Rapid drying device for electronic component protective film
By integrating components such as heating wires, heating tubes, and vibrating wheels, and combining them with the film shaking function, the problem of slow drying speed of protective film for electronic components is solved, and a fast and efficient drying process is achieved.
Patent Information
- Application Number
- CN202422912386.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-28
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-11-28
AI Technical Summary
In existing technologies, the drying speed of protective films for electronic components is relatively slow, which affects production efficiency.
It adopts integrated components such as heating wire, heating tube, vibrating wheel, vibrating motor, rubber column and fixing plate, combined with the membrane shaking function, and equipped with temperature sensor and controller for temperature control to achieve rapid drying.
It significantly improves drying efficiency, ensures the temperature is within a suitable range, avoids the effects of excessively high or low temperatures, and promotes rapid moisture removal.
Smart Images

Figure CN223623315U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of drying technology, and in particular to a rapid drying device for protective films of electronic components. Background Technology
[0002] Protective films can be categorized by application, including electronic component protective films, automotive protective films, household protective films, and food preservation protective films. Electronic component protective films are widely used in the production of FPCs, PCBs, and electronic components to protect surface materials and prevent static electricity. During the production of protective films, a dryer is required to remove any adhering moisture.
[0003] However, since the protective film relies solely on heating to achieve drying during the production process, the moisture removal rate is slow, which leads to a decrease in drying speed and consequently affects the overall production efficiency. Utility Model Content
[0004] The purpose of this invention is to solve the problems mentioned in the background art and to provide a rapid drying device for protective films of electronic components.
[0005] To achieve the above objectives, the present invention adopts the following technical solution:
[0006] A rapid drying device for protective films of electronic components includes a film body housed within an n-shaped support. A second guide roller is located at the top inner edge of the support. Second support plates are rotatably connected to both ends of the second guide roller, with the upper ends of the second support plates fixedly connected to the top inner edge of the support. A first guide roller is located on the inner left side of the support, near the bottom. First support plates are rotatably connected to both ends of the first guide roller, with the left end of the first support plate fixedly connected to the inner left side of the support. A second opening is located on the inner right side of the support, near the top edge. A first opening is located on the inner left side of the support, near the bottom edge. The lower end of the film body bends to the left and slides through the first opening, while the upper end of the film body bends to the right and slides through the second opening. The lower ends of the first guide roller and the upper ends of the second guide roller respectively abut against the film body. Connecting blocks are fixedly connected to the inner left and right sides of the bracket, near the middle position. A heating tube is fixedly connected to the side of the connecting block near the membrane body. An electric heating wire is fixedly embedded in the heating tube. A fixing plate is fixedly connected to the inner right side of the bracket. The fixing plate is located below the connecting blocks. A support block is provided at the upper end of the fixing plate. Multiple rubber columns are fixedly connected between the lower end of the support block and the fixing plate. A first spring is slidably sleeved on the rubber columns. The two ends of the first spring are fixedly connected to the lower end of the support block and the upper end of the fixing plate, respectively. A storage groove is provided in the support block. A vibration motor is fixedly connected to the bottom of the storage groove. A groove is provided at the end of the support block near the membrane body. A vibration wheel is rotatably connected in the groove. The front and rear ends of the vibration wheel are rotatably connected to the inner sidewall of the groove, respectively. The left side of the vibration wheel passes through the groove and abuts against the membrane body.
[0007] Preferably, a temperature sensor is fixedly embedded on the side of the connecting block near the heating tube, and a controller is fixedly connected to the inner side wall of the bracket near the top.
[0008] Preferably, a second spring is fixedly connected between the right end of the support block and the inner right side wall of the bracket.
[0009] Preferably, triangular reinforcing blocks are fixedly connected to both the upper and lower sides of the fixing plate, and the right end of the reinforcing block is fixedly connected to the inner right side wall of the bracket.
[0010] Preferably, mounting plates are fixedly connected to both sides of the bracket and near the bottom, and bolt mounting holes are provided at the upper end of the mounting plates.
[0011] Preferably, the upper end of the mounting plate is fixedly connected with anti-loosening washers corresponding to the bolt mounting holes.
[0012] Compared with the prior art, the present invention has the following beneficial effects:
[0013] This invention integrates components such as heating wire, heating tube, vibrating wheel, support block, vibrating motor, rubber column, first spring, and fixing plate. It not only achieves the drying of the membrane but also effectively accelerates the moisture removal process through the membrane's shaking function, thus significantly improving drying efficiency. Equipped with a controller and temperature sensor, this invention enables temperature control, ensuring the drying temperature remains within a suitable range and avoiding the adverse effects of excessively high or low temperatures on the drying effect. By configuring components such as the vibrating wheel and vibrating motor, this invention achieves a shaking drying process for the membrane, effectively promoting rapid moisture removal and significantly improving the efficiency of the drying operation. Attached Figure Description
[0014] Figure 1 This is a schematic diagram of the structure of a rapid drying device for protective films of electronic components proposed in this utility model;
[0015] Figure 2 This is a schematic diagram of the internal structure of a rapid drying device for protective films of electronic components proposed in this utility model.
