Nonmetal ultrasonic detector

By introducing a drive component and a support component into a non-metallic ultrasonic detector, the problem of requiring two hands to operate the transducer in the prior art is solved, enabling convenient single-handed operation for testing.

CN223624181UActive Publication Date: 2025-12-02GUANGDONG HUIJIAN HOUSE APPRAISAL CO LTD
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Patent Information

Application Number
CN202423097410.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-16
Publication Date
2025-12-02
Estimated Expiration
2034-12-16

AI Technical Summary

Technical Problem

Existing non-metallic ultrasonic detectors require two hands to hold two transducers during clamp-on testing, making it impossible to operate the main unit and resulting in a lack of simplicity and convenience in use.

Method used

A non-metallic ultrasonic detector was designed, consisting of a main unit, signal cable, two transducers, handle, end shell, cross plate, slide plate, and drive assembly. The drive assembly drives the slide plate and support assembly, allowing the two transducers to be clamped on both sides of the object to be tested, and the main unit can be fixed on the arm for easy one-handed operation.

Benefits of technology

It enables one-handed operation for testing, improving the convenience and efficiency of testing and reducing reliance on personnel.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a non-metal ultrasonic detector, including host, two signal line, two transducer and handle, two transducer are connected with host interface through two signal line, the lower surface of host is fixed with the installation subassembly, the one end of handle is fixed with the end shell, the other side of end shell is fixed with the horizontal plate, the horizontal plate is fixed with the horizontal plate, and the horizontal plate is fixed with the horizontal plate. The interior of the transverse plate is designed to be hollow. According to the utility model, the host, the signal line, the two transducers, the handle, the end shell, the transverse plate, the two sliding plates, the two supporting assemblies and the driving assembly are arranged, the two transducers can be fixed on the two supporting assemblies, and during detection, the two transducers can be placed on the two sides of a concrete slab by holding the handle with a hand; then the two sliding plates and the two supporting assemblies are driven by the driving assembly to be close to each other, so that the two transducers are just clamped on the two sides of the surface of the concrete slab, the transducers do not need to be held by two hands for detection during detection, and the detection convenience is improved.
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Description

Technical Field

[0001] This utility model relates to the field of ultrasonic testing technology, and in particular to a non-metallic ultrasonic testing instrument. Background Technology

[0002] The non-metallic ultrasonic instrument integrates ultrasonic wave transmission, dual-channel synchronous reception, high-speed digital signal acquisition, automatic acoustic parameter detection, data analysis and processing, real-time result display, data storage and output. It can perform non-destructive testing of non-metallic materials and components such as concrete and plastics using ultrasonic waves. The non-metallic ultrasonic instrument can also perform integrity testing on concrete pile foundations. It is a dual-channel, high-resolution, digital instrument with functions such as time-division sampling, overlay, filtering, signal enhancement, noise suppression, and real-time on-site calculation, displaying measured waveforms and test results.

[0003] Current non-metallic ultrasonic testing instruments mainly consist of a main unit, signal lines, and transducers. The transducers are connected to the main unit via the signal lines. During testing, a coupling agent is first applied to the target location, and then the transducer is held and placed against the coupling agent to perform the test. However, for some clamp-type tests, two hands are needed to hold two transducers and place them against both sides of the target object. This means that the main unit cannot be operated free of hands, so at least two people are required to complete the test, making it neither simple nor convenient to use. Therefore, to address the above shortcomings, this utility model proposes a non-metallic ultrasonic testing instrument. Utility Model Content

[0004] The purpose of this invention is to address the shortcomings of existing technologies by proposing a non-metallic ultrasonic testing instrument.

[0005] To achieve the above objectives, the present invention adopts the following technical solution: a non-metallic ultrasonic detector, comprising a main unit, two signal lines, two transducers, and a handle. The two transducers are connected to the main unit interface via the two signal lines. An installation assembly is fixed to the lower surface of the main unit. An end shell is fixed to one end of the handle, and a horizontal plate is fixed to the other side of the end shell. The horizontal plate has a hollow interior, and square openings are provided on both sides of the horizontal plate. Two sliding plates are slidably connected through the two square openings. A driving assembly for moving the two sliding plates is provided in the middle of the horizontal plate and inside the end shell. Support assemblies for mounting transducers are fixed to the surfaces of the two sliding plates.

[0006] Furthermore, the mounting assembly includes a support base fixed to the lower surface of the host, and the lower surface of the support base is designed with an arc surface. Straps are fixed on both sides of the lower surface of the support base, and the surface of the straps is provided with Velcro.

[0007] Furthermore, two support plates are fixed in the middle of the horizontal plate. The drive assembly includes a miniature geared motor fixed inside the end shell and two lead screws that pass through the two support plates. The two lead screws are rotatably connected to the two support plates through bearings. The two lead screws pass through the two slide plates and are threadedly connected to the slide plates. The output shaft of the miniature geared motor extends into the horizontal plate and is fixed with a drive bevel gear. A driven bevel gear is fixed at the adjacent ends of the two lead screws. Both driven bevel gears mesh with the drive bevel gear.

