Device for quickly detecting outer diameter

By simplifying the structure of the inspection fixture and installation mechanism, and using limit blocks and return springs to achieve quick connection, combined with vernier calipers to measure the outer diameter, the problem of complexity and low inspection efficiency of existing devices is solved, and rapid and easy-to-maintain outer diameter inspection is achieved.

CN223623544UActive Publication Date: 2025-12-02LONGKING FUJIAN EXCAVATOR CO LTD
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Patent Information

Application Number
CN202423265767.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-30
Publication Date
2025-12-02
Estimated Expiration
2034-12-30

AI Technical Summary

Technical Problem

Existing rapid outer diameter detection devices are complex in structure, difficult to maintain, and have low detection efficiency, requiring waiting for the piston rod of the clamping cylinder to move to the appropriate position.

Method used

The system employs a testing fixture, mounting mechanism, and fixing components. The testing fixture can be quickly connected and replaced using limit blocks and return springs. Combined with vernier calipers, it can quickly measure the maximum and minimum outer diameters, simplifying the structure and improving testing efficiency.

Benefits of technology

It enables quick replacement and connection of inspection fixtures, has a simple overall structure, is easy to maintain, improves inspection efficiency, and can quickly inspect the outer diameter of a single batch of circular parts.

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Abstract

The utility model discloses a device for quickly detecting an external diameter, relates to the technical field of external diameter detection, and aims to solve the problems of complex overall structure, difficulty in maintenance, low practicability, need of waiting for a clamping cylinder to move a piston rod to a proper position during detection and low detection efficiency in the background technology. Comprising a detection clamp and a mounting mechanism, the mounting mechanism comprises a mounting base, a limiting frame and a connecting frame, a limiting groove is formed in the inner wall of the bottom of the limiting frame, the connecting frame is fixedly arranged on the outer wall of one side of the limiting frame, and two fixing assemblies are arranged in the connecting frame; the fixing assembly comprises an installation ring, a sliding rod installed in the installation ring in a sliding mode, a limiting block fixedly arranged on the outer wall of one end of the sliding rod, and a sliding plate fixedly arranged on the outer wall of one end of the sliding rod. According to the utility model, the rapid replacement and connection of the detection clamp can be realized, the overall structure is simple, the maintenance is easy, the practicability is improved, the outer diameters of single-batch circular parts can be rapidly detected, and the detection efficiency is improved.
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Description

Technical Field

[0001] This utility model relates to the field of outer diameter detection technology, and in particular to a device for rapid inspection of outer diameter. Background Technology

[0002] During the machining process, it is necessary to inspect the outer diameter of round parts to ensure that the outer diameter of the produced round parts meets the production requirements.

[0003] A search revealed a Chinese patent (application number "202021946287.4") disclosing "a device for rapidly detecting outer diameter." This device includes a mounting base and a linear displacement sensor. The mounting base is equipped with a centering clamping cylinder, which includes a cylinder body. Piston rods are respectively disposed on both sides of the cylinder body, and an end cap is disposed on the side of the piston rods away from the cylinder body. The two end caps reciprocate relative to each other with the piston rods. The mounting base is equipped with a support plate for carrying the object being tested, and clamping plates are respectively disposed on both sides of the support plate, with the clamping plates connected to the end caps. The linear displacement sensor includes a fixed end and a movable end slidably connected to the fixed end. The fixed end is fixedly connected to one end cap, and the movable end is fixedly connected to the other end cap. However, the above device has the following problems during use:

[0004] 1. When inspecting circular parts, the overall structure is complex, difficult to maintain, and has low practicality;

[0005] 2. When inspecting round parts, a clamping cylinder and a linear displacement sensor are required. During inspection, it is necessary to wait for the piston rod of the clamping cylinder to move to the appropriate position, resulting in low inspection efficiency. Utility Model Content

[0006] This invention provides a device for rapid inspection of outer diameter, which solves the problems of complex overall structure, difficulty in maintenance, low practicality, and low inspection efficiency caused by waiting for the piston rod of the clamping cylinder to move to the appropriate position during inspection.

