Multifunctional tire-based dryer

The design of the multi-functional base dryer solves the problems of single heat source and uneven heating, realizes energy saving and consumption reduction of heat source and real-time monitoring of base width, and improves the production quality of roll material.

CN223623314UActive Publication Date: 2025-12-02QINGDAO ORIENTAL YUHONG BUILDING MATERIALS CO LTD
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Patent Information

Application Number
CN202423034250.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-09
Publication Date
2025-12-02
Estimated Expiration
2034-12-09

AI Technical Summary

Technical Problem

Existing modified bitumen waterproof membrane base dryers rely on a single heat source, which can easily lead to problems such as uneven heating, substandard base width, and insufficient tension feedback.

Method used

The multi-functional tire base dryer includes multiple heat sources with switchable heaters, a circulating fan, a width detector, and a tension sensor, enabling diversified utilization of heat energy, temperature uniformity, and real-time width monitoring.

Benefits of technology

It achieves energy conservation and consumption reduction of thermal energy, prevents the tire base from narrowing and shrinking, reduces the defect rate of roll material, and improves the tension control accuracy of the production line.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multifunctional tire base dryer which comprises a box body, a drying device and a drying device. The heater is arranged in the accommodating cavity, the heater is used for introducing at least two different heat sources, and the at least two different heat sources can be switched; the guide roller is arranged in the accommodating cavity, and the guide roller is used for conveying the tire base; the circulating fan is arranged on the box body so as to introduce circulating air into the accommodating cavity; the breadth detector is arranged in the containing cavity and located at the end, leading out of the box body, of the tire base. According to the utility model, at least two different heat sources can be introduced, so that a user can use heat energy with the lowest unit price according to heat accounting at different stages, and the effects of energy conservation and consumption reduction are realized. And the circulating fan is arranged on the box body, so that the temperature in the box body is more balanced, and the tire base can be uniformly heated. Meanwhile, by arranging the breadth detector, the breadth of the tire base is tracked and detected in real time, early warning can be conducted on the abnormal breadth of the tire base in time, and the reject ratio of the coiled materials is reduced.
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Description

Technical Field

[0001] This utility model relates to the field of waterproof membrane application and construction technology, and more specifically, to a multi-functional base dryer. Background Technology

[0002] Existing modified bitumen waterproof membrane base dryers typically use a heat transfer oil heating system, resulting in a single heat source and an inability to switch between various advantageous heat sources, such as off-peak electricity or steam. Ineffective heat circulation within the drying chamber can easily lead to uneven heating of the base material. Furthermore, due to the properties of the base material, it can experience narrowing and shrinkage during the drying process. If the production line tension is not adjusted in time, the narrowing of the base material can easily result in the bitumen membrane failing to meet width requirements.

[0003] Therefore, existing tire base dryers typically have the following disadvantages:

[0004] 1. The heat source is heat transfer oil, which is relatively simple.

[0005] 2. There is no heat circulation inside the box, which can easily lead to uneven heating.

[0006] 3. The tire base width was not fed back in real time.

[0007] 4. No tension feedback. Utility Model Content

[0008] One objective of this invention is to provide a new technical solution for a tire base dryer, which can at least solve one technical problem existing in the prior art.

[0009] This utility model provides a multi-functional tire base dryer, comprising: a housing with a receiving cavity inside; a heater disposed within the receiving cavity, the heater being used to introduce at least two different heat sources, and the at least two different heat sources being switchable; a guide roller disposed within the receiving cavity, the guide roller being used to convey the tire base; a circulating fan disposed on the housing to introduce circulating air into the receiving cavity; and a width measuring instrument disposed within the receiving cavity and located at one end where the tire base exits the housing.

[0010] Optionally, the heater has at least two input valves at its input end and at least two output valves at its output end. The input valves and the output valves are interconnected, and the input valves are used to input the heat source.

[0011] Optionally, there are three input valves and three output valves, and the heater is used to introduce three different heat sources.

