Feeding pipe for cement production decomposing furnace
By optimizing the design of the feeding pipe in the cement production decomposition furnace, the problems of unstable combustion and blockage of alternative fuels in the tertiary air duct system were solved, achieving uniform mixing of fuel and air, improving combustion efficiency and production stability, and enhancing the quality of cement clinker.
Patent Information
- Application Number
- CN202423196371.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-24
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-12-24
AI Technical Summary
Existing tertiary air duct system designs are mainly designed for traditional fuels and are unable to effectively address issues such as unstable combustion, blockage, and uneven combustion of alternative fuels, thus affecting the quality and production stability of cement clinker products.
A feeding pipe for a cement production decomposition furnace has been designed, including a first pipe, a second pipe, a first discharge pipe, and a second discharge pipe. By optimizing fuel delivery through specific angles and structures, and combining a gate valve and a DCS control system, the uniform mixing and smooth delivery of alternative fuel with air are ensured.
It improves combustion efficiency, reduces clogging problems, enhances the calcination quality and production efficiency of cement clinker, and reduces maintenance costs.
Smart Images

Figure CN223623386U_ABST
Abstract
Description
Technical Field
[0001] This utility model mainly relates to the field of cement production technology, specifically a feeding pipe for a cement production decomposition furnace. Background Technology
[0002] In cement production, traditional fuels are mainly fossil fuels such as coal. The combustion process typically involves transporting the fuel to specific combustion equipment (such as a rotary kiln) for combustion to provide heat for the calcination of cement clinker. Tertiary air ducts play a crucial role in the cement production system, primarily transporting hot air to provide secondary air for fuel combustion within the kiln, while also regulating airflow and temperature distribution within the kiln. With rising energy prices and the gradual depletion of resources, production costs are constantly increasing. Furthermore, the combustion of fossil fuels produces large amounts of greenhouse gases such as carbon dioxide, placing significant pressure on the environment.
[0003] Although some alternative fuels (such as biomass fuel and waste fabric) are being gradually introduced into the market, the physical and chemical properties of alternative fuels are quite different from those of traditional fuels. Their combustion characteristics and calorific value are unstable, which poses many challenges to their introduction into existing cement production processes.
[0004] Currently, existing tertiary air duct systems are mainly designed for the combustion and air supply needs of traditional fuels. Their structure is relatively simple, and they use independent feeding pipes for individual feeding. However, when trying to introduce alternative fuels using existing tertiary air duct systems, problems such as mismatch between the airflow and the tertiary air duct, unstable combustion, feed blockage, and low utilization efficiency of alternative fuels may occur, which can easily affect the stable operation of the decomposition furnace and the quality of cement clinker products. Utility Model Content
[0005] To address the shortcomings of existing technologies, this utility model provides a feeding pipe for a cement production decomposition furnace, achieved through the following technical solution:
[0006] A feeding pipe for a cement production decomposition furnace includes a first pipe, a horizontally arranged second pipe fixedly installed at the lower part of one side of the first pipe, an inclined first discharge pipe fixedly installed on the outside of the first pipe, and a second discharge pipe fixedly installed at the top of the second pipe.
[0007] Furthermore, the angle between the first feed pipe and the horizontal plane is α, where α is 152°.
[0008] Furthermore, the second feed pipe includes:
[0009] A vertical feeding pipe is provided, and a pipe interface is integrally fixedly installed on the top of the second pipe, with the vertical feeding pipe fixedly installed at the upper end of the pipe interface.
[0010] The connecting pipe is integrally fixedly installed at the upper end of the vertical feeding pipe and is inclined.
[0011] Furthermore, a horizontal tube is fixedly installed at the upper end of the connecting tube, and the horizontal tube communicates with it.
[0012] Furthermore, both the first and second pipelines are equipped with gate valves, which are controlled by a DCS control system.
[0013] Compared with the prior art, the beneficial effects of this utility model are:
[0014] 1. This feeding pipe is designed for use in the decomposition furnace in cement production. When feeding alternative fuel, the alternative fuel can be directly fed into the first and second feeding pipes through the first and second feeding pipes. This allows the fuel to mix quickly with air and solves the problems of unstable combustion, blockage, and uneven combustion caused by the difference in combustion characteristics and calorific value between traditional fuels and alternative fuels.
[0015] 2. By improving the design of the feeding pipes, the fuel can be more evenly distributed into the first and second feeding pipes and mixed with air before entering the decomposition furnace. This allows the fuel to be fully mixed with hot air, thereby improving combustion efficiency. This not only helps to improve the calcination quality of cement clinker but also reduces the loss of incompletely burned fuel.
[0016] 3. The inclined first feed pipe and the vertically fed second feed pipe ensure smooth fuel delivery and effectively reduce clogging issues. This not only improves production efficiency but also reduces maintenance costs. Attached Figure Description
[0017] Figure 1 This is a schematic diagram of the structure of this utility model;
[0018] Figure 2 This is the front view of this utility model.