[0007] To achieve the above objectives, the present invention adopts the following technical solution:

[0008] A device for rapidly inspecting outer diameter includes a testing fixture and a mounting mechanism. The mounting mechanism includes a mounting base, a limiting frame with a limiting groove on its bottom inner wall, and a connecting frame fixed to one outer wall of the limiting frame. The connecting frame contains two fixing components. Each fixing component includes a mounting ring, a sliding rod slidably mounted within the mounting ring, a limiting block fixed to one outer wall of the sliding rod, a sliding plate fixed to one outer wall of the sliding rod, and a return spring abutting against one outer wall of the sliding plate. A limiting component is located below the testing fixture. This limiting component includes an "L"-shaped moving block, a mounting plate fixed to one outer wall of the moving block, two limiting posts fixed to the top outer wall of the mounting plate, and a locking block fixed to one outer wall of the moving block. A support component is located at one end of the mounting base. This support component includes a screw rod that passes through and is screwed to the bottom outer wall of the mounting base, and a support seat connected to the bottom outer wall of the screw rod via a bearing.

[0009] Preferably, the detection fixture has a U-shaped slot on one side and mounting slots on both outer walls of the detection fixture.

[0010] Preferably, the limiting frame is fixed on the outer wall of one side of the mounting base, and the limiting frame and the connecting frame are slidably installed on the outer wall of one end of the detection fixture.

[0011] Preferably, the mounting ring is fixed on the inner wall of one end of the mounting groove, the outer walls of both sides of the connecting frame are provided with limit holes, and the limit block is engaged in the limit hole. The sliding plate is slidably installed in the mounting groove, and the reset spring is sleeved in the mounting groove.

[0012] The above scheme moves the detection fixture along the inner wall of the connecting frame and the limiting frame, causing the connecting frame to press against the two limiting blocks. The movement of the limiting blocks drives the sliding rod and the sliding plate to move, which in turn presses against the reset spring. When the limiting block is located in the limiting hole on the connecting frame, the tension of the reset spring causes the limiting block to be engaged in the limiting hole, thus realizing the quick connection between the detection fixture and the installation mechanism.

[0013] Preferably, the movable block is slidably fitted into the limiting groove, the top outer wall of the mounting base has two slide rails, and the two limiting posts are slidably fitted into the two slide rails. The upper outer walls of the two limiting posts are screwed with fastening nuts. A support plate is fixedly provided on the outer wall of one bottom end of the movable block, and an arc-shaped fixing groove is provided on the outer wall of one side of the locking block.

[0014] With the above solution, place the vernier caliper on the detection fixture, fix the movable part of the vernier caliper on the detection fixture, then make two sample blocks with the maximum outer diameter and the minimum outer diameter. One end of the vernier caliper contacts one side of the moving block, and then push the maximum outer diameter sample block into the card slot of the detection fixture. The stop position indicated by the inner diameter measuring end at one end of the vernier caliper is the maximum outer diameter of the detection fixture corresponding to this sample block, and make a mark. The same applies to the minimum outer diameter. In actual inspection, place the circular part on the moving block and contact the clamping block, and then push the moving block. If the inner diameter measuring end of the vernier caliper is between the maximum outer diameter and the minimum outer diameter, it is qualified.

[0015] Preferably, a knob is fixedly installed on the outer wall of the top end of the screw rod, an installation hole is opened on the outer wall of the bottom of the installation seat, and the support seat is embedded in the installation hole.

[0016] The beneficial effects of the present utility model are as follows:

[0017] 1. There are provided a detection fixture, an installation mechanism and a fixing component. Move the detection fixture along the inner walls of the connecting frame and the limiting frame, so that the connecting frame presses two limiting blocks. The movement of the limiting blocks drives the movement of the sliding rod and the sliding plate, and then presses the reset spring. When the limiting blocks are located in the limiting holes on the connecting frame, the limiting blocks are clamped in the limiting holes under the action of the tension of the reset spring, realizing the quick connection of the detection fixture and the installation mechanism, enabling the quick replacement and connection of the detection fixture. The overall structure is simple, easy to maintain, and improves the practicability.

[0018] 2. There is provided a limiting component. Place the vernier caliper on the detection fixture, fix the movable part of the vernier caliper on the detection fixture, then make two sample blocks with the maximum outer diameter and the minimum outer diameter. One end of the vernier caliper contacts one side of the moving block, and then push the maximum outer diameter sample block into the card slot of the detection fixture. The stop position indicated by the inner diameter measuring end at one end of the vernier caliper is the maximum outer diameter of the detection fixture corresponding to this sample block, and make a mark. The same applies to the minimum outer diameter. In actual inspection, place the circular part on the moving block and contact the clamping block, and then push the moving block. If the inner diameter measuring end of the vernier caliper is between the maximum outer diameter and the minimum outer diameter, it is qualified, which can quickly detect the outer diameter of a single batch of circular parts and improve the detection efficiency.