[0012] Optionally, the cross-section of the heater is in the shape of a Chinese character'mu' (目), and the three different heat sources are respectively heat-conducting oil, steam, and electric current.

[0013] Optionally, there are multiple guiding rollers, and the multiple guiding rollers are spaced apart in a curve distribution within the accommodation cavity.

[0014] Optionally, there are multiple circulating fans, and the multiple circulating fans are arranged at intervals on the box body.

[0015] Optionally, the width detector is an infrared detector.

[0016] Optionally, the multi-functional base fabric dryer further includes: a thermocouple, and the thermocouple is arranged on the box body to detect the temperature within the accommodation cavity.

[0017] Optionally, there are multiple thermocouples, and the multiple thermocouples are respectively arranged on the opposite sides of the box body.

[0018] Optionally, the multi-functional base fabric dryer further includes: a tension sensor, and the tension sensor is arranged on one of the guiding rollers close to the output end of the base fabric.

[0019] For the multi-functional base fabric dryer of the present utility model, the heater within the box body can be used to introduce at least two different heat sources, facilitating the user to use the heat energy with the lowest unit price according to heat calculation at different stages, achieving the effect of energy conservation and consumption reduction. By arranging circulating fans on the box body, the temperature within the box body is made more uniform, ensuring that the base fabric can be evenly heated. At the same time, by arranging a width detector to continuously track and detect the width of the base fabric, early warning of abnormal width of the base fabric can be timely given, reducing the unqualified rate of the coil material.

[0020] Through the following detailed description of the exemplary embodiments of the present utility model with reference to the accompanying drawings, other features and advantages of the present utility model will become clear. Description of the Drawings

[0021] The drawings incorporated in the specification and constituting a part of the specification illustrate embodiments of the present utility model, and together with the description are used to explain the principles of the present utility model.

[0022] Figure 1 is a schematic structural diagram of a multi-functional base fabric dryer according to an embodiment of the present utility model.

[0023] Reference Signs:

[0024] Multi-functional base fabric dryer 100;

[0025] Box body 10; Accommodation cavity 11;

[0026] Heater 20; Input valve 21; Output valve 22;

[0027] Guide roller 30;

[0028] Circulating fan 40;

[0029] Width measuring instrument 50;

[0030] Thermocouple 60;

[0031] Tension sensor 70. Detailed Implementation

[0032] Various exemplary embodiments of the present invention will now be described in detail with reference to the accompanying drawings. It should be noted that, unless otherwise specifically stated, the relative arrangement, numerical expressions, and values ​​of the components and steps set forth in these embodiments do not limit the scope of the present invention.

[0033] The following description of at least one exemplary embodiment is merely illustrative and is in no way intended to limit the invention or its application or use.

[0034] Techniques, methods, and equipment known to those skilled in the art may not be discussed in detail, but where appropriate, such techniques, methods, and equipment should be considered part of the specification.

[0035] In all the examples shown and discussed herein, any specific values ​​should be interpreted as merely exemplary and not as limitations. Therefore, other examples of exemplary embodiments may have different values.

[0036] It should be noted that similar labels and letters in the following figures indicate similar items; therefore, once an item is defined in one figure, it does not need to be discussed further in subsequent figures.

[0037] In the specification and claims of this utility model, the terms "first" and "second" may explicitly or implicitly include one or more of those features. In the description of this utility model, unless otherwise stated, "multiple" means two or more. Furthermore, in the specification and claims, "and / or" indicates at least one of the connected objects, and the character " / " generally indicates that the preceding and following objects are in an "or" relationship.

[0038] In the description of this utility model, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", "axial", "radial", "circumferential" and other terms indicating orientation or positional relationships are based on the orientation or positional relationships shown in the accompanying drawings and are only for the convenience of describing this utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, or be constructed and operated in a specific orientation, and therefore should not be construed as a limitation of this utility model.