[0016] Figure 3 This is a schematic diagram of section A of a rapid drying device for protective films of electronic components proposed in this utility model;
[0017] Figure 4 This is a schematic diagram of the temperature control system structure of a rapid drying device for protective films of electronic components proposed in this utility model.
[0018] In the diagram: 1-Support, 2-Controller, 3-Membrane body, 4-First guide roller, 5-First support plate, 6-Connecting block, 7-Heating tube, 8-Temperature sensor, 9-Second guide roller, 10-Second support plate, 11-Support block, 12-Vibration motor, 13-Vibration wheel, 14-Rubber column, 15-First spring, 16-Fixing plate, 17-Second spring. Detailed Implementation
[0019] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.
[0020] Reference Figure 1-4A rapid drying device for protective film of electronic components includes an n-shaped bracket 1 with a film body 3 inside it. Mounting plates are fixedly connected to both sides of the bracket 1 near the bottom for mounting holes to facilitate bolt installation. The upper end of the mounting plate has bolt holes and anti-loosening washers corresponding to the bolt holes are fixedly connected to the upper end of the mounting plate to prevent bolts from loosening. A second guide roller 9 is provided at the inner top of the bracket 1 to guide the film body 3. The front and rear ends of the second guide roller 9 are rotatably connected to the second support plate 10 to support the second guide roller 9. The upper end of the second support plate 10 is fixedly connected to the inner top of the bracket 1. A first guide roller 4 is provided at the inner left side of the bracket 1 near the bottom to guide the film body 3. The front and rear ends of the first guide roller 4 are rotatably connected to the first support plate 5 to support the first guide roller 4. The left end of the first support plate 5 is fixedly connected to the inner left side of the bracket 1.
[0021] In this embodiment, a second opening is provided on the inner right side and near the top of the support 1, and a first opening is provided on the inner left side and near the bottom of the support 1. The lower end of the membrane 3 bends to the left and slides through the first opening, and the upper end of the membrane 3 bends to the right and slides through the second opening. The lower end of the first guide roller 4 and the upper end of the second guide roller 9 abut against the membrane 3 respectively.
[0022] In this embodiment, connecting blocks 6 are fixedly connected to the inner left and right sides of the bracket 1 near the middle position for installing and connecting heating tubes 7. Heating tubes 7 are fixedly connected to the side of the connecting blocks 6 near the membrane 3 for drying the membrane 3. Heating wires are fixedly embedded in the heating tubes 7 for heating the heating tubes 7. Temperature sensors 8 are fixedly embedded in the side of the connecting blocks 6 near the heating tubes 7 for monitoring the temperature. The temperature sensor 8 is a PT100. Controller 2 is fixedly connected to the inner side wall of the bracket 1 near the top position for controlling the start and stop of the heating wires. Controller 2 is an 80S51. The input terminal of controller 2 is electrically connected to the output terminal of temperature sensor 8, and the output terminal of controller 2 is electrically connected to the input terminal of heating wires.
[0023] In this embodiment, a fixing plate 16 is fixedly connected to the inner right side of the bracket 1 to support the first spring 15. The fixing plate 16 is located below the connecting block 6. Triangular reinforcing blocks are fixedly connected to both the upper and lower sides of the fixing plate 16. The right end of the reinforcing block is fixedly connected to the inner right side wall of the bracket 1. A support block 11 is provided at the upper end of the fixing plate 16 to support the vibrating wheel 13. A second spring 17 is fixedly connected between the right end of the support block 11 and the inner right side wall of the bracket 1 to provide elastic support for the support block 11. Multiple rubber columns 14 are fixedly connected between the lower end of the support block 11 and the fixing plate 16 to provide elastic support for the support block 11. The first spring 15 is slidably sleeved on the rubber column 14 to provide elastic support for the support block 11. The two ends of the first spring 15 are fixedly connected to the lower end of the support block 11 and the upper end of the fixing plate 16, respectively.