[0019] The following labels are shown in the attached diagram: 10, first pipe; 20, second pipe; 201, pipe interface; 30, second discharge pipe; 301, vertical discharge pipe; 302, connecting pipe; 303, horizontal pipe; 40, first discharge pipe. Detailed Implementation
[0020] The present invention will be further described in conjunction with the accompanying drawings and specific embodiments. It should be understood that these embodiments are for illustrative purposes only and are not intended to limit the scope of the present invention. Furthermore, it should be understood that after reading the teachings of this invention, those skilled in the art can make various alterations or modifications to the present invention, and these equivalent forms also fall within the scope defined in this application.
[0021] Example: A feeding pipe for a cement production decomposition furnace
[0022] like Figure 1-2 As shown, a feeding pipe for a cement production decomposition furnace has the following specific structure:
[0023] A first pipe 10 is fixedly installed on the lower part of one side of the first pipe 10, and a horizontally arranged second pipe 20 is fixedly installed on the outer side of the first pipe 10. A first feed pipe 40 is fixedly installed at an angle, and a second feed pipe 40 is fixedly installed on the top of the second pipe 20. This feed pipe is designed for use in the decomposition furnace in cement production, and is particularly optimized for the feeding of alternative fuels to solve problems such as unstable combustion, blockage, and uneven combustion caused by the differences in combustion characteristics and calorific value between traditional fuels and alternative fuels.
[0024] The first feed pipe 40 forms an angle α with the horizontal plane, where α is 152°. This angle design has been verified to ensure smooth delivery of alternative fuels without affecting the feed process, while optimizing the mixing of fuel and air and improving combustion efficiency.
[0025] The second feeding pipe 30 includes: a vertical feeding pipe 301, with a pipe interface 201 integrally fixedly installed at the top of the second pipe 20, and the vertical feeding pipe 301 fixedly installed at the upper end of the pipe interface 201; a connecting pipe 302, with an inclined connecting pipe 302 integrally fixedly installed at the upper end of the vertical feeding pipe 301; and a horizontal pipe 303, with a horizontal pipe 303 connected to the connecting pipe 302 fixedly installed at the upper end. The vertical feeding pipe 301 allows for smoother feeding, optimizes the fuel feeding method, improves the mixing effect of fuel and air, increases combustion efficiency, reduces clogging and uneven combustion problems, and helps prevent clogging. The horizontal pipe 303 is designed to facilitate connection with alternative fuel supply systems, ensuring a stable fuel supply.
[0026] Both the first pipe 10 and the second pipe 20 are equipped with gate valves, which are controlled by a DCS control system. The addition of gate valves and the DCS control system makes fuel delivery more precise and improves safety during commissioning, preventing leakage and fire.
[0027] This solution also includes a controller, the location of which is set by the operator according to the actual situation during operation. The controller is used to control the electrical components used in this solution, including but not limited to sensors, motors, telescopic rods, water pumps, solenoid valves, heating wires, heat pumps, displays, computer input devices, switches, communication devices, lights, speakers, and microphones. The controller is an Intel processor, AMD processor, PLC controller, ARM processor, or microcontroller. It is used in conjunction with a motherboard, memory modules, storage media, and power supply, which is AC power or a lithium battery. When a display screen is provided, a graphics card is also included. For the operating principle of the controller, please refer to "Principles of Automatic Control," "Microcontroller Principles and Application Simulation Cases," and "Sensor Principles and Applications" published by Tsinghua University Press. Other books in this field can also be consulted. Other automation control and electrical components not mentioned are knowledge well known to those skilled in the art and will not be described in detail here.
[0028] Working principle:
[0029] (content).
[0030] In explaining this utility model, it should be noted that the terms indicating location are only for ease of description and understanding, and are not intended to limit the installation location of specific technical features. Other possible installation methods are not excluded.
[0031] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of this utility model, and not to limit it. Although this utility model has been described in detail with reference to the foregoing embodiments, those skilled in the art should understand that modifications can still be made to the technical solutions described in the foregoing embodiments, or equivalent substitutions can be made to some of the technical features. Such modifications or substitutions do not cause the essence of the corresponding technical solutions to deviate from the spirit and scope of the technical solutions of the embodiments of this utility model.
Claims
1. A feeding pipe for a cement production decomposition furnace, comprising a first pipe (10), characterized in that: A horizontally arranged second pipe (20) is fixedly installed on the lower part of one side of the first pipe (10), a first inclined discharge pipe (40) is fixedly installed on the outside of the first pipe (10), and a second discharge pipe (30) is fixedly installed on the top of the second pipe (20).
2. The feeding pipe for a cement production decomposition furnace according to claim 1, characterized in that: The angle between the first feed tube (40) and the horizontal plane is α, where α is 152°.
3. The feeding pipe for a cement production decomposition furnace according to claim 1, characterized in that: The second feed tube (30) includes: A vertical feed pipe (301) is provided, and a pipe interface (201) is integrally fixedly installed on the top of the second pipe (20). The vertical feed pipe (301) is fixedly installed at the upper end of the pipe interface (201). Connecting pipe (302): The upper end of the vertical feeding pipe (301) is integrally fixedly installed with the inclined connecting pipe (302). A horizontal tube (303) is fixedly installed at the upper end of the connecting tube (302) and communicates with it.
4. The feeding pipe for a cement production decomposition furnace according to claim 1, characterized in that: Both the first pipe (10) and the second pipe (20) are equipped with gate valves and are controlled by a DCS control system.