Energy-saving device for recycling waste heat of air compressor

Abstract

The utility model discloses an air compressor waste heat recycling energy-saving device which comprises a water tank, the top of the water tank is communicated with a water inlet pipe, the bottom of the water tank is communicated with a water outlet pipe, the inner cavity of the water inlet pipe and the inner cavity of the water outlet pipe are fixedly connected with electromagnetic flow valves, and the inner cavity of the water tank is fixedly connected with a heat exchange pipe. The temperature sensor is used for monitoring the temperature of water in the inner cavity of the water tank, so that the electromagnetic flow valves in the inner cavities of the water inlet pipe and the water outlet pipe can be opened to the maximum under the condition of high temperature, the water in the water tank can flow quickly, a large amount of heat can be taken away, the efficient heat dissipation effect is achieved, and the service life of the water tank is prolonged. And meanwhile, the arranged transmission assembly drives the multiple stirring rods to rotate so that water in the water tank can be evenly mixed, the phenomenon that the local temperature is high cannot occur after the water exchanges heat with the heat exchange pipe, even heating can be guaranteed, therefore, the good heat exchange effect can be achieved, and great convenience is brought to daily use.

Description

Technical Field

[0001] This utility model relates to the field of air compressor technology, specifically to an energy-saving device for waste heat recovery and utilization of air compressors. Background Technology

[0002] An air compressor is a device used to compress gas. Similar in structure to a water pump, an air compressor generates a large amount of heat energy when it is working. This heat energy is usually recovered and reused by connecting a heat exchanger through pipes.

[0003] Existing waste heat recovery and energy-saving devices for air compressors do not have automatic temperature control during use. They can only passively exchange heat with water for waste heat recovery. After heat exchange, the water is still at a high temperature and cannot achieve automatic rapid cooling, thus reducing the waste heat recovery effect. Therefore, it is necessary to design a waste heat recovery and energy-saving device with automatic temperature control function. Utility Model Content

[0004] The purpose of this utility model is to provide an energy-saving device for recovering and utilizing waste heat from an air compressor, which has the advantage of automated temperature control and solves the problems mentioned in the background art.

[0005] To achieve the above objectives, this utility model provides the following technical solution: an energy-saving device for waste heat recovery and utilization of air compressors, comprising a water tank, an inlet pipe connected to the top of the water tank, an outlet pipe connected to the bottom of the water tank, electromagnetic flow valves fixedly connected to the inner cavities of both the inlet and outlet pipes, a heat exchange tube fixedly connected to the inner cavity of the water tank, both ends of the heat exchange tube extending to the outside of the water tank, and temperature sensors fixedly connected to the front and rear ends of the bottom sides of the inner cavity of the water tank.

[0006] A stirring rod is fixedly connected to the back of the inner cavity of the water tank and at the gap of the heat exchange tube via a bearing. The other end of the stirring rod extends to the outside of the water tank and is fixedly connected to a transmission gear. The upper and lower transmission gears mesh with each other. A driven bevel gear is fixedly connected to the surface of the top transmission gear. A driving bevel gear meshes with the surface of the driven bevel gear. A transmission shaft is fixedly connected between the three driving bevel gears. A protective cover is fixedly connected to one end of the transmission shaft via a bearing. The back of the protective cover is fixedly connected to the surface of the water tank. The other end of the transmission shaft extends to the outside of the protective cover and is fixedly connected to a drive motor.

[0007] Preferably, the water tank is fixedly connected to four corners at the bottom, and the bottom of the support legs is provided with anti-slip texture.

[0008] Preferably, both sides of the bottom of the water tank cavity are fixedly connected to guide plates, and the guide plates are symmetrically inclined.

[0009] Preferably, the surface of the water tank has a circular hole through which the heat exchange tube passes, and a sealing ring is fitted between the circular hole and the heat exchange tube.

[0010] Preferably, the heat exchange tube has external threads on both ends of its surface outside the water tank, and the external threads on its surface are threadedly connected to the internal threads of the external connecting pipe.

[0011] Preferably, the bottom of the drive motor is fixedly connected to a mounting base, and one side of the mounting base is fixedly connected to the surface of the protective cover.

[0012] Preferably, a controller is fixedly connected to the surface of the protective cover, and the controller is electrically connected to the electrical equipment via wires.