[0019] In summary, the present utility model can realize the quick replacement and connection of the detection fixture, has a simple overall structure, is easy to maintain, improves the practicability, can quickly detect the outer diameter of a single batch of circular parts, and improves the detection efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 It is a schematic diagram of the overall main view three-dimensional structure of a device for quickly inspecting the outer diameter proposed by the present utility model.

[0021] Figure 2 This is a front-view three-dimensional structural diagram of the testing fixture for a device for rapidly inspecting the outer diameter proposed in this utility model.

[0022] Figure 3 This is a front-view perspective three-dimensional structural diagram of the installation mechanism of the device for quickly inspecting the outer diameter proposed in this utility model.

[0023] Figure 4 This is a bottom-view three-dimensional structural diagram of the installation mechanism of the device for quickly inspecting the outer diameter proposed in this utility model.

[0024] Figure 5 This is a front-view three-dimensional structural diagram of the fixing component of a device for quickly inspecting the outer diameter proposed in this utility model.

[0025] Figure 6 This is a front-view three-dimensional structural diagram of the limiting component of a device for rapidly inspecting the outer diameter proposed in this utility model.

[0026] Figure 7 This is a front-view three-dimensional structural diagram of the support structure of the device for rapidly inspecting the outer diameter proposed in this utility model.

[0027] In the diagram: 1. Detection fixture; 11. Mounting slot; 2. Mounting mechanism; 201. Mounting base; 202. Limiting frame; 203. Connecting frame; 3. Fixing component; 301. Mounting ring; 302. Slide rod; 303. Limiting block; 304. Slide plate; 305. Return spring; 4. Limiting component; 401. Moving block; 402. Mounting plate; 403. Limiting post; 404. Support plate; 405. Locking block; 5. Support component; 501. Screw; 502. Support base. Detailed Implementation

[0028] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments of the present utility model. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments.

[0029] Example 1, referring to Figure 1-5A device for rapidly inspecting outer diameter includes a testing fixture 1 with a U-shaped slot on one side and a mounting mechanism 2. The testing fixture 1 has mounting grooves 11 on both outer walls. The mounting mechanism 2 includes a mounting base 201, a limiting frame 202 with a limiting groove on its bottom inner wall, and a connecting frame 203 fixed to one outer wall of the limiting frame 202. The limiting frame 202 is fixed to one outer wall of the mounting base 201. The limiting frame 202 and the connecting frame 203 are slidably mounted on one outer wall of the testing fixture 1. The connecting frame 203 contains two fixing components 3. The fixing component 3 includes a mounting ring 301, a slide rod 302 slidably mounted in the mounting ring 301, a limiting block 303 fixed on the outer wall of one end of the slide rod 302, a sliding plate 304 fixed on the outer wall of one end of the slide rod 302, and a return spring 305 abutting against the outer wall of one side of the sliding plate 304. The mounting ring 301 is fixed on the inner wall of one end of the mounting groove 11. Limiting holes are opened on both outer walls of the connecting frame 203. The limiting block 303 is engaged in the limiting hole. The sliding plate 304 is slidably mounted in the mounting groove 11. The return spring 305 is sleeved in the mounting groove 11.

[0030] Example 2, refer to Figure 1 and Figure 6-7 A device for quickly inspecting outer diameter also includes a limiting component 4. The limiting component 4 includes an "L"-shaped movable block 401, a mounting plate 402 fixed to the outer wall of one end of the movable block 401, two limiting posts 403 respectively fixed to the top outer wall of the mounting plate 402, and a locking block 405 fixed to the outer wall of one side of the movable block 401. The movable block 401 is slidably fitted in the limiting groove. Two slides are opened on the top outer wall of the mounting base 201. The two limiting posts 403 are slidably fitted in the two slides. A fastening nut is screwed onto the upper outer wall of each of the two limiting posts 403. The outer wall of the bottom end of the movable block 401 is... A support plate 404 is fixedly provided. A fixed groove with an arc structure is opened on one side of the outer wall of the locking block 405. A support component 5 is provided at one end of the mounting base 201. The support component 5 includes a screw 501 that passes through and is screwed to the bottom outer wall of the mounting base 201 and a support seat 502 that is connected to the bottom outer wall of the screw 501 through a bearing. A knob is fixed on the top outer wall of the screw 501. An installation hole is opened on the bottom outer wall of the mounting base 201. The support seat 502 is embedded in the installation hole. During testing, the screw 501 is rotated so that the bottom of the support seat 502 contacts the table surface of the testing table, so that the whole is stably placed on the table surface of the testing table.