[0008] Furthermore, the handle surface is provided with a control button for controlling the micro geared motor.

[0009] Furthermore, the support assembly includes a curved rod fixed to the surface of the skateboard, a sleeve is slidably sleeved on the surface of the curved rod away from the skateboard, and a clamp is fixed to the outer wall of the sleeve, and the transducer is fixed inside the clamp.

[0010] Furthermore, a spring is fixedly connected to both the inner wall of the sleeve and the end of the bent rod.

[0011] The beneficial effects of this utility model are:

[0012] 1. In use, this utility model is a non-metallic ultrasonic detector, which includes a main unit, signal line, two transducers, handle, end shell, cross plate, two slide plates, two support components, and a drive component. The two transducers can be fixed on the two support components. During testing, the two transducers can be placed on both sides of the concrete slab by holding the handle. Then, the drive component drives the two slide plates and the two support components to move closer, so that the two transducers are just clamped on both sides of the concrete slab surface. Therefore, it is not necessary to hold the transducers with both hands during testing, which improves the convenience of testing.

[0013] 2. When in use, this utility model is a non-metallic ultrasonic detector with an installation component. The installation component can fix the main unit on the arm holding the handle, making it easier to operate the main unit with the other hand. Attached Figure Description

[0014] To more clearly illustrate the technical solution of this utility model, the drawings used in the description of the specific embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments of this utility model. For those skilled in the art, other drawings can be obtained based on these drawings without creative effort.

[0015] Figure 1 : Overall schematic diagram of this utility model;

[0016] Figure 2 Side view of the main unit of this utility model;

[0017] Figure 3 Partial perspective view of this utility model;

[0018] Figure 4 The present utility model Figure 1 Enlarged view of point A in the middle.

[0019] The attached figures are labeled as follows:

[0020] 1. Main unit; 2. Signal line; 3. Transducer; 4. Mounting assembly; 41. Support base; 42. Strap; 5. Handle; 6. End shell; 7. Horizontal plate; 71. Square opening; 72. Slide plate; 73. Support plate; 8. Drive assembly; 81. Miniature geared motor; 82. Drive bevel gear; 83. Lead screw; 84. Driven bevel gear; 9. Support assembly; 91. Bent rod; 92. Sleeve; 93. Spring; 94. Clamp. Detailed Implementation

[0021] The technical solutions of the present utility model will be clearly and completely described below with reference to the accompanying drawings of the embodiments. Obviously, the described embodiments are only some embodiments of the present utility model, and not all embodiments. Based on the embodiments of the present utility model, all other embodiments obtained by those skilled in the art without creative effort are within the protection scope of the present utility model.

[0022] like Figures 1-4 As shown, a non-metallic ultrasonic detector is disclosed, comprising a main unit 1, two signal lines 2, two transducers 3, and a handle 5. The two transducers 3 are connected to the main unit 1 via the two signal lines 2. An installation component 4 is fixed to the lower surface of the main unit 1. An end shell 6 is fixed to one end of the handle 5, and a horizontal plate 7 is fixed to the other side of the end shell 6. The horizontal plate 7 has a hollow interior, and square openings 71 are provided on both sides of the horizontal plate 7. Two sliding plates 72 are slidably connected through the two square openings 71. A drive component 8 for moving the two sliding plates 72 is provided in the middle of the horizontal plate 7 and inside the end shell 6. Support components 9 for mounting the transducers 3 are fixed to the surfaces of the two sliding plates 72.

[0023] The mounting component 4 includes a support base 41 fixed to the lower surface of the main unit 1. The lower surface of the support base 41 is curved. Straps 42 are fixed on both sides of the lower surface of the support base 41, and the surface of the straps 42 is provided with Velcro.

[0024] When using the main unit 1, the arc groove on the lower surface of the support base 41 can be fitted onto the arm, and then the main unit 1 can be tightly secured to the arm using the strap 42.

[0025] Two support plates 73 are fixed in the middle of the horizontal plate 7. The drive assembly 8 includes a micro geared motor 81 fixed inside the end shell 6 and two lead screws 83 passing through the two support plates 73. The two lead screws 83 are rotatably connected to the two support plates 73 through bearings. The two lead screws 83 pass through the two slide plates 72 and are threadedly connected to the slide plates 72. The output shaft of the micro geared motor 81 extends into the interior of the horizontal plate 7 and is fixed with a drive bevel gear 82. The adjacent ends of the two lead screws 83 are fixed with driven bevel gears 84. The two driven bevel gears 84 mesh with the drive bevel gear 82.