[0013] Compared with the prior art, the beneficial effects of this utility model are as follows:

[0014] 1. This utility model uses a temperature sensor to monitor the temperature of the water inside the water tank. In the event of high temperatures, the electromagnetic flow valves in the inlet and outlet pipes are opened to their maximum, allowing the water in the tank to flow rapidly and carry away a large amount of heat, achieving efficient heat dissipation. At the same time, the transmission component drives multiple stirring rods to rotate, which mixes the water in the tank evenly, preventing localized high temperatures after heat exchange with the heat exchange tubes. This ensures uniform heating and achieves good heat exchange effect, bringing great convenience to daily use.

[0015] 2. This utility model ensures the stability of the equipment by setting support legs, achieves the function of guiding water flow by setting guide plates, and can quickly discharge water by setting mounting bases. It also ensures the stability of the drive motor by setting controllers, and realizes the automatic control of the equipment by setting controllers. Attached Figure Description

[0016] Figure 1 This is a schematic diagram of the structure of this utility model.

[0017] Figure 2 This is a cross-sectional view of the structure of this utility model;

[0018] Figure 3 This is a schematic diagram of the connection structure between the heat exchange tube and the water tank of this utility model;

[0019] Figure 4 This is a schematic diagram of the connection structure between the stirring rod and the transmission rod of this utility model.

[0020] In the diagram: 1. Water tank; 2. Inlet pipe; 3. Outlet pipe; 4. Electromagnetic flow valve; 5. Heat exchanger pipe; 6. Temperature sensor; 7. Stirring rod; 8. Transmission gear; 9. Driven bevel gear; 10. Driven bevel gear; 11. Transmission shaft; 12. Protective cover; 13. Drive motor; 14. Guide plate; 15. Controller. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those of ordinary skill in the art without creative effort are within the protection scope of the present utility model.

[0022] All components of this utility model are general standard parts or parts known to those skilled in the art. Their structure and principle can be learned by those skilled in the art through technical manuals or conventional experimental methods. Example 1:

[0023] Please see Figures 1-4 To achieve automatic temperature control, this embodiment provides the following technical solution, specifically disclosing: an energy-saving device for waste heat recovery and utilization of an air compressor, comprising a water tank 1, an inlet pipe 2 connected to the top of the water tank 1, an outlet pipe 3 connected to the bottom of the water tank 1, electromagnetic flow valves 4 fixedly connected to the inner cavities of both the inlet pipe 2 and the outlet pipe 3, a heat exchange pipe 5 fixedly connected to the inner cavity of the water tank 1, both ends of the heat exchange pipe 5 extending to the outside of the water tank 1, temperature sensors 6 fixedly connected to the front and rear ends of the bottom sides of the inner cavity of the water tank 1, and four corners of the bottom of the water tank 1 fixedly connected to... The support legs have anti-slip textures on their bottoms. Both sides of the bottom of the water tank 1 are fixedly connected to the guide plates 14, which are symmetrically inclined. The surface of the water tank 1 has a circular hole for passing through the heat exchange tube 5, and a sealing ring is fitted between the circular hole and the heat exchange tube 5. The two ends of the heat exchange tube 5 located outside the water tank 1 have external threads, and the external threads on its surface are threaded to the internal threads of the external connecting pipe. By setting the support legs, the stability of the equipment can be ensured. By setting the guide plates 14, the flow guiding function can be realized, and the water can be discharged quickly. Example 2:

[0024] Please see Figures 1-4To achieve uniform heating, this embodiment provides the following technical solution: A stirring rod 7 is fixedly connected to the back of the inner cavity of the water tank 1, located at the gap of the heat exchange tube 5, via a bearing. The other end of the stirring rod 7 extends through to the outside of the water tank 1 and is fixedly connected to a transmission gear 8. The upper and lower transmission gears 8 mesh with each other. A driven bevel gear 9 is fixedly connected to the surface of the top transmission gear 8. A driving bevel gear 10 meshes with the surface of the driven bevel gear 9. A transmission shaft 11 is fixedly connected between the three driving bevel gears 10. One end of the transmission shaft 11 is connected via... The bearing is fixedly connected to a protective cover 12. The back of the protective cover 12 is fixedly connected to the surface of the water tank 1. The other end of the drive shaft 11 extends through the outside of the protective cover 12 and is fixedly connected to a drive motor 13. The bottom of the drive motor 13 is fixedly connected to a mounting base. One side of the mounting base is fixedly connected to the surface of the protective cover 12. A controller 15 is fixedly connected to the surface of the protective cover 12. The controller 15 is electrically connected to the electrical equipment through wires. By setting the mounting base, the stability of the drive motor 13 can be ensured. By setting the controller 15, the automatic control of this equipment can be realized.

