fixing plate (204) is slidably connected to the support frame (1), the first fixing plate (203) is slidably connected to the support frame (1), the first fixing plate (203) is slidably connected to the limiting groove (205), and the second fixing plate (204) is slidably connected to the limiting groove (205).
5. The installation device for the lower cover plate of the foundation pit steel composite support according to claim 4, characterized in that: The adjustment structure further includes: The rotating block (301) is rotatably connected to the middle of the upper end of the support frame (1), and the hydraulic cylinder (302) is fixedly connected to the upper end of the rotating block (301) to support the hydraulic cylinder (302). The gear disc (305) is fixedly arranged at the lower end of the rotating block (301) and is used to drive the rotating block (301) to rotate. A spur gear (304) meshes with a gear disc (305) and is used to drive the gear disc (305) to rotate; Motor 2 (303) is fixedly arranged on the upper surface of the support frame (1), and its output end is fixedly arranged on the spur gear (304) to drive the spur gear (304) to rotate.
6. The installation device for the lower cover plate of the foundation pit steel composite support according to claim 5, characterized in that: The output end of the second motor (303) passes through the support frame (1), and the output end of the first hydraulic cylinder (302) passes through the rotating block (301).
7. The installation device for the lower cover plate of the foundation pit steel composite support according to claim 6, characterized in that: The clamping mechanism further includes: A support plate (401) is fixedly arranged at the output end of a hydraulic cylinder (302), and a clamping plate (403) is slidably connected to the support plate (401) for supporting the clamping plate (403). The second hydraulic cylinder (402) has its tail end fixedly arranged on the support plate (401) and its output end fixedly arranged on the clamping plate (403), which is used to drive the clamping plate (403) to slide on the support plate (401). Clamping plate two (404) is fixedly arranged on the lower surface of the support plate (401) away from clamping plate one (403) and is used to cooperate with clamping plate one (403) to fix and install the lower cover plate.
8. The installation device for the lower cover plate of the foundation pit steel composite support according to claim 7, characterized in that: The second clamp (404) is L-shaped, and the first clamp (403) is L-shaped.