[0024] In this embodiment, the support block 11 is provided with a storage groove, and a vibration motor 12 is fixedly connected to the bottom of the storage groove to drive the support block 11 and the vibration wheel 13 to vibrate. The vibration motor 12 is model YZS-1.5-2. The support block 11 is provided with a groove at one end near the membrane 3. The vibration wheel 13 is rolled in the groove to drive the membrane 3 to shake. The front and rear ends of the vibration wheel 13 are respectively rotatably connected to the inner sidewall of the groove. The left side of the vibration wheel 13 passes through the groove and abuts against the membrane 3.
[0025] In this embodiment, the film 3 is first passed through the first opening, then placed below the first guide roller 4, then pulled upwards and placed above the second guide roller 9, then passed through the second opening, and finally connected to the external winding equipment. The driving force of the winding equipment drives the film 3 to move continuously. At the same time, the heating wire is activated to heat the heating tube 7, and the film 3 is dried through the heating tube 7. The temperature sensor 8 monitors the temperature in real time. Once the temperature exceeds the preset range, it sends a signal to the controller 2, which shuts off the heating wire. When the temperature is lower than the preset value, the heating wire is turned on, thereby achieving temperature control. In addition, the vibration motor 12 drives the support block 11 and the vibration wheel 13 to vibrate, thereby causing the film 3 to shake, effectively promoting the dripping and removal of moisture on the film, and significantly improving the drying efficiency.
[0026] As described above, the membrane, vibration motor, controller, temperature sensor and heating wire are existing mature technologies, and their working principles and internal structures are known to those skilled in the art. This application only utilizes their functions and does not improve their internal structures, therefore, it will not be described in detail.
[0027] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.
Claims
1. A rapid drying device for a protective film of electronic components, comprising an n-shaped support (1) and a film (3) disposed therein, characterized in that: The bracket (1) has a second guide roller (9) at its inner top. The front and rear ends of the second guide roller (9) are rotatably connected to a second support plate (10). The upper end of the second support plate (10) is fixedly connected to the inner top of the bracket (1). The bracket (1) has a first guide roller (4) at its inner left side and near the bottom. The front and rear ends of the first guide roller (4) are rotatably connected to a first support plate (5). The left end of the first support plate (5) is fixedly connected to the inner left side of the bracket (1). The bracket (1) has a second opening at its inner right side and near the top. The bracket (1) has a first opening at its inner left side and near the bottom. The lower end of the membrane (3) bends to the left and slides through the first opening. The upper end of the membrane (3) bends to the right and slides through the second opening. The lower end of the first guide roller (4) and the upper end of the second guide roller (9) abut against the membrane (3) respectively. The bracket (1) has a connecting block (6) fixedly connected to its inner left and right sides and near the middle. A heating tube (7) is fixedly connected to one side of the membrane (3), and an electric heating wire is fixedly embedded inside the heating tube (7). A fixing plate (16) is fixedly connected to the inner right side of the bracket (1). The fixing plate (16) is located below the connecting block (6). A support block (11) is provided at the upper end of the fixing plate (16). A plurality of rubber columns (14) are fixedly connected between the lower end of the support block (11) and the fixing plate (16). A first spring (15) is slidably sleeved on the rubber column (14). The two ends of the spring (15) are fixedly connected to the lower end of the support block (11) and the upper end of the fixing plate (16), respectively. The support block (11) is provided with a storage groove. The bottom of the storage groove is fixedly connected to a vibration motor (12). The support block (11) is provided with a groove at one end near the membrane (3). A vibration wheel (13) is rotatably connected in the groove. The front and rear ends of the vibration wheel (13) are rotatably connected to the inner sidewall of the groove, respectively. The left side of the vibration wheel (13) passes through the groove and abuts against the membrane (3).
2. The rapid drying device for protective films of electronic components according to claim 1, characterized in that: A temperature sensor (8) is fixedly embedded on the side of the connecting block (6) near the heating tube (7), and a controller (2) is fixedly connected to the inner side wall of the bracket (1) near the top.
3. The rapid drying device for protective films of electronic components according to claim 1, characterized in that: A second spring (17) is fixedly connected between the right end of the support block (11) and the inner right side wall of the bracket (1).
4. The rapid drying device for protective films of electronic components according to claim 1, characterized in that: The upper and lower sides of the fixing plate (16) are fixedly connected with triangular reinforcing blocks, and the right end of the reinforcing block is fixedly connected to the inner right side wall of the bracket (1).
5. The rapid drying device for protective films of electronic components according to claim 1, characterized in that: Mounting plates are fixedly connected to both sides of the bracket (1) and near the bottom, and bolt mounting holes are provided at the upper end of the mounting plates.
6. The rapid drying device for protective films of electronic components according to claim 5, characterized in that: The upper end of the mounting plate is fixedly connected with anti-loosening washers corresponding to the bolt mounting holes.