[0026] When the micro gear motor 81 drives the active bevel gear 82 to rotate, the active bevel gear 82 will drive the two driven bevel gears 84 to rotate synchronously, thereby realizing the synchronous rotation of the two lead screws 83. The two lead screws 83 will drive the slide plate 72 to move along the square opening 71. Therefore, by controlling the micro gear motor 81 to rotate forward or reverse, the slide plate 72 can be moved out of or into the horizontal plate 7.

[0027] The surface of handle 5 is equipped with a control button for controlling the micro geared motor 81.

[0028] When holding the handle 5, the micro geared motor 81 can be controlled to rotate forward or backward via the control button.

[0029] The support assembly 9 includes a bent rod 91 fixed to the surface of the slide plate 72. A sleeve 92 is slidably sleeved on the surface of the bent rod 91 away from the slide plate 72, and a clamp 94 is fixed to the outer wall of the sleeve 92. The transducer 3 is fixed inside the clamp 94.

[0030] The transducer 3 can be fixed by the clamp 94. When both slide plates 72 move inward to the horizontal plate 7, they can drive the two support components 9 to move closer together, thereby driving the two transducers 3 to move closer together. When the two slide plates 72 move outward to the horizontal plate 7, they can drive the two transducers 3 to separate.

[0031] A spring 93 is fixedly connected to the inner wall of the sleeve 92 and the end of the bent rod 91. By setting the spring 93 for buffering, it can prevent the two transducers 3 from making hard contact with the object under test when they come close together, thereby preventing the transducers 3 from being crushed.

[0032] Working principle: First, fix the main unit 1 to the arm using the mounting component 4. Then, connect the transducer 3 to the main unit 1 via the signal line 2. Apply coupling agent to the target object. Next, hold the handle 5 with the arm that is fixing the main unit 1 and place the two transducers 3 on both sides of the object. Then, start the micro geared motor 81 by controlling the control button, which drives the two support components 9 to move closer together, so that the two transducers 3 are in contact with the surface of the object. Then, the other hand can operate the main unit 1 to perform the test. The operation method and principle of the main unit 1 are the same as those of the existing technology.

[0033] The preferred embodiments of this utility model disclosed above are merely illustrative of the present utility model. These preferred embodiments do not exhaustively describe all details, nor do they limit the utility model to any specific implementation. Clearly, many modifications and variations can be made based on the content of this specification. This specification selects and specifically describes these embodiments to better explain the principles and practical applications of this utility model, thereby enabling those skilled in the art to better understand and utilize it. This utility model is limited only by the claims and their full scope and equivalents.

Claims

1. A non-metallic ultrasonic detector, comprising a main unit (1), two signal lines (2), two transducers (3), and a handle (5), characterized in that: The two transducers (3) are connected to the host (1) interface via two signal lines (2). The host (1) has a mounting component (4) fixed on its lower surface. One end of the handle (5) is fixed with an end shell (6). The other side of the end shell (6) is fixed with a horizontal plate (7). The horizontal plate (7) is hollow inside, and square openings (71) are provided on both sides of the horizontal plate (7). Two sliding plates (72) are slidably connected through the two square openings (71). The middle part of the horizontal plate (7) and the inside of the end shell (6) are provided with a driving component (8) for moving the two sliding plates (72). The surfaces of the two sliding plates (72) are fixed with a support component (9) for mounting the transducers (3).

2. The non-metallic ultrasonic detector according to claim 1, characterized in that: The mounting component (4) includes a support base (41) fixed to the lower surface of the host (1), and the lower surface of the support base (41) is an arc design. Both sides of the lower surface of the support base (41) are fixed with straps (42), and the surface of the straps (42) is provided with Velcro.

3. The non-metallic ultrasonic detector according to claim 1, characterized in that: Two support plates (73) are fixed in the middle of the horizontal plate (7). The drive assembly (8) includes a micro geared motor (81) fixed inside the end shell (6) and two lead screws (83) passing through the two support plates (73). The two lead screws (83) are rotatably connected to the two support plates (73) through bearings. The two lead screws (83) pass through the two slide plates (72) and are threadedly connected to the slide plates (72). The output shaft of the micro geared motor (81) extends into the horizontal plate (7) and is fixed with a drive bevel gear (82). The adjacent ends of the two lead screws (83) are fixed with driven bevel gears (84). The two driven bevel gears (84) mesh with the drive bevel gears (82).

4. A non-metallic ultrasonic detector according to claim 3, characterized in that: The handle (5) has a control button on its surface for controlling the micro geared motor (81).

5. A non-metallic ultrasonic testing instrument according to claim 1, characterized in that: The support assembly (9) includes a bent rod (91) fixed to the surface of the slide plate (72). A sleeve (92) is slidably sleeved on the surface of the bent rod (91) away from the slide plate (72), and a clamp (94) is fixed on the outer wall of the sleeve (92). The transducer (3) is fixed inside the clamp (94).

6. A non-metallic ultrasonic detector according to claim 5, characterized in that: The inner wall of the sleeve (92) and the end of the bent rod (91) are both fixedly connected to a spring (93).