Molded line conductor structure convenient to produce

Abstract

The utility model discloses a molded line conductor structure convenient to produce, which relates to the technical field of molded line conductors and comprises wire cores, the cross section of each wire core is elliptical, and each wire core is provided with a long shaft A and a short shaft B; the molded line assembly is arranged outside the wire core, the molded line assembly is formed by splicing a plurality of first molded lines and second molded lines, grooves are formed in waist lines of one sides of the first molded lines and the second molded lines, and convex blocks are arranged at waist lines of the other sides of the first molded lines and the second molded lines; wherein the first molded wire is arranged at the short axis B of the wire core, and the second molded wire is arranged at the long axis A of the wire core. The molded line is of a trapezoid structure, the problem that the production speed is reduced due to the fact that the monofilament direction is prone to deflection in the stranding process is solved, the corresponding grooves and the corresponding protruding blocks are arranged at the waist line positions on the two sides to ensure that the adjacent molded lines are connected with each other, the molded line is not prone to deformation after wire drawing, the molded line is spliced more stably in the stranding process, gaps between the surfaces of all layers are smaller, and the production efficiency is improved. And the twisted structure is stable.

Description

Technical Field

[0001] This utility model relates to the field of profiled conductor technology, specifically a profiled conductor structure that is easy to manufacture. Background Technology

[0002] Conductors are typically made of stranded round single wires. To reduce the conductor's outer diameter and improve its stability, roundness, and smoothness, a compaction stranding method is used. However, the compaction process deforms the single wire, reducing its strength and causing work hardening, which increases the resistivity of the single wire and consequently, the conductor's resistance. The solution is to use a profiled stranded conductor structure instead of the compacted round wire stranding structure. Profiled wires can be drawn into the designed shape during the drawing process and do not require compaction during stranding, thus avoiding the work hardening problem that increases resistance. Furthermore, profiled stranded conductors have a higher overall fill factor than compacted round wire conductors; for the same nominal cross-section, profiled stranded conductors have a smaller outer diameter and lower cost. However, compared to round single wires, profiled wires are more prone to directional deviation during stranding, which can lead to substandard conductor resistance or uneven surface finish, causing quality problems such as partial discharge. Therefore, production efficiency is lower compared to round single wire stranded conductors. Utility Model Content

[0003] The purpose of this invention is to provide a profiled conductor structure that is easy to manufacture, thereby overcoming the shortcomings of the prior art.

[0004] To achieve the above objectives, this utility model provides the following technical solution: a profiled conductor structure that is easy to manufacture, comprising:

[0005] The wire core has an elliptical cross-sectional shape and each wire core has a major axis A and a minor axis B.

[0006] A shaped wire assembly is disposed outside the wire core. The shaped wire assembly is composed of several first shaped wires and second shaped wires spliced ​​together. A groove is provided on one side of the waistline of the first shaped wire and the second shaped wire, and a protrusion is provided on the other side of the waistline of the first shaped wire and the second shaped wire.

[0007] The first type of wire is located at the short axis B of the wire core, and the second type of wire is located at the long axis A of the wire core.

[0008] Preferably, the included angle between the waistlines on both sides of the first profile 2 and the second profile 3 is set to 45 degrees.

[0009] Preferably, the bottom edge of the first profile is provided with a first adapting surface, which is adapted to the outer surface corresponding to the short axis B of the wire core.

[0010] Preferably, the bottom edge of the second profile is provided with a second fitting surface, which is fitted to the outer surface corresponding to the long axis A of the wire core.

[0011] Preferably, the cross-sectional shape of the profile component is set to a hollow ellipse.

[0012] Preferably, the outer surface of the profile assembly is provided with an insulating protective layer.

[0013] In the above technical solution, the present invention provides a shaped conductor structure that is easy to produce. The shaped wire in the stranded conductor is trapezoidal. To solve the problem that the direction of the single wire is easily deflected during the stranding process of the frame stranding machine, which reduces the production speed, corresponding grooves and protrusions are set at the waist line positions on both sides to ensure that adjacent shaped wires are connected to each other. After the wire is drawn, the shaped wire is not easily deformed. When stranding, the shaped wires are more firmly joined together and will not deflect or shift. The structure is stable, the conductor surface is smoother and rounder, and the gap between the surfaces of each layer is smaller. Therefore, the production efficiency of the shaped conductor is greatly improved, and the probability of conductor defects is reduced. Moreover, the shaped wire and the wire core are not easily deflected, and the structure is stable after stranding. Attached Figure Description

[0014] To more clearly illustrate the technical solutions in the embodiments of this application or the prior art, the drawings used in the embodiments will be briefly introduced below. Obviously, the drawings described below are only some embodiments recorded in this utility model. For those skilled in the art, other drawings can be obtained based on these drawings.

[0015] Figure 1 This is an axial cross-sectional view of a profiled conductor structure that is easy to manufacture according to this utility model;

[0016] Figure 2 This is a schematic diagram of the first profile of a profile conductor structure that is easy to manufacture according to this utility model;

[0017] Figure 3 This is a schematic diagram of the second profile of a profile conductor structure that is easy to manufacture according to this utility model.