[0039] In the description of this utility model, it should be noted that, unless otherwise explicitly specified and limited, the terms "installation," "connection," and "joining" should be interpreted broadly. For example, they can refer to a fixed connection, a detachable connection, or an integral connection; they can refer to a mechanical connection or an electrical connection; they can refer to a direct connection or an indirect connection through an intermediate medium; and they can refer to the internal connection of two components. Those skilled in the art can understand the specific meaning of the above terms in this utility model according to the specific circumstances.

[0040] The multi-functional tire base dryer 100 according to an embodiment of the present invention is described in detail below with reference to the accompanying drawings.

[0041] like Figure 1 As shown, the multi-functional tire base dryer 100 according to an embodiment of the present invention includes a housing 10, a heater 20, a guide roller 30, a circulating fan 40, and a width measuring instrument 50.

[0042] Specifically, the housing 10 has a receiving cavity 11. A heater 20 is located within the receiving cavity 11, and the heater 20 is used to introduce at least two different heat sources, which can be switched. A guide roller 30 is located within the receiving cavity 11, and the guide roller 30 is used to convey the tire base. A circulating fan 40 is located on the housing 10 to introduce circulating air into the receiving cavity 11. A width measuring instrument 50 is located within the receiving cavity 11, at one end of the tire base exiting the housing 10.

[0043] In other words, such as Figure 1As shown, the multi-functional tire base dryer 100 according to an embodiment of this utility model mainly consists of a housing 10, a heater 20, a guide roller 30, a circulating fan 40, and a width measuring instrument 50. The housing 10 contains a receiving cavity 11. The heater 20 is installed within the receiving cavity 11 and can be used to introduce at least two different heat sources. These heat sources can be switched arbitrarily according to actual needs, allowing users to calculate heat output at different stages and use the lowest-priced heat energy, thus controlling the heat output of the heater 20 and achieving energy saving and consumption reduction. The guide roller 30 is installed within the receiving cavity 11 and is used to convey the tire base. The circulating fan 40 is installed on the housing 10 and can introduce circulating air into the receiving cavity 11, making the temperature within the housing 10 more even, ensuring uniform heating of the tire base, and preventing narrowing and shrinkage of the tire base during the drying process. The width detector 50 is installed inside the receiving cavity 11 and is located at one end of the base material output box 10. By setting the width detector 50, the width of the base material can be tracked and detected in real time, and timely warnings can be given for abnormal width of the base material, thereby reducing the failure rate of the roll material.

[0044] Therefore, according to the multi-functional tire base dryer 100 of this utility model embodiment, the heater 20 inside the chamber 10 can be used to introduce at least two different heat sources, which allows users to calculate the heat at different stages and use the lowest-priced heat energy to achieve energy saving and consumption reduction. By setting a circulating fan 40 on the chamber 10, the temperature inside the chamber 10 is made more uniform, ensuring that the tire base can be heated evenly. At the same time, by setting a width detector 50, the tire base width is tracked and detected in real time, which can provide timely warning of abnormal tire base width and reduce the defect rate of the roll material.

[0045] According to one embodiment of the present invention, the heater 20 is provided with at least two input valves 21 at its input end and at least two output valves 22 at its output end. The input valves 21 and the output valves 22 are interconnected, and the input valves 21 are used to input a heat source.

[0046] In other words, such as Figure 1 As shown, the heater 20 has at least two input valves 21 at its input end, which can be used to introduce at least two different heat sources. The heater 20 also has at least two output valves 22 at its output end. Each input valve 21 and each output valve 22 are interconnected. Heat sources are introduced into the heater 20 through the input valves 21 and then discharged through the output valves 22. Users can switch heat sources by opening or closing the corresponding input valves 21 as needed. This allows users to calculate heat output at different stages and use the lowest-priced heat energy, thus controlling the heat output of the heater 20 and achieving energy conservation and consumption reduction.

