Enameled wire conductive wire high-temperature pretreatment device
The bare wire of enameled wire is uniformly preheated by a high-temperature steam pretreatment device, which solves the problems of uneven heating and low efficiency, improves the heating and softening efficiency and the stability of the device, and facilitates operation and environmental protection.
Patent Information
- Application Number
- CN202422420304.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-08
- Publication Date
- 2025-12-02
- Estimated Expiration
- 2034-10-08
AI Technical Summary
The existing enameled wire processing lacks an annealing process, which leads to the problem of rapid hardening of bare copper wire after heating, as well as uneven heating and low efficiency.
The device employs a high-temperature steam pretreatment unit, which connects to a steam pipe via a heating pipe and a steam supply pipe. It utilizes high-temperature steam to fully preheat the bare wires of the enameled wire, and a tension adjustment structure adapts to enameled wires of different diameters. A condensate collection system collects condensate to prevent contamination. The overall structure of the device is compact and easy to operate.
It achieves uniform preheating of bare enameled wire, improves heating and softening efficiency, adapts to different diameters, facilitates the normal operation of subsequent heating processes, and has a stable structure to prevent condensate from contaminating the work site.
Smart Images

Figure CN223624766U_ABST
Abstract
Description
Technical Field
[0001] This utility model relates to the field of enameled wire production and processing technology, and in particular to a high-temperature pretreatment device for enameled wire conductive wire. Background Technology
[0002] The processing of enameled wire requires softening through heating in a furnace. Existing heating methods mainly use electric heating. Although electric heating is rapid, it lacks an annealing process, resulting in the bare copper wire hardening rapidly after heating. Other heating methods are prone to uneven heating and insufficient heating efficiency. Therefore, there is an urgent need for a device that can preheat the bare enameled wire before high-temperature processing, thus adapting to heating equipment such as furnaces to uniformly and comprehensively soften the bare wire. Summary of the Invention
[0003] The technical problem to be solved by this utility model is to provide a high-temperature pretreatment device for enameled wire conductive wire. It uses high-temperature steam to preheat and heat the bare enameled wire evenly, which facilitates the improvement of the efficiency of subsequent heating and softening processes. The tension at the feed end is easy to adjust and can be used in combination with bare enameled wires of different diameters. The overall structure of the device is stable, easy to operate and use, and the steam condensate is collected, which does not easily pollute the work site and is highly practical.
[0004] To solve the above-mentioned technical problems, the technical solution adopted by this utility model is: a high-temperature pretreatment device for enameled wire conductive wire, including a base frame. The base frame is provided with a feeding rack, a water receiving tank, a support frame and a discharge rack in sequence from the feeding end to the discharge end. The feeding rack is provided with a feeding guide wheel assembly. The support frame is provided with a fixing sleeve. The fixing sleeve is provided with multiple sets of heating tubes. One end of the heating tube is connected to a gas supply pipe, and the other end of the gas supply pipe is connected to a steam pipe. The discharge rack is provided with a discharge guide wheel assembly and a conveying guide wheel assembly. The feeding end of the base frame is provided with a tension adjustment structure.
[0005] In a preferred embodiment, the tension adjustment structure includes an adjustment seat mounted on a base frame. The adjustment seat has an adjustment groove, and a limiting groove and a limiting slide that cooperate with the limiting groove are symmetrically arranged in the adjustment groove. The limiting slide is threadedly engaged with an adjustment screw mounted in the adjustment groove, and a tensioning wheel is provided on the limiting slide.
[0006] In a preferred embodiment, the adjusting screw is provided with a non-slip handle.
[0007] In a preferred embodiment, the water receiving tank is symmetrically provided with mounting platforms, the mounting platforms are provided with filter media boxes, and the bottom of the filter media boxes is provided with a leak-proof design.
[0008] In a preferred embodiment, the filter media box is provided with a water guide plate that cooperates with the feed end of the heating tube.
[0009] The high-temperature pretreatment device for enameled wire conductive wire provided by this utility model, by adopting the above-described structure, has the following beneficial effects:
[0010] (1) Use high-temperature steam to preheat and heat the wire evenly, which will improve the efficiency of the subsequent heating and softening process.
[0011] (2) The tension at the feed end is easy to adjust, and it can be used in conjunction with bare wires of different diameters;
[0012] (3) The device has a stable overall structure, is easy to operate and use, collects steam condensate, is not easy to pollute the work site, and is highly practical. Attached Figure Description
[0013] The present invention will be further described below with reference to the accompanying drawings and embodiments:
[0014] Figure 1 This is a schematic diagram of the overall structure of this utility model.
[0015] Figure 2 This is a schematic diagram of the overall structure of this utility model.
[0016] Figure 3 This is a schematic diagram of the tension adjustment structure of this utility model.
[0017] Figure 4 This is a schematic diagram of the internal structure of the water receiving tank of this utility model.