[0025] The control method of this utility model is automatic control through controller 15. The control circuit of controller 15 can be implemented by simple programming by those skilled in the art, which is common knowledge in the field. Since this utility model is mainly used to protect mechanical devices, the control method and circuit connection will not be explained in detail.

[0026] In use, the temperature sensor 6 monitors the water temperature inside the water tank 1. In case of high temperature, the electromagnetic flow valves 4 inside the inlet pipe 2 and outlet pipe 3 are opened to the maximum, allowing the water in the water tank 1 to flow rapidly, thereby removing a large amount of heat and achieving efficient heat dissipation. At the same time, the drive motor 13 drives the transmission shaft 11 to rotate, which in turn drives the active bevel gear 10 to rotate. The active bevel gear 10 drives the driven bevel gear 9 to rotate, which in turn drives the transmission gear 8 to rotate. The transmission gear 8 then drives the stirring rod 7 to rotate, stirring the water in the water tank 1 and ensuring that it is heated evenly, thus achieving uniform heat exchange.

[0027] Although embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and alterations can be made to these embodiments without departing from the principles and spirit of the present invention, the scope of which is defined by the appended claims and their equivalents.

Claims

1. An energy-saving device for waste heat recovery and utilization of air compressors, comprising a water tank (1), characterized in that: The top of the water tank (1) is connected to an inlet pipe (2), and the bottom of the water tank (1) is connected to an outlet pipe (3). The inner cavities of the inlet pipe (2) and the outlet pipe (3) are both fixedly connected to electromagnetic flow valves (4). The inner cavity of the water tank (1) is fixedly connected to a heat exchange pipe (5). Both ends of the heat exchange pipe (5) extend to the outside of the water tank (1). Temperature sensors (6) are fixedly connected to the front and rear ends of the bottom sides of the inner cavity of the water tank (1). A stirring rod (7) is fixedly connected to the back of the inner cavity of the water tank (1) and in the gap of the heat exchange tube (5) via a bearing. The other end of the stirring rod (7) extends through to the outside of the water tank (1) and is fixedly connected to a transmission gear (8). The upper and lower transmission gears (8) mesh with each other. A driven bevel gear (9) is fixedly connected to the surface of the transmission gear (8) at the top. A driving bevel gear (10) meshes with the surface of the driven bevel gear (9). A transmission shaft (11) is fixedly connected between the three driving bevel gears (10). A protective cover (12) is fixedly connected to one end of the transmission shaft (11) via a bearing. The back of the protective cover (12) is fixedly connected to the surface of the water tank (1). The other end of the transmission shaft (11) extends through to the outside of the protective cover (12) and is fixedly connected to a drive motor (13).

2. The energy-saving device for waste heat recovery and utilization of an air compressor according to claim 1, characterized in that: The bottom of the water tank (1) is fixedly connected to four legs, and the bottom of the legs is provided with anti-slip texture.

3. The energy-saving device for waste heat recovery and utilization of an air compressor according to claim 1, characterized in that: Both sides of the bottom of the inner cavity of the water tank (1) are fixedly connected to the guide plate (14), and the guide plate (14) is symmetrically inclined.

4. The energy-saving device for waste heat recovery and utilization of an air compressor according to claim 1, characterized in that: The surface of the water tank (1) is provided with a circular hole through which the heat exchange tube (5) passes, and a sealing ring is provided between the circular hole and the heat exchange tube (5).

5. The energy-saving device for waste heat recovery and utilization of an air compressor according to claim 1, characterized in that: The heat exchange tube (5) has external threads on both ends of the tube outside the water tank (1), and the external threads on its surface are threaded to the internal threads of the external connecting tube.

6. The energy-saving device for waste heat recovery and utilization of an air compressor according to claim 1, characterized in that: The bottom of the drive motor (13) is fixedly connected to a mounting base, and one side of the mounting base is fixedly connected to the surface of the protective cover (12).

7. The energy-saving device for waste heat recovery and utilization of an air compressor according to claim 1, characterized in that: A controller (15) is fixedly connected to the surface of the protective cover (12), and the controller (15) is electrically connected to the electrical equipment through wires.

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