[0047] According to an embodiment of the present utility model, both the input valve 21 and the output valve 22 are three in number, and the heater 20 is used to introduce three different heat sources.

[0048] In other words, referring to Figure 1 , both the input valve 21 and the output valve 22 can be set to three in number, and the heater 20 can be used to introduce three different heat sources. The user can switch the heat source by opening or closing the corresponding input valve 21 according to actual needs, which is convenient for the user to use the heat energy with the lowest unit price according to heat calculation in different stages, so as to control the heat quantity of the heater 20 and achieve the effect of energy conservation and consumption reduction. Of course, the specific number of the input valve 21 and the output valve 22 can be specifically set according to actual needs, and will not be elaborated in detail in the present utility model.

[0049] According to an embodiment of the present utility model, the cross-section of the heater 20 is in the shape of a Chinese character'mu', and the three different heat sources are respectively heat-conducting oil, steam and electric current.

[0050] That is to say, as Figure 1 shown, the cross-section of the heater 20 is roughly in the shape of a Chinese character'mu', and the three different heat sources can respectively adopt heat-conducting oil, steam and electric current. The base fabric is conveyed in the direction of the guide roller 30. By controlling the input valve 21 on the heater 20, the flow rate of heat-conducting oil, the flow rate of steam and the magnitude of electric current are controlled, so as to control the heat quantity of the heater 20, which is convenient for the user to use the heat energy with the lowest unit price according to heat calculation in different stages, so as to control the heat quantity of the heater 20 and achieve the effect of energy conservation and consumption reduction.

[0051] According to an embodiment of the present utility model, there are multiple guide rollers 30, and the multiple guide rollers 30 are spaced apart in a curved distribution within the accommodation cavity 11.

[0052] In other words, as Figure 1 shown, multiple guide rollers 30 can be arranged within the box body 10, and the multiple guide rollers 30 can be spaced apart in a curved distribution within the accommodation cavity 11 to extend the transmission path of the base fabric and improve the drying efficiency of the base fabric. Of course, the specific number of the guide rollers 30 and the specific distribution form of the guide rollers 30 within the box body 10 can be specifically set according to the size of the box body 10 and actual needs, and will not be elaborated in detail in the present utility model.

[0053] According to an embodiment of the present utility model, there are multiple circulation fans 40, and the multiple circulation fans 40 are spaced apart and arranged on the box body 10.

[0054] That is to say, as Figure 1As shown, multiple circulating fans 40 can be used; for example, 2 to 8 circulating fans 40 can be set. Multiple circulating fans 40 can be arranged at intervals on the chamber 10. By setting multiple circulating fans 40, the temperature uniformity inside the chamber 10 can be effectively achieved, ensuring that the tire base is heated evenly and preventing the tire base from narrowing and shrinking during the drying process.

[0055] According to one embodiment of this utility model, the width measuring instrument 50 can be an infrared measuring instrument, which records the width data of the tire base in real time during the measuring process. The infrared measuring instrument has high monitoring accuracy and is easy to install and arrange.

[0056] According to one embodiment of the present invention, the multi-functional tire base dryer 100 further includes a thermocouple 60, which is disposed on the housing 10 to detect the temperature inside the receiving cavity 11.

[0057] In other words, such as Figure 1 As shown, the multi-functional tire base dryer 100 also includes a thermocouple 60, which can be installed on the housing 10. The thermocouple 60 can detect the temperature inside the housing 11 and monitor the temperature data inside the housing 11 to prevent the temperature inside the housing 10 from being too high or too low, which would affect the drying of the tire base.

[0058] According to one embodiment of the present invention, such as Figure 1 As shown, multiple thermocouples 60 can be set, and multiple thermocouples 60 can be set on opposite sides of the chamber 10 respectively, to further improve the temperature detection accuracy inside the chamber 10.

[0059] According to one embodiment of the present invention, the multi-functional tire base dryer 100 further includes a tension sensor 70, which is disposed on a guide roller 30 near the tire base output end.