[0018] In the diagram: 1. Base frame; 2. Support frame; 3. Fixing sleeve; 4. Heating tube; 5. Discharge rack; 6. Feed guide wheel assembly; 7. Discharge rack; 8. Discharge guide wheel assembly; 9. Conveying guide wheel assembly; 10. Water receiving trough; 11. Mounting platform; 12. Filter box; 13. Leakage seal; 14. Water guide plate; 15. Air supply pipe; 16. Steam pipe; 17. Adjusting seat; 18. Adjusting groove; 19. Limiting groove; 20. Limiting slide seat; 21. Adjusting screw; 22. Anti-slip handle; 23. Tensioning wheel. Detailed Implementation
[0019] like Figure 1-4 The high-temperature pretreatment device for enameled wire conductive wire includes a base frame 1. The base frame 1 is provided with a feeding rack 5, a water receiving tank 10, a support frame 2, and a discharge rack 7 in sequence from the feeding end to the discharge end. The feeding rack 5 is provided with a feeding guide wheel group 6. The support frame 2 is provided with a fixing sleeve 3. The fixing sleeve 3 is provided with multiple sets of heating tubes 4. One end of the heating tubes 4 is connected to a gas supply pipe 15, and the other end of the gas supply pipe 15 is connected to a steam pipe 16. The discharge rack 7 is provided with a discharge guide wheel group 8 and a conveying guide wheel group 9. The feeding end of the base frame 1 is provided with a tension adjustment structure.
[0020] In a preferred embodiment, the tension adjustment structure includes an adjustment seat 17 mounted on a base frame 1. The adjustment seat 17 has an adjustment groove 18, within which symmetrically arranged limiting grooves 19 and limiting slides 20 that engage with the limiting grooves 19 are provided. The limiting slides 20 are threadedly engaged with an adjustment screw 21 located within the adjustment groove 18. A tensioning wheel 23 is mounted on the limiting slides 20. This design allows for convenient adjustment of the tension at the feed end, accommodating different diameters of bare enameled wire.
[0021] In a preferred embodiment, the adjusting screw 21 is provided with a non-slip handle 22 for easy rotation.
[0022] In a preferred embodiment, the water receiving tank 10 is symmetrically provided with mounting platforms 11, and a filter media box 12 is provided on the mounting platform 11. The bottom of the filter media box 12 is provided with a leak-proof leak 13. Steam condensate is collected, which does not easily contaminate the work site and is highly practical.
[0023] In a preferred embodiment, the filter media box 12 is equipped with a water guide plate 14 that cooperates with the feed end of the heating tube 4. This guides the water for precise collection.
[0024] The method of using this utility model is as follows: Before use, adjust the position of the tensioning structure to correspond to the tensioning force requirement of the bare yarn. Then, the bare yarn is sequentially introduced into the feed end of the heating tube 4 through the tensioning wheel 23 and the feed guide wheel group 6. It is preheated and softened in the heating tube 4 by high temperature steam. Then, it is output to the next heating process through the discharge guide wheel group 8 and the output guide wheel group 9.
[0025] The beneficial effects of this utility model are: it utilizes high-temperature steam for comprehensive preheating and uniform pretreatment of bare enameled wire, which facilitates the improvement of the efficiency of subsequent heating and softening processes; the tension at the feed end is easy to adjust, and it can be used in combination with bare enameled wire of different diameters; the overall structure of the device is stable, easy to operate and use, and the steam condensate is collected, which does not easily pollute the work site, making it highly practical.
Claims
1. A high-temperature pretreatment device for enameled wire conductive wire, comprising a base frame (1), characterized in that: The base frame (1) is provided with a feeding rack (5), a water receiving tank (10), a support frame (2) and a discharge rack (7) in sequence from the feeding end to the discharge end. The feeding rack (5) is provided with a feeding guide wheel group (6), the support frame (2) is provided with a fixing sleeve (3), the fixing sleeve (3) is provided with multiple sets of heating tubes (4), the heating tubes (4) are connected to one end of the air supply pipe (15), the other end of the air supply pipe (15) is connected to the steam pipe (16), the discharge rack (7) is provided with a discharge guide wheel group (8) and a conveying guide wheel group (9), and the feeding end of the base frame (1) is provided with a tension adjustment structure.
2. The high-temperature pretreatment device for enameled wire conductive wire according to claim 1, characterized in that: The tension adjustment structure includes an adjustment seat (17) set on the base frame (1), an adjustment groove (18) is provided on the adjustment seat (17), a limiting groove (19) and a limiting slide (20) that limits and cooperates with the limiting groove (19) are symmetrically provided in the adjustment groove (18), the limiting slide (20) is threadedly engaged with the adjustment screw (21) set in the adjustment groove (18), and a tensioning wheel (23) is provided on the limiting slide (20).
3. The high-temperature pretreatment device for enameled wire conductive wire according to claim 2, characterized in that: The adjusting screw (21) is provided with a non-slip handle (22).
4. The high-temperature pretreatment device for enameled wire conductive wire according to claim 1, characterized in that: The water receiving tank (10) is symmetrically provided with an installation platform (11), and a filter box (12) is provided on the installation platform (11). A leak-proof hole (13) is provided at the bottom of the filter box (12).
5. The high-temperature pretreatment device for enameled wire conductive wire according to claim 4, characterized in that: The filter media box (12) is provided with a water guide plate (14) that cooperates with the feed end of the heating tube (4).