[0018] Explanation of reference numerals in the attached diagram: 1. Core wire; 2. First type wire; 3. Second type wire; 5. Groove; 6. Protrusion; 7. Second mating surface; 8. First mating surface. Detailed Implementation

[0019] To enable those skilled in the art to better understand the technical solution of this utility model, the present utility model will be further described in detail below with reference to the accompanying drawings.

[0020] Please see Figure 1-3 The present invention provides a readily manufactured profiled conductor structure, comprising:

[0021] The wire core 1 has an elliptical cross-sectional shape and each wire core 1 has a major axis A and a minor axis B.

[0022] A shaped wire assembly is disposed outside the wire core 1. The shaped wire assembly is composed of several first shaped wires 2 and second shaped wires 3 spliced ​​together. A groove 5 is provided on one side of the waistline of the first shaped wires 2 and second shaped wires 3, and a protrusion 6 is provided on the other side of the waistline of the first shaped wires 2 and second shaped wires 3.

[0023] The first type of wire 2 is located at the short axis B of the wire core 1, and the second type of wire 3 is located at the long axis A of the wire core 1.

[0024] The cross-sectional shape of the first type 2 and the second type 3 is set as a trapezoidal structure. This avoids the problem of the single wire direction easily deflecting and reducing the production speed during the stranding process of the frame stranding machine. By setting corresponding grooves 5 and protrusions 6 on the waist lines on both sides of the first type 2 and the second type 3, the adjacent first type 2 and the second type 3 are connected to each other during the stranding process. This structure is not easy to deform after drawing, and the strands are more stable during stranding. The first type 2 and the second type 3 will not deflect or shift, the structure is stable, the conductor surface is smoother and rounder, and the gap between the surfaces of each layer is smaller. Therefore, the production efficiency of the conductor is greatly improved and the probability of defects is reduced. In addition, the first type 2 and the second type 3 are elliptically attached to the wire core 1, so the first type 2 and the second type 3 are not easy to deflect to the wire core 1, and the structure is stable after stranding.

[0025] The included angle between the waistlines on both sides of the first profile 2 and the second profile 3 is set to 45 degrees.

[0026] The first type of wire 2 and the second type of wire 3 can be evenly distributed outside the core 1, and the first type of wire 2 and the second type of wire 3 can be mass-produced.

[0027] The bottom edge of the first type of wire 2 is provided with a first fitting surface 8, which is fitted to the outer surface corresponding to the short axis B of the wire core 1. The first type of wire 2 and the wire core 1 have a specific fitting surface to ensure accurate fitting between the first type of wire 2 and the wire core 1.

[0028] The bottom edge of the second type of wire 3 is provided with a second fitting surface 7, which is fitted to the outer surface corresponding to the long axis A of the wire core.

[0029] The second type of wire 3 and the wire core 1 have a specific mating surface to ensure accurate mating between the second type of wire 3 and the wire core 1.

[0030] The cross-sectional shape of the profile assembly is set to a hollow ellipse. The elliptical design ensures that the profile assembly and the core 1 are not easily deflected.

[0031] The profile assembly is provided with an insulating protective layer on its exterior. The insulating protective layer serves to isolate the interior from the exterior, thus providing insulation.

[0032] The foregoing description only illustrates certain exemplary embodiments of the present invention. Undoubtedly, those skilled in the art can modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and descriptions are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.

Claims

1. A profiled conductor structure that is easy to manufacture, characterized in that, include: The wire core (1) has an elliptical cross-sectional shape and each wire core (1) has a major axis A and a minor axis B. A shaped wire assembly is disposed outside the wire core (1). The shaped wire assembly is composed of several first shaped wires (2) and second shaped wires (3) spliced ​​together. A groove (5) is provided on one side of the waistline of the first shaped wire (2) and the second shaped wire (3), and a protrusion (6) is provided on the other side of the waistline of the first shaped wire (2) and the second shaped wire (3). The first type of wire (2) is located at the short axis B of the wire core (1), and the second type of wire (3) is located at the long axis A of the wire core (1).

2. The easily manufactured profiled conductor structure according to claim 1, characterized in that, The included angle between the waistlines on both sides of the first profile line (2) and the second profile line (3) is set to 45 degrees.

3. The easily manufactured profiled conductor structure according to claim 1, characterized in that, The bottom edge of the first type of wire (2) is provided with a first adapter surface (8), which is adapted to the outer surface corresponding to the short axis B of the wire core (1).

4. The easily manufactured profiled conductor structure according to claim 1, characterized in that, The bottom edge of the second type of wire (3) is provided with a second adapter surface (7), which is adapted to the outer surface corresponding to the long axis A of the wire core (1).

5. The easily manufactured profiled conductor structure according to claim 1, characterized in that, The cross-sectional shape of the profile assembly is set to a hollow ellipse.

6. The easily manufactured profiled conductor structure according to claim 1, characterized in that, The profile assembly is provided with an insulating protective layer on its exterior.

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