[0060] In other words, such as Figure 1 As shown, the multi-functional tire base dryer 100 also includes a tension sensor 70, which is mounted on a guide roller 30 near the tire base output end. The tension sensor 70 can provide feedback on the tire base tension, providing a basis for tension control in the production line. Furthermore, the width detector 50 records the tire base width in real time, enabling early warning of abnormal tire base width, reducing defective products in the roll material, and improving the roll material pass rate.

[0061] In summary, according to the multi-functional tire base dryer 100 of this utility model embodiment, the heater 20 inside the chamber 10 can be used to introduce at least two different heat sources, allowing users to calculate the heat output at different stages and use the lowest-priced heat energy to achieve energy saving and consumption reduction. By installing a circulating fan 40 on the chamber 10, the temperature inside the chamber 10 is made more uniform, ensuring that the tire base is heated evenly. Simultaneously, by installing a width detector 50, the tire base width is tracked and detected in real time, enabling timely warnings of abnormal tire base widths and reducing the defect rate of the roll material.

[0062] Of course, for those skilled in the art, the other structures and working principles of the multi-functional tire base dryer 100 are understandable and achievable, and will not be described in detail in this utility model.

[0063] Although specific embodiments of the present invention have been described in detail by way of examples, those skilled in the art should understand that the above examples are for illustrative purposes only and are not intended to limit the scope of the present invention. Those skilled in the art should understand that modifications can be made to the above embodiments without departing from the scope and spirit of the present invention. The scope of the present invention is defined by the appended claims.

Claims

1. A multi-functional tire base dryer (100), characterized in that, Comprising: A box body (10) with a receiving cavity (11) provided therein; A heater (20) provided in the receiving cavity (11), the heater (20) being used for introducing at least two different heat sources, and the at least two different heat sources being switchable; Guide rollers (30) provided in the receiving cavity (11), the guide rollers (30) being used for conveying the tire base; Circulation fans (40) provided on the box body (10) to introduce circulating air into the receiving cavity (11); A width detector (50) provided in the receiving cavity (11) and located at one end where the tire base exits the box body (10).

2. The multi-functional tire base dryer (100) according to claim 1, characterized in that, At least two input valves (21) are provided at the input end of the heater (20), at least two output valves (22) are provided at the output end of the heater (20), the input valves (21) and the output valves (22) are conductively connected to each other, and the input valves (21) are used for inputting the heat sources.

3. The multi-functional tire base dryer (100) according to claim 2, characterized in that, Both the input valves (21) and the output valves (22) are three in number, and the heater (20) is used for introducing three different heat sources.

4. The multi-functional tire base dryer (100) according to claim 3, characterized in that, The cross-section of the heater (20) is in the shape of a Chinese character'mu', and the three different heat sources are respectively heat-conducting oil, steam, and electric current.

5. The multi-functional tire base dryer (100) according to claim 1, characterized in that, There are multiple guide rollers (30), and the multiple guide rollers (30) are spaced apart in a curved distribution in the receiving cavity (11).

6. The multi-functional tire base dryer (100) according to claim 1, characterized in that, There are multiple circulation fans (40), and the multiple circulation fans (40) are spaced apart and arranged on the box body (10).

7. The multi-functional tire base dryer (100) according to claim 1, characterized in that, The width detector (50) is an infrared detector.

8. The multi-functional tire base dryer (100) according to claim 1, characterized in that, Further comprising: Thermocouples (60) provided on the box body (10) to detect the temperature in the receiving cavity (11).

9. The multi-functional tire base dryer (100) according to claim 8, characterized in that, There are multiple thermocouples (60), and the multiple thermocouples (60) are respectively provided on opposite sides of the box body (10).

10. The multi-functional tire base dryer (100) according to claim 1, characterized in that, Further comprising: A tension sensor (70) provided on one of the guide rollers (30) near the output end of the tire base.