[0031] Working principle: Rotating screw 501 causes the bottom of support base 502 to contact the table surface of the testing station, ensuring the entire unit is stably placed on the testing station surface. A vernier caliper is placed on testing fixture 1, with its movable part fixed to the fixture. Two sample blocks with the maximum and minimum outer diameters are then prepared. One end of the vernier caliper contacts one side of the movable block. The sample block with the maximum outer diameter is then pushed into the slot of testing fixture 1. The point where the inner diameter measuring end of the vernier caliper stops indicates the maximum outer diameter of the sample block corresponding to that testing fixture, and this point is marked. The same applies to the minimum outer diameter. In actual inspection, a circular component is placed on movable block 40. 1. The measuring end of the vernier caliper is positioned between the maximum and minimum outer diameters, and then the measuring end of the vernier caliper is pushed to contact the locking block 405. This indicates that the caliper is qualified. The measuring fixture 1 moves along the inner wall of the connecting frame 203 and the limiting frame 202, causing the connecting frame 203 to press the two limiting blocks 303. The movement of the limiting blocks 303 drives the sliding rod 302 and the sliding plate 304 to move, thereby pressing the return spring 305. When the limiting block 303 is located in the limiting hole on the connecting frame 203, the limiting block 303 is locked in the limiting hole under the tension of the return spring 305, thus realizing the quick connection between the measuring fixture 1 and the mounting mechanism 2.

[0032] The above description is only a preferred embodiment of the present utility model, but the protection scope of the present utility model is not limited thereto. Any equivalent substitutions or changes made by those skilled in the art within the technical scope disclosed in the present utility model, based on the technical solution and the inventive concept of the present utility model, should be included within the protection scope of the present utility model.

Claims

1. A device for rapidly inspecting outer diameter, comprising a testing fixture (1) and a mounting mechanism (2), characterized in that, The installation mechanism (2) includes a mounting base (201), a limiting frame (202) with a limiting groove on the bottom inner wall, and a connecting frame (203) fixed on the outer wall of one side of the limiting frame (202); The connecting frame (203) is provided with two fixing components (3). The fixing components (3) include a mounting ring (301), a slide rod (302) slidably mounted in the mounting ring (301), a limiting block (303) fixed on the outer wall of one end of the slide rod (302), a sliding plate (304) fixed on the outer wall of one end of the slide rod (302), and a return spring (305) abutting against the outer wall of one side of the sliding plate (304). The detection fixture (1) is provided with a limiting component (4) below it. The limiting component (4) includes an "L"-shaped movable block (401), a mounting plate (402) fixed on the outer wall of one end of the movable block (401), two limiting posts (403) respectively fixed on the top outer wall of the mounting plate (402), and a locking block (405) fixed on the outer wall of one side of the movable block (401). The mounting base (201) is provided with a support component (5) at one end. The support component (5) includes a screw (501) that passes through and is screwed to the bottom outer wall of the mounting base (201) and a support seat (502) that is connected to the bottom outer wall of the screw (501) by a bearing.

2. The device for rapidly inspecting outer diameter according to claim 1, characterized in that, The detection fixture (1) has a U-shaped slot on one side, and mounting slots (11) are opened on both outer walls of the detection fixture (1).

3. The device for rapidly inspecting outer diameter according to claim 1, characterized in that, The limiting frame (202) is fixed on the outer wall of one side of the mounting base (201), and the limiting frame (202) and the connecting frame (203) are slidably installed on the outer wall of one end of the detection fixture (1).

4. The device for rapidly inspecting outer diameter according to claim 2, characterized in that, The mounting ring (301) is fixed on the inner wall of one end of the mounting groove (11). Limiting holes are opened on both outer walls of the connecting frame (203), and the limiting block (303) is engaged in the limiting hole. The sliding plate (304) is slidably installed in the mounting groove (11), and the reset spring (305) is sleeved in the mounting groove (11).

5. The device for rapidly inspecting outer diameter according to claim 1, characterized in that, The movable block (401) is slidably sleeved in the limiting groove. The top outer wall of the mounting base (201) has two slide rails, and the two limiting posts (403) are slidably sleeved in the two slide rails. The upper outer wall of the two limiting posts (403) is screwed with fastening nuts. The bottom one end of the movable block (401) is fixed with a support plate (404). The outer wall of one side of the locking block (405) has an arc-shaped fixing groove.

6. The device for rapidly inspecting outer diameter according to claim 1, characterized in that, A knob is fixed on the outer wall of the top end of the screw (501), and an installation hole is opened on the outer wall of the bottom of the mounting base (201), and the support base (502) is embedded in the installation hole.

Citation Information

Patent Citations

  • Device for rapidly detecting outer diameter

    